Knife edge conveying belt

By introducing a support frame, support plate, and drive mechanism into the knife-edge conveyor belt, and combining the second tension adjustment screw with the second tension shaft, the problems of the knife-edge conveyor belt being unable to be adjusted and belt deviation are solved, achieving flexible knife-edge adjustment and belt stability.

CN223591669UActive Publication Date: 2025-11-25JIANGSU MATTEL INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520024140.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-11-25
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Existing knife-edge conveyor belts cannot adjust the end knife-edge structure, making it inconvenient to adjust the distance between conveyor belts and causing the conveyor belts to easily deviate.

Method used

A knife-edge conveyor belt comprising a support frame, a support plate, a drive mechanism, and a knife-edge mechanism is designed. The position of the knife-edge roller is adjusted by the cooperation of the second tension adjusting screw and the second tensioning shaft. A guide convex strip is set in the gap between the support plate and the knife-edge roller to prevent the belt from running off-track.

Benefits of technology

It enables flexible adjustment of the blade roller position, ensuring smaller gaps between conveyor belts and preventing belt deviation, thus improving ease of use and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223591669U_ABST
    Figure CN223591669U_ABST
Patent Text Reader

Abstract

According to the knife edge conveying belt, knife edge mechanisms are arranged at the two ends of a supporting frame, the knife edge mechanisms are matched with a second tensioning shaft through second tensioning adjusting screws, the position of a base plate can be adjusted, and therefore the position of a knife edge roller can be adjusted, a driving mechanism is further provided with two tensioning rollers, and the knife edge roller and the tensioning rollers are matched, so that the knife edge conveying belt can be adjusted. The tensioning of the conveying belt is achieved, the position of the knife edge roller is adjusted, the gap between the knife edge conveying belt and the conveying belt is smaller, and the guide protruding strip is arranged in the middle of the surface of the inner side of the conveying belt. The guide protruding strip is arranged in a gap between the first U-shaped guide groove of the supporting plate, the second U-shaped guide groove of the base plate and the knife edge roller located in the middle of the center shaft, and therefore it is guaranteed that the conveying belt cannot deviate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of conveyor belt equipment technology, specifically a knife-edge conveyor belt. Background Technology

[0002] Knife-edge conveyor belts are a widely used type of conveyor belt. Their main function is to connect two straight production lines to form a long-distance conveyor line and to transport materials at different angles.

[0003] The existing knife-edge conveyor belts generally cannot adjust the knife-edge structure at the ends, which means that the distance between two conveyor belts can only be controlled by moving the entire conveyor belt, which is inconvenient. In addition, the existing knife-edge conveyor belts are prone to belt deviation during use. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content

[0004] The purpose of this invention is to provide a knife-edge conveyor belt to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a knife-edge conveyor belt, comprising a support frame, a support plate, a knife-edge mechanism, a drive mechanism, and a conveyor belt;

[0006] The upper surface of the support frame is provided with a support plate. A first U-shaped guide groove is opened in the middle of the upper surface of the support plate. A drive device mounting plate is also provided on both sides of the support frame. The drive device mounting plate is provided with two first sliding grooves. A first internal thread fixing block is provided on the outer surface of the drive device mounting plate and outside the first sliding groove. The first internal thread fixing block is provided with an internal thread hole. The internal thread hole of the first internal thread fixing block cooperates with the first tension adjusting screw.

[0007] The driving mechanism includes a drive roller, a drive motor, and a tension roller. The two ends of the drive roller are rotatably connected to the drive device mounting plate. The drive motor is disposed between the drive device mounting plates. The output shaft of the drive motor is linked to one end of the drive roller via a pulley and a transmission belt. The tension roller has two tension rollers located vertically on both sides of the drive roller. The tension roller has a convex shaft at both ends, which is rotatably connected to a slider. The slider is slidably disposed in a corresponding first groove. Limit blocks are installed on both sides of the slider by bolts. The limit blocks are slidably engaged with the drive device mounting plate. The first tension adjusting screw is pressed against the limit block located at the outer end of the slider.

[0008] The blade mechanism has two parts, each installed at one end of the support frame. Each blade mechanism includes a blade mounting plate, a second internal thread fixing block, a second tension adjusting screw, a pad, a second tensioning shaft, a blade shaft bracket, a central shaft, and blade rollers. The two blade mounting plates are connected to both sides of a corresponding end of the support frame. Each blade mounting plate has a second sliding groove. A second internal thread fixing block is provided on the outer surface of the blade mounting plate. Several blade shaft brackets are provided on one side of the pad. The central shaft is rotatably engaged with the blade shaft brackets. Several blade rollers are provided on the central shaft, with a gap between the blade rollers located in the middle of the central shaft. A second U-shaped guide groove is provided in the middle of the upper surface of the pad. Second tensioning shafts are provided at both ends of the pad, slidingly disposed within corresponding second sliding grooves. An internal thread fixing block has a through-hole. The second tension adjusting screw is pressed into the internal thread hole of the second internal thread fixing block.

[0009] A guide ridge is provided at the middle position of the inner surface of the conveyor belt. The two ends of the conveyor belt are respectively engaged with the blade roller. The upper part of the conveyor belt is supported on the upper surface of the support plate. The conveyor belt is also engaged with the drive roller and the tension roller. The guide ridge is movably disposed in the gap between the first U-shaped guide groove of the support plate, the second U-shaped guide groove of the pad plate and the blade roller located at the middle position of the central axis.

[0010] Preferably, the knife-edge conveyor belt provided by this utility model has height-adjustable support feet at the bottom of the support frame.

[0011] Preferably, the present invention provides a knife-edge conveyor belt, wherein the support plate has bending sections on both sides, and the support plate is connected to both sides of the upper part of the support frame through the bending sections.

[0012] Preferably, in the knife-edge conveyor belt provided by this utility model, the top and bottom ends of the second tensioning shaft are both flat.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The support frame is equipped with a knife-edge mechanism at both ends. The knife-edge mechanism can adjust the position of the pad by cooperating with the second tension adjustment screw and the second tension shaft, thereby adjusting the position of the knife-edge roller. The drive mechanism is also equipped with two tension rollers. By cooperating with the knife-edge roller and the tension roller, the conveyor belt is tensioned and the position of the knife-edge roller is adjusted, making the gap between the knife-edge conveyor belt and the conveyor belt smaller.

[0015] (2) A guide ridge is provided at the middle position of the inner surface of the conveyor belt. The guide ridge is located in the gap between the first U-shaped guide groove of the support plate, the second U-shaped guide groove of the pad plate and the knife roller located at the middle position of the central shaft, so as to ensure that the conveyor belt will not run off-center. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the support plate;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the conveyor belt;

[0019] Figure 4 This is a schematic diagram of the knife-edge mechanism.

[0020] Figure 5 This is a schematic diagram of the drive mechanism.

[0021] In the diagram: 1. Support frame; 2. Support plate; 3. First U-shaped guide groove; 4. Drive device mounting plate; 5. First sliding groove; 6. First internal thread fixing block; 7. First tension adjusting screw; 8. Drive roller; 9. Tensioning roller; 10. Slider; 11. Knife edge mounting plate; 12. Second internal thread fixing block; 13. Second tension adjusting screw; 14. Pad plate; 15. Second tensioning shaft; 16. Knife edge shaft bracket; 17. Central shaft; 18. Knife edge roller; 19. Second sliding groove; 20. Second U-shaped guide groove; 21. Conveyor belt; 22. Guide protrusion; 23. Support foot; 24. Bending section; 25. Limiting block; 26. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Please see Figure 1-5This utility model provides a technical solution: a knife-edge conveyor belt, including a support frame 1, a support plate 2, a knife-edge mechanism, a drive mechanism, and a conveyor belt 22;

[0025] A support plate 2 is provided on the upper surface of the support frame 1. Bending sections 25 are provided on both sides of the support plate 2. The support plate 2 is connected to the two sides of the upper part of the support frame 1 through the bending sections 25 to realize the connection between the support plate 2 and the support frame 1. A first U-shaped guide groove 3 is provided in the middle of the upper surface of the support plate 2. A drive device mounting plate 4 is also provided on both sides of the support frame 1. The drive device mounting plate 4 has two first sliding grooves 5. A first internal thread fixing block 6 is provided on the outer surface of the drive device mounting plate 4 and outside the first sliding groove 5. The first internal thread fixing block 6 has a through internal thread hole. The internal thread hole of the first internal thread fixing block 6 cooperates with the first tension adjusting screw 7. The bottom of the support frame 1 is provided with a height-adjustable support foot 24 to realize the overall support and fixation.

[0026] The drive mechanism includes an active roller 8, a drive motor 9, and a tension roller 10. The two ends of the active roller 8 are rotatably connected to the drive device mounting plate 4. The drive motor 9 is located between the drive device mounting plates 4. The output shaft of the drive motor 9 is linked to the corresponding end of the active roller 8 through a pulley and a transmission belt. The tension roller 10 has two tension rollers located vertically on both sides of the active roller 8. The tension roller 10 has a convex shaft at both ends, which is rotatably connected to the slider 11. The slider 11 is slidably located in the corresponding first slide groove 5. Limit blocks 26 are installed on both sides of the slider 11 by bolts. The limit blocks 26 are slidably engaged with the drive device mounting plate 4. The first tension adjusting screw 7 is pressed against the limit block 26 located at the outer end of the slider 11.

[0027] There are two cutting edge mechanisms, each installed at one end of the support frame 1. Each cutting edge mechanism includes a cutting edge mounting plate 12, a second internal thread fixing block 13, a second tension adjusting screw 14, a pad 15, a second tensioning shaft 16, a cutting edge shaft bracket 17, a central shaft 18, and a cutting edge roller 19. There are two cutting edge mounting plates 12, each connected to one side of the corresponding end of the support frame 1. The cutting edge mounting plate 12 has a second sliding groove 20. The outer surface of the cutting edge mounting plate 12 is provided with a second internal thread fixing block 13. Several cutting edge shaft brackets 17 are provided on one side of the pad 15. The central shaft 18 is connected to the cutting edge shaft brackets 17. Rotational engagement: The central shaft 18 is provided with several blade rollers 19, with gaps left in the middle position of the blade rollers 19. A second U-shaped guide groove 21 is opened in the middle position of the upper surface of the pad 15. A second tensioning shaft 16 is provided at both ends of the pad 15. The second tensioning shaft 16 is slidably disposed in the corresponding second slide groove 20. A second internal thread fixing block 13 is provided with an internal thread hole. The second tension adjusting screw 14 is pressed into the internal thread hole of the second internal thread fixing block 13. The top and bottom ends of the second tensioning shaft 16 are both flat to ensure that the second tensioning shaft 16 will not rotate.

[0028] A guide ridge 23 is provided at the middle position of the inner surface of the conveyor belt 22. The two ends of the conveyor belt 22 are respectively engaged with the knife roller 19. The upper part of the conveyor belt 22 is supported on the upper surface of the support plate 2. The conveyor belt 22 is also engaged with the drive roller 8 and the tension roller 10. The guide ridge 23 is movably arranged in the gap between the first U-shaped guide groove 3 of the support plate 2, the second U-shaped guide groove 21 of the pad plate 15 and the knife roller 19 located at the middle position of the central shaft 18.

[0029] Installation method and operating principle: First, assemble the blade mechanism. Pass the central shaft 18 through the blade shaft bracket 17 in sequence, and simultaneously attach the blade roller 19 while passing through the blade shaft bracket 17. Then, connect the blade shaft bracket 17 to one side of the pad 15 with screws. Connect the second tension adjusting screw 14 to the second internal thread fixing block 13 on the outer side of the blade mounting plate 12. Then, connect the second tensioning shafts 16 at both ends of the pad 15 to the second sliding grooves 20 of the blade mounting plate 12. Next, connect the blade mounting plate 12 to both sides of the end of the support frame 1 to complete the installation of the blade mechanism. Then, connect the first tension adjusting screw 7 to the first internal thread fixing block 6. Then, install the drive roller 8 and the drive motor 9 between the two drive device mounting plates 4. At the same time, connect the two tensioning rollers 10 to the first sliding grooves 5 through the sliders 11. Finally, link the output shaft of the drive motor 9 together with the pulley and the transmission belt. Finally, install the conveyor belt 22, passing it sequentially through the drive roller 8, tension roller 10, and blade roller 19. The guide ribs 23 at the middle of the conveyor belt 22 are positioned within the gap between the first U-shaped guide groove 3 of the support plate 2, the second U-shaped guide groove 21 of the pad plate 15, and the blade roller 19 located at the center of the central shaft 18. Then, connect the two ends of the conveyor belt 22 end-to-end using connectors to complete the installation. Before use, rotate the second tension adjusting screw 14 to push the second tensioning shaft 16 outwards, thereby tensioning both ends of the conveyor belt 22 outwards via the blade roller 19. Simultaneously, rotate the first tension adjusting screw 7 to move the slider 11 closer to the drive roller 8, further tensioning the conveyor belt 22 via the tension roller 10. During use, start the drive motor 9, which drives the drive roller 8 via the transmission belt, thus rotating the conveyor belt 22. This utility model has a reasonable structure. The support frame 1 is equipped with a knife-edge mechanism at both ends. The knife-edge mechanism can adjust the position of the pad 15 through the cooperation of the second tension adjustment screw 14 and the second tension shaft 16, thereby adjusting the position of the knife-edge roller 19. The drive mechanism is also equipped with two tension rollers 10. Through the cooperation of the knife-edge roller 19 and the tension roller 10, the conveyor belt 22 is tensioned and the position of the knife-edge roller 19 is adjusted to make the gap between the knife-edge conveyor belt and the conveyor belt smaller (when the knife-edge roller 19 moves outward, the tension roller 10 needs to be appropriately relaxed as needed). A guide ridge 23 is provided at the middle position of the inner surface of the conveyor belt 22. The guide ridge 23 is set in the gap between the first U-shaped guide groove 3 of the support plate 2, the second U-shaped guide groove 21 of the pad 15 and the knife-edge roller 19 located in the middle position of the central shaft 18, thereby ensuring that the conveyor belt 22 will not run off-center.

[0030] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0031] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A knife-edge conveyor belt, characterized in that: It includes a support frame (1), a support plate (2), a cutting edge mechanism, a drive mechanism, and a conveyor belt (22); The upper surface of the support frame (1) is provided with a support plate (2), and a first U-shaped guide groove (3) is provided in the middle of the upper surface of the support plate (2). The two sides of the support frame (1) are also provided with drive device mounting plates (4). The drive device mounting plates (4) are provided with two first sliding grooves (5). The outer surface of the drive device mounting plates (4) and located outside the first sliding grooves (5) is provided with a first internal thread fixing block (6). The first internal thread fixing block (6) is provided with an internal thread hole, and the internal thread hole of the first internal thread fixing block (6) is engaged with the first tension adjusting screw (7). The driving mechanism includes an active roller (8), a drive motor (9), and a tension roller (10). The two ends of the active roller (8) are rotatably connected to the drive device mounting plate (4). The drive motor (9) is located between the drive device mounting plates (4). The output shaft of the drive motor (9) is linked to the corresponding end of the active roller (8) through a pulley and a transmission belt. The tension roller (10) has two rollers located vertically on both sides of the active roller (8). The tension roller (10) has a convex shaft at both ends. The convex shaft is rotatably connected to the slider (11). The slider (11) is slidably located in the corresponding first groove (5). Limit blocks (26) are installed on both sides of the slider (11) by bolts. The limit blocks (26) are slidably engaged with the drive device mounting plate (4). The first tension adjusting screw (7) is pressed into the limit block (26) located at the outer end of the slider (11). The blade mechanism has two parts, which are respectively installed at both ends of the support frame (1). The blade mechanism includes a blade mounting plate (12), a second internal thread fixing block (13), a second tension adjusting screw (14), a pad (15), a second tensioning shaft (16), a blade shaft bracket (17), a central shaft (18), and a blade roller (19). There are two blade mounting plates (12), which are respectively connected to the two sides of the corresponding end of the support frame (1). The blade mounting plate (12) is provided with a second sliding groove (20). The outer surface of the blade mounting plate (12) is provided with a second internal thread fixing block (13). A plurality of blade shaft brackets are provided on one side of the pad (15). (17) The central shaft (18) is rotatably engaged with the blade shaft bracket (17). The central shaft (18) is provided with a plurality of blade rollers (19). The blade rollers (19) are located in the middle position of the central shaft (18) with a gap. The middle position of the upper surface of the pad (15) is provided with a second U-shaped guide groove (21). The two ends of the pad (15) are provided with a second tensioning shaft (16). The second tensioning shaft (16) is slidably disposed in the corresponding second slide groove (20). The second internal thread fixing block (13) is provided with an internal thread hole. The second tension adjusting screw (14) is squeezed into the internal thread hole of the second internal thread fixing block (13). A guide ridge (23) is provided at the middle position of the inner surface of the conveyor belt (22). The two ends of the conveyor belt (22) are respectively engaged with the knife roller (19). The upper part of the conveyor belt (22) is supported on the upper surface of the support plate (2). The conveyor belt (22) is also engaged with the drive roller (8) and the tension roller (10). The guide ridge (23) is movably arranged in the gap between the first U-shaped guide groove (3) of the support plate (2), the second U-shaped guide groove (21) of the pad plate (15), and the knife roller (19) located in the middle position of the central shaft (18).

2. The knife-edge conveyor belt according to claim 1, characterized in that: The support frame (1) is provided with height-adjustable support feet (24) at the bottom.

3. The knife-edge conveyor belt according to claim 1, characterized in that: The support plate (2) has bending sections (25) on both sides, and the support plate (2) is connected to the upper two sides of the support frame (1) through the bending sections (25).

4. A knife-edge conveyor belt according to claim 1, characterized in that: The top and bottom ends of the second tensioning shaft (16) are both flat.