Counterweight type scraper for scraper conveyer

By designing a counterweight scraper on the scraper conveyor and combining it with a limiting mechanism, the problems of coal padding and scraper jumping in the scraper conveyor were solved, achieving efficient cleaning and stable operation.

CN223591736UActive Publication Date: 2025-11-25PINGDINGSHAN TIANAN COAL MINING
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Patent Information

Application Number
CN202520040196.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-11-25
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing scraper conveyors often experience coal bridging during operation, which is time-consuming and labor-intensive to clean, and the scrapers are prone to jumping, affecting the continuity of production.

Method used

Design a counterweight scraper that combines a limiting mechanism. By installing the scraper inside the scraper and adding a counterweight, and using the limiting mechanism to facilitate installation and disassembly, the scraper bounce is reduced and cleaning efficiency is improved.

Benefits of technology

It effectively cleans coal accumulation at the bottom of the scraper, reduces scraper vibration during operation, improves cleaning efficiency, and ensures continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scraper conveyors, and discloses a balance weight type scraper for a scraper conveyor, which comprises a scraper, a mounting groove is arranged in the scraper, a scraper is inserted in the mounting groove, two groups of circular grooves are arranged in the scraper, and the scraper is arranged in the circular grooves. According to the scraper conveyor, the scrapers are installed in the scraper, when the scraper and the scrapers rotate to the bottom end of the scraper conveyor, coal at the bottom end of the conveyor can be conveniently scraped and cleaned, due to the fact that the scrapers are arranged, time and labor are not consumed in coal cleaning, and the scraper conveyor is convenient to use. And meanwhile, the balance weight of the scraper is increased, the jumping phenomenon of the scraper in the operation process is reduced, the coal cleaning effect is good, and the scraper can be conveniently disassembled or installed and fixed through the arrangement of the limiting mechanism.
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Description

Technical Field

[0001] This utility model relates to the field of scraper conveyor technology, specifically to a counterweight scraper for scraper conveyors. Background Technology

[0002] A scraper conveyor is a conveyor that uses a scraper chain to transport bulk materials within a trough. A scraper conveyor with adjacent intermediate troughs that can bend to a limited extent in the horizontal and vertical planes is called a flexible scraper conveyor. A working face conveyor with its body bent at a 90-degree angle at the intersection of the working face and the transport roadway is called a "corner scraper conveyor." In current coal mining faces, the scraper conveyor not only transports coal and materials but also serves as the running track for the coal mining machine, making it an indispensable main piece of equipment in modern coal mining technology. Continuous operation of the scraper conveyor is essential for normal production. Otherwise, the entire coal mining face will be shut down, causing a production interruption. The main structure and components of various types of scraper conveyors are basically the same, consisting of three parts: the head section, the middle section, and the tail section.

[0003] In addition, there are auxiliary components such as hydraulic jacks for moving the conveyor and chain tensioners for tightening the chain. The head section consists of a head frame, motor, hydraulic coupling, reducer, and sprockets. The middle section consists of a transition trough, middle trough, chain, and scrapers. The tail section is a device for returning the scraper chain. Like the head section, the tail section of a heavy-duty scraper conveyor also has a power transmission device, which is distinguished by its installation position as the upper head and lower head.

[0004] However, in actual operation, scraper conveyors often experience coal accumulation, which is time-consuming and labor-intensive to clean. In view of this, a counterweight scraper was designed to effectively clean the coal accumulation at the bottom of the scraper, reduce the jumping phenomenon of the scraper during operation, and achieve good coal cleaning effect. Utility Model Content

[0005] The purpose of this utility model is to provide a counterweight scraper for scraper conveyors, which solves the problem that in the actual operation of scraper conveyors, coal often accumulates on the machine, which is time-consuming and laborious to clean. In view of this, a counterweight scraper that can effectively clean the coal accumulated at the bottom of the scraper is designed, reducing the jumping phenomenon of the scraper during operation and achieving good coal cleaning effect.

[0006] This utility model provides the following technical solution: a counterweight scraper for a scraper conveyor, including a scraper, an installation groove is provided inside the scraper, a scraper is inserted inside the installation groove, two sets of circular grooves are provided inside the scraper, and a limiting mechanism for fixing the scraper is provided between the inside of the two sets of circular grooves and the outside of the scraper.

[0007] As a preferred embodiment of the above technical solution, the limiting mechanism includes two sets of round rods. Both sets of round rods are inserted from the outer side end of the scraper into the interior of each round groove. A round plate is fixedly connected to the side end of each round rod, and an insert rod is fixedly connected to the side end of each round plate. A spring is sleeved on the outer end of each round rod, and a connecting plate is fixedly connected between the side ends of each round rod.

[0008] As a preferred embodiment of the above technical solution, the scraper has two sets of insertion holes on its side end, and each set of insertion rods is inserted into each set of insertion holes.

[0009] As a preferred embodiment of the above technical solution, the left and right sides of the connecting plate are fixedly connected with side plates, and each side plate is threadedly connected to the side of the scraper with a bolt.

[0010] As a preferred embodiment of the above technical solution, a limit frame is fixedly connected to both the left and right sides of the scraper.

[0011] As a preferred embodiment of the above technical solution, the bottom end of the scraper is fixedly connected to two sets of mounting plates, and fasteners are installed on the top of each set of mounting plates.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention, by installing a scraper inside the scraper, allows the scraper and scraper to rotate to the bottom of the scraper conveyor, facilitating the scraping and cleaning of the coal at the bottom of the conveyor. The scraper makes coal cleaning quick and easy, while also increasing the counterweight of the scraper, reducing the jumping phenomenon of the scraper during operation, resulting in good coal cleaning effect. The limiting mechanism facilitates the disassembly or installation and fixing of the scraper. Attached Figure Description

[0014] Figure 1 This is a cross-sectional schematic diagram of a counterweight scraper used in a scraper conveyor;

[0015] Figure 2 for Figure 1 A magnified schematic diagram of the structure of part A in the diagram;

[0016] Figure 3 This is a schematic diagram of the overall structure of a counterweight scraper for a scraper conveyor;

[0017] Figure 4 for Figure 3 A magnified schematic diagram of part B.

[0018] In the diagram: 1. Scraper; 101. Mounting groove; 102. Mounting plate; 103. Fastener; 104. Limiting bracket; 105. Circular groove; 2. Limiting mechanism; 201. Circular rod; 202. Circular plate; 203. Insert rod; 204. Spring; 205. Connecting plate; 206. Side plate; 207. Bolt; 3. Scraper; 301. Insertion hole. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] like Figure 1-4 As shown, this utility model provides a technical solution: a counterweight scraper for a scraper conveyor, including a scraper 1, with two sets of mounting plates 102 fixedly connected to the bottom end of the scraper 1. Each set of mounting plates 102 has a fastener 103 installed at its top. The scraper 1 has an internal mounting groove 101, and a scraper 3 is inserted into the groove. By increasing the counterweight of the scraper 3, the jumping phenomenon of the scraper 3 during operation is reduced, resulting in good coal cleaning effect. The mounting plates 102 and fasteners 103 facilitate the installation of the scraper 1 and scraper 3 on the scraper conveyor. By installing the scraper 3 inside the scraper 1, the scraper 1 and scraper 3 can rotate to the desired position on the scraper 1. When the scraper is at the bottom of the conveyor, it is convenient to scrape and clean the coal at the bottom of the conveyor. Due to the setting of the scraper 3, the coal cleaning is not time-consuming or labor-intensive. At the same time, the counterweight of the scraper 3 is increased, reducing the jumping phenomenon of the scraper 3 during operation, and the coal cleaning effect is good. The left and right sides of the scraper 1 are fixedly connected to the limit frame 104. The limit frame 104 can limit the two sides of the scraper 3, making it convenient for the scraper 3 to be installed inside the scraper 1. The scraper 1 has two sets of circular grooves 105 inside. The limit mechanism 2 for fixing the scraper 3 is provided between the inside of the two sets of circular grooves 105 and the outside of the scraper 1. The limit mechanism 2 makes it convenient to disassemble or install and fix the scraper 3.

[0021] As one implementation method in this embodiment, such as Figure 2 and Figure 4As shown, the limiting mechanism 2 includes two sets of round rods 201. Both sets of round rods 201 are inserted from the outer side of the scraper 1 into the interior of each round groove 105. A round plate 202 is fixedly connected to the side end of each round rod 201, and an insertion rod 203 is fixedly connected to the side end of each round plate 202. Two sets of insertion holes 301 are opened on the side end of the scraper 3, and each set of insertion rods 203 is inserted into each set of insertion holes 301. A spring 204 is sleeved on the outer end of each round rod 201. A connecting plate 205 is fixedly connected between the side ends of each round rod 201. Side plates 206 are fixedly connected to the left and right side ends of the connecting plate 205. A bolt 207 is threadedly connected between the side end of each side plate 206 and the side end of the scraper 1. In practice, by removing each bolt 207, pulling the connecting plate 205 can drive each round rod 201. Each circular plate 202 and each insert rod 203 moves, at which point each circular plate 202 retracts against each spring 204, and the insert rod 203 leaves the insertion hole 301. The insert rod 203 no longer limits the insertion hole 301, and the scraper 3 can be pulled to disassemble it. When installing a new scraper 3, the limiting bracket 104 limits both sides of the scraper 3, making it easy for the scraper 3 to be inserted into the mounting groove 101 inside the scraper 1. At this time, each insertion hole 301 on the side of the scraper 3 is aligned with the position of each insert rod 203. After releasing the connecting plate 205, the spring 204 pushes against the circular plate 202 to rebound, driving the insert rod 203 to be inserted into the insertion hole 301, thus initially limiting the scraper 3. Then, the bolt 207 is installed between the connecting plate 205 and the side of the scraper 1, thereby completing the fixation of the scraper 3.

[0022] Working principle: By installing scraper 3 inside scraper 1, scraper 1 and scraper 3 can rotate to the bottom of the conveyor, which facilitates scraping and cleaning of the coal at the bottom of the conveyor. The setting of scraper 3 makes coal cleaning time-saving and labor-saving, and at the same time increases the counterweight of scraper 3, reducing the jumping phenomenon of scraper 3 during operation, resulting in good coal cleaning effect.

[0023] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A counterweight-type blade for an apron conveyor, comprising a blade (1), characterized in that: The inside of the scraper (1) is provided with a mounting groove (101), the inside of the mounting groove (101) is provided with a scraper (3), the inside of the scraper (1) is provided with two groups of circular grooves (105), and the inside of the two groups of circular grooves (105) is provided with a limiting mechanism (2) for fixing the scraper (3) between the outside of the scraper (1).

2. A weight type flight for an apron conveyor as claimed in claim 1, characterized in that: The limiting mechanism (2) comprises two groups of circular rods (201), the two groups of circular rods (201) are inserted into the inside of each circular groove (105) from the outside side end of the scraper (1), the side end of each circular rod (201) is fixedly connected with a circular plate (202), the side end of each circular plate (202) is fixedly connected with a plug rod (203), the outer end of each circular rod (201) is sleeved with a spring (204), and the side ends of each circular rod (201) are fixedly connected with a connecting plate (205).

3. A weight type flight for an apron conveyor as claimed in claim 2, characterized in that: The side end of the scraper (3) is provided with two groups of insertion holes (301), and each group of insertion holes (301) is inserted into each group of insertion holes (301).

4. A weight type flight for an apron conveyor as claimed in claim 2, characterized in that: The left and right two side ends of the connecting plate (205) are fixedly connected with side plates (206), and the side end of each side plate (206) is threadedly connected with a bolt (207) between the side end of the scraper (1).

5. A weight type flight for an apron conveyor as defined in claim 1 wherein: The left and right two side ends of the scraper (1) are fixedly connected with limiting frames (104).

6. A weight type flight for an apron conveyor as defined in claim 1 wherein: The bottom end of the scraper (1) is fixedly connected with two groups of mounting plates (102), and the top end of each mounting plate (102) is provided with a fastener (103).