Miniature automatic feeding and discharging device based on PLC electrical control

The micro-automatic loading and unloading device controlled by PLC uses stop blocks, electric push rods to adjust the distance between the stop blocks, and pulley buffer blocks to buffer the falling speed of optical lenses. This solves the problem of optical lens displacement on the loading belt conveyor and achieves stable and accurate loading and unloading of optical lenses.

CN223591743UActive Publication Date: 2025-11-25QISAI ELECTRONICS (BEIJING) CO LTD
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Patent Information

Application Number
CN202423035109.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-25
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Optical lenses are prone to displacement when they fall up and down on the feeding belt conveyor, which affects the feeding effect.

Method used

A micro-automatic loading and unloading device based on PLC electrical control is adopted, including a detection frame, an anti-deviation mechanism, and an automatic loading and unloading mechanism. Precise control is achieved by using stop blocks to limit the distance between the limit blocks, electric push rods to adjust the distance between the limit blocks, and pulleys and buffer blocks to buffer the falling speed of the optical lens. PLC electrical components, servo motors, and clamping robots are combined to achieve precise control.

Benefits of technology

This effectively prevents optical lenses from falling off the loading and unloading mechanism, ensuring the stable descent of optical lenses and improving the stability and accuracy of loading and unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PLC electrical control miniature automatic feeding and discharging, in particular to a miniature automatic feeding and discharging device based on PLC electrical control, which comprises a detection frame, an automatic feeding and discharging mechanism arranged on the surface of the detection frame; according to the automatic feeding and discharging device for the optical lenses, the optical lenses falling on the automatic feeding and discharging mechanism are limited through a check block, and the optical lenses are prevented from falling off the automatic feeding and discharging mechanism; the distance between the two limiting blocks is adjusted, the optical lens falling on the automatic feeding and discharging mechanism is limited, compared with an existing mode that displacement is likely to be generated when the optical lens falls on a feeding belt conveyor, it is guaranteed that the optical lens stably falls on the automatic feeding and discharging mechanism, and through a pulley and a buffer block, the automatic feeding and discharging mechanism can stably feed the optical lens. The falling speed of the optical lens is buffered, and the situation that the optical lens deviates when falling at the automatic feeding and discharging mechanism is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to PLC electrical control micro -automation unloading technical field, especially based on PLC electrical control's micro -automation unloading device. BACKGROUND

[0002] The micro -automation unloading device based on PLC electrical control mainly comprises a PLC controller, a sensor, an actuator and a man -machine interface, and is mainly used for realizing the automatic unloading function of materials.

[0003] According to the search, the Chinese patent "optical lens appearance size automatic detection equipment" authorized announcement number "CN216779512U" makes the optical lens at the bottom of the stacked optical lens fall on the feeding belt conveyor by the action of the advancing cylinder under the retraction of the tray holder, thereby realizing the automatic feeding of the optical lens.

[0004] The above-mentioned application optical lens will collide with the belt driven on the feeding belt conveyor when falling, which is easy to cause the displacement of the optical lens on the feeding belt conveyor, thereby affecting the feeding effect.

[0005] Therefore, the micro -automation unloading device based on PLC electrical control is proposed to solve the above -mentioned problems. Utility model content

[0006] The purpose of the utility model is to provide the micro -automation unloading device based on PLC electrical control to solve the above -mentioned problems, and the problem that the optical lens falls on the belt, which is easy to cause the displacement of the optical lens on the feeding belt conveyor.

[0007] The utility model discloses a following technical scheme to realize above-mentioned purpose, based on PLC electrical control's miniature automation unloading device, include: detection frame, the surface of detection frame is equipped with automatic unloading mechanism, prevent the mechanism of deviation, the stop block of automatic unloading mechanism top is equipped with, the top of automatic unloading mechanism is equipped with the limiting block of two numbers, the surface of limiting block is rotatably connected with the pulley of two numbers, the surface fixedly connected with the buffer block of annular distribution of pulley, the end fixedly connected with the connecting frame of limiting block, the surface of automatic unloading mechanism is equipped with electric push rod, the telescopic end fixedly connected with the adjusting block of electric push rod, the surface of the end of connecting frame contact adjusting block, through stop block, realized to the optical lens that falls on automatic unloading mechanism position, avoid the optical lens to fall out of automatic unloading mechanism, through electric push rod, adjusting block and connecting frame, realized to the spacing of two limiting blocks adjustment and to the optical lens that falls on automatic unloading mechanism position, through pulley and buffer block, realized to the speed of optical lens falling buffer, reduce the deviation of optical lens falling in automatic unloading mechanism place and produce the situation.

[0008] Preferably, the automatic unloading mechanism includes two conveying frames fixedly connected to one side of the detection frame, two belt pulleys are rotatably connected to the inner wall of the conveying frame, a conveying belt is transmissionally connected to the surfaces of the two belt pulleys, a servo motor is fixedly connected to the surface of the conveying frame, one end of the output shaft of the servo motor is fixedly connected to one of the belt pulleys, a PLC electrical device is arranged at the front end of the detection frame, and a clamping robot is arranged on one side of the detection frame. Through the PLC electrical device, the conveying belt, the servo motor and the clamping robot, precise control of the automatic unloading of the optical lens is realized, and the stability of the automatic unloading of the optical lens is ensured.

[0009] Preferably, the top of the limiting block is fixedly connected with a positioning frame.

[0010] Preferably, the bottom of the stop block is fixedly connected to the top of the conveying frame, and the surface of the electric push rod is fixedly connected to the surface of one of the conveying frames.

[0011] Preferably, a plurality of ball bearings are rollingly connected to the lower end of the surface of the limiting block. Through the ball bearings, the friction between the optical lens and the limiting block is reduced.

[0012] Preferably, the surface of one of the conveying frames is fixedly connected with two fixing frames, and the surface of the connecting frame is slidingly connected to the inner wall of the fixing frame. Through the fixing frame, the support and limiting of the connecting frame are realized, and the connecting frame is prevented from being in a suspended state.

[0013] Preferably, the surface lower end of the connecting frame is fixedly connected with two springs, and the other end of the spring is fixedly connected to the surface lower end of the fixed frame.

[0014] The utility model discloses the beneficial effects are:

[0015] 1、 through the stopper, has realized to the optical lens that falls on automatic loading and unloading mechanism position limiting, avoids the optical lens to fall off from automatic loading and unloading mechanism, through electric push rod, adjusting block and connecting frame, has realized to the spacing of two limit blocks adjustment and to the optical lens that falls on automatic loading and unloading mechanism position limiting, compared with the prior art optical lens falls on the loading belt conveyor and is easy to produce displacement, and this mode guarantees the optical lens stable fall to automatic loading and unloading mechanism, through pulley and buffer block, has realized to the speed of optical lens fall buffering, reduces the condition that the optical lens falls in automatic loading and unloading mechanism and produces deviation;

[0016] 2、 through PLC electrical device, conveying wait, servo motor and clamping mechanical man, has realized the precision control of optical lens automatic loading and unloading, has guaranteed the stability of optical lens automatic loading and unloading. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the automatic loading and unloading mechanism and stopper structure schematic diagram of the utility model;

[0019] Figure 3 It is the anti-deviation mechanism structure schematic diagram of the utility model;

[0020] Figure 4 It is Figure 3 The enlarged view of A.

[0021] In the drawing: 1, detection frame;2, automatic loading and unloading mechanism;21, conveying frame;22, PLC electrical device;23, clamping mechanical man;24, pulley;25, conveying belt;26, servo motor;3, anti-deviation mechanism;31, stopper;32, limit block;33, pulley;34, buffer block;35, ball;36, positioning frame;37, electric push rod;38, adjusting block;39, fixed frame;310, spring;311, connecting frame. DETAILED DESCRIPTION

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In practical implementation: such as Figures 1-4 As shown, a micro-automatic loading and unloading device based on PLC electrical control includes: a detection frame 1, on the surface of which is an automatic loading and unloading mechanism 2; an anti-deviation mechanism 3, which includes a stop block 31 on the top of the automatic loading and unloading mechanism 2, two limit blocks 32 on the top of the automatic loading and unloading mechanism 2, two pulleys 33 rotatably connected to the surface of the limit blocks 32, and a ring of buffer blocks 34 fixedly connected to the surface of the pulleys 33, a connecting frame 311 fixedly connected to the end of the limit blocks 32, an electric push rod 37 on the surface of the automatic loading and unloading mechanism 2, an adjusting block 38 fixedly connected to the telescopic end of the electric push rod 37, and the end of the connecting frame 311 contacting the surface of the adjusting block 38.

[0024] One of the conveyor frames 21 has a material tray frame fixedly connected to its top, and the material tray frame has a propulsion cylinder at both the front and rear ends.

[0025] like Figures 2-3 As shown, the automatic loading and unloading mechanism 2 includes two conveyor frames 21 fixedly connected to one side of the detection frame 1. Two pulleys 24 are rotatably connected to the inner wall of the conveyor frame 21. A conveyor belt 25 is connected to the surface of the two pulleys 24. A servo motor 26 is fixedly connected to the surface of the conveyor frame 21. The output shaft of the servo motor 26 is fixedly connected to one end of one of the pulleys 24. A PLC electrical device 22 is provided at the front end of the detection frame 1. A clamping robot 23 is provided on one side of the detection frame 1.

[0026] As the core controller of the detection module 1, PLC electrical control unit 22 is responsible for receiving various sensor signals, performing logic operations, controlling the actions of actuators, and monitoring the overall system operation status. By writing specific programs, PLC electrical control unit 22 can achieve precise control of the loading and unloading process and ensure the stability and reliability of the loading and unloading process.

[0027] When the optical lens needs to be detected, according to the preset program, the PLC electric device 22 is operated to automatically start the push cylinder, the servo motor 26 and the electric push rod 37. The telescopic end of the electric push rod 37 moves to drive the adjusting block 38 to move. The adjusting block 38 moves to push the two connecting frames 311 to move close to each other. The connecting frame 311 moves to drive the limiting block 32 to move to the appropriate position. The electric push rod 37 is automatically turned off. The push cylinder is operated to make one of the optical lenses on the inside of the tray frame fall to one of the conveying belts 25. The falling optical lens contacts the surface of the buffer block 34, thereby reducing the falling speed of the optical lens, so that the optical lens falls stably on the conveying belt 25. At this time, the conveying belt 25 drives the optical lens to be conveyed. The two limiting blocks 32 limit the conveyed optical lens, so that the optical lens is accurately conveyed into the detection frame 1. At this time, the equipment in the detection frame 1 automatically measures the diameter, thickness and core point of the optical lens. The diameter, thickness and core point of the optical lens are measured by the detection frame 1. The process is relatively mature at present, and will not be described in detail here.

[0028] After the optical lens is detected, it is placed on another conveying belt 25. The other conveying belt 25 drives the optical lens to be conveyed out of the detection frame 1. At this time, the clamping robot 23 clamps the optical lens and places it in the appropriate position for automatic unloading.

[0029] As shown in Figure 3 , the top of the limiting block 32 is fixedly connected with the positioning frame 36. The bottom of the stop block 31 is fixedly connected to the top of the conveying frame 21. The surface of the electric push rod 37 is fixedly connected to the surface of one of the conveying frames 21. The surface of the limiting block 32 is rollingly connected with a plurality of ball bearings 35 at the lower end.

[0030] As shown in Figure 3 , the surface of one of the conveying frames 21 is fixedly connected with two fixed frames 39. The surface of the connecting frame 311 is slidingly connected to the inner wall of the fixed frame 39. The surface of the connecting frame 311 is fixedly connected with two springs 310 at the lower end. The other end of the spring 310 is fixedly connected to the lower end of the fixed frame 39.

[0031] The utility model discloses in using, according to preset program, operating PLC electrical device 22, automatic opening propelling air cylinder, servo motor 26 and electric push rod 37, the telescopic end of electric push rod 37 removes and drives adjusting block 38 to remove, and adjusting block 38 removes and pushes two connecting frames 311 to move close to each other, and connecting frame 311 removes and drives limit block 32 and positioning frame 36 to remove, and after positioning frame 36 removes and contacts optical lens, automatic closing electric push rod 37, propelling air cylinder operation makes one optical lens in the inside of material disc frame fall to one conveyor belt 25, and the optical lens that falls contacts the surface of buffer block 34, and then reduces the speed of optical lens falling, makes optical lens steady fall in conveyor belt 25, and the conveyor belt 25 of transmission drives optical lens to convey, and the optical lens that conveys contacts two groups of ball bearings 35, and makes optical lens accurate delivery to detection frame 1.

[0032] Need to explain, the detection frame 1 in above-mentioned explanation, PLC electrical device 22, pulley 24, conveyor belt 25, clamping mechanical person 23, servo motor 26 and electric push rod 37 are all for the more mature device of prior art application, and the specific model can be selected according to actual needs, and the detection frame 1, PLC electrical device 22, clamping mechanical person 23, servo motor 26 and electric push rod 37 power supply can be built-in power supply, also can be mains power supply, and the specific power supply mode selects as the case requires, here do not repeat.

[0033] In addition, it should be understood that, although the present specification is described according to the embodiment, not every embodiment only contains one independent technical scheme, and the description mode of the specification is only for the sake of clarity, and the skilled person in the art should take the specification as a whole, and the technical scheme in each embodiment can be combined appropriately, and form other embodiments that the skilled person can understand.

Claims

1. A miniature automatic loading and unloading device based on PLC electrical control, characterized in that, Include: Detection frame (1), the surface of detection frame (1) is equipped with automatic feeding and discharging mechanism (2); Anti-deviation mechanism (3), the anti-deviation mechanism (3) includes the stop block (31) on the top of the automatic feeding and discharging mechanism (2), the top of the automatic feeding and discharging mechanism (2) is equipped with two limiting blocks (32), the surface of the limiting block (32) is rotatably connected with two pulleys (33), the surface of the pulley (33) is fixedly connected with the annularly distributed buffer block (34), the end of the limiting block (32) is fixedly connected with the connecting frame (311), the surface of the automatic feeding and discharging mechanism (2) is equipped with the electric push rod (37), the telescopic end of the electric push rod (37) is fixedly connected with the adjusting block (38), the end of the connecting frame (311) contacts the surface of the adjusting block (38).

2. The PLC-based electrical control micro-automated loading and unloading device according to claim 1, characterized in that: The automatic feeding and discharging mechanism (2) includes two conveying frames (21) fixedly connected to one side of the detection frame (1), the inner wall of the conveying frame (21) is rotatably connected with two belt pulleys (24), the surfaces of the two belt pulleys (24) are drivingly connected with a conveying belt (25), the surface of the conveying frame (21) is fixedly connected with a servo motor (26), one end of the output shaft of the servo motor (26) is fixedly connected to one of the belt pulleys (24), the front end of the detection frame (1) is provided with a PLC electrical device (22), one side of the detection frame (1) is provided with a clamping robot (23).

3. The PLC-based electrical control micro-automated loading and unloading device according to claim 1, characterized in that: The top of the limiting block (32) is fixedly connected with a positioning frame (36).

4. The PLC-based electrical control micro-automated loading and unloading device according to claim 2, characterized in that: The bottom of the stop block (31) is fixedly connected to the top of the conveying frame (21), and the surface of the electric push rod (37) is fixedly connected to the surface of one of the conveying frames (21).

5. The PLC-based electrical control micro-automation loading and unloading device according to claim 1, characterized in that: The surface of the limiting block (32) is rotatably connected with a plurality of ball bearings (35).

6. The PLC-based electrical control micro-automated loading and unloading device according to claim 2, characterized in that: The surface of one of the conveying frames (21) is fixedly connected with two fixed frames (39), and the inner wall of the fixed frame (39) is slidably connected with the surface of the connecting frame (311).

7. The PLC-based electrical control micro-automated loading and unloading device according to claim 6, characterized in that: The lower end of the surface of the connecting frame (311) is fixedly connected with two springs (310), and the other end of the spring (310) is fixedly connected to the lower end of the surface of the fixed frame (39).