Pneumatic conveying discharge valve
By designing a pneumatic conveying discharge valve, utilizing compressed air purging and cast steel materials, the problem of valve jamming was solved, the valve service life was extended, production costs were reduced, and production efficiency was improved.
Patent Information
- Application Number
- CN202520038802.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing double slide gate valves are prone to jamming when the medium contains large particles or impurities, which affects the sealing effect, leads to valve wear and shortens service life, and increases production costs.
Design a pneumatic conveying discharge valve that periodically purges the interior with compressed air when the valve is open. Combined with a valve body made of cast steel, it uses quick couplings for easy maintenance and extends the valve's service life.
It effectively prevents material caking, reduces valve wear, extends service life, lowers production costs, and improves production efficiency.
Smart Images

Figure CN223591897U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pneumatic conveying equipment technical field more specifically, relate to a kind of pneumatic conveying discharge valve. BACKGROUND
[0002] Double-inserted plate valve is a kind of valve for controlling medium flow in pipeline, usually applied in occasions requiring reliable closing and opening operation. The valve is characterized by having two parallel valve plates (also known as gate plates) that can move up and down within the valve body. When both valve plates move up simultaneously, medium can pass through; when the valve plates move down and tightly contact with the valve seat, complete blockage of medium flow can be achieved.
[0003] If the medium contains large particles or other impurities during the use of the existing double-inserted plate valve, these substances will be stuck between the valve plate and the valve seat, affecting the sealing effect and even causing damage. In suitable application scenarios, the service life of the double-inserted plate valve is usually one to two years. The common way for the valve to reach the end of its life is that the material gets stuck in the valve, causing the valve to open and close loosely, which makes the valve unable to be used for a long time and increases the production cost.
[0004] Therefore, a pneumatic conveying discharge valve is proposed to solve the above problems. SUMMARY
[0005] 1. Technical problem to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a pneumatic conveying discharge valve, which can periodically blow down the inside of the valve through compressed air in the open state of the valve, avoid material hardening affecting the opening and closing of the valve, reduce the wear of the valve, and increase the service life of the discharge valve by improving the valve. At the same time, the use of quick couplings facilitates production and maintenance.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solution.
[0009] A pneumatic conveying discharge valve, comprising a cylinder, a piston is installed inside the cylinder, an outer shell is fixedly installed at the end of the cylinder through a fixing screw, a gas core is installed inside the outer shell, the gas core moves horizontally through the movement of the piston, and a valve body is fixedly installed on the outer wall right end of the outer shell through a fixing screw.
[0010] Further, the valve body comprises a valve body, the valve body is fixedly installed on the outer wall right end of the outer shell, and an upper valve cover and a lower valve cover are respectively fixedly installed on the outer wall upper end and lower end of the valve body through fixing screws.
[0011] Further, the outer wall of the upper valve cover and the lower valve cover is fixedly installed with a steel pipe through a fixing screw, and the outer wall of the steel pipe is installed with a flange.
[0012] Further, the inner upper and lower ends of the valve body are installed with valve plates near the feeding port and the discharging port, the adjacent sides of the two valve plates are installed with valve cores, the tail end of the air core is connected to the middle part of the outer wall of the valve core, and the inner part of the valve core is installed with a spring.
[0013] Further, the outer wall of the right end of the valve body is fixedly installed with a quick connector through a fixing screw.
[0014] Further, the upper valve cover, the lower valve cover and the valve body are made of cast steel material.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the valve has the advantages that:
[0017] (1) The valve is periodically blown by compressed air in the open state, so that the material hardening is avoided to affect the opening and closing of the valve, the wear of the valve is reduced, the service life of the discharging valve is prolonged, the production maintenance is facilitated by using the quick connector, and the service life of the valve is prolonged.
[0018] (2) The related structure prolongs the service life of the valve and improves the service life of the pneumatic conveying system, so that the valve is not frequently replaced, the production cost is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a side view structure schematic diagram of the utility model;
[0020] Figure 2 It is a side view structure schematic diagram of the utility model.
[0021] Explanation of reference numerals in the drawing:
[0022] 1, air cylinder; 2, piston; 3, outer shell; 4, upper valve cover; 5, flange; 6, steel pipe; 7, lower valve cover; 8, valve plate; 9, valve core; 10, valve body; 11, quick connector; 12, spring; 13, fixing screw; 14, air core. DETAILED DESCRIPTION
[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application, and all the other embodiments obtained by those skilled in the art without creative efforts on the basis of the embodiments of the present application belong to the scope of protection of the present application.
[0024] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0026] Embodiment:
[0027] Please refer to Figure 1 and Figure 2 A pneumatic conveying discharge valve, comprising a cylinder 1, a piston 2 is installed inside the cylinder 1, an outer shell 3 is fixedly installed at the end of the cylinder 1 through a fixing screw 13, a gas core 14 is installed inside the outer shell 3, the gas core 14 moves horizontally through the movement of the piston 2, a valve body is fixedly installed at the outer wall right end of the outer shell 3 through a fixing screw 13; the valve body comprises a valve body 10, the valve body 10 is fixedly installed at the outer wall right end of the outer shell 3, an upper valve cover 4 and a lower valve cover 7 are fixedly installed on the outer wall upper and lower ends of the valve body 10 through fixing screws 13; the outer walls of the upper valve cover 4 and the lower valve cover 7 are fixedly installed with steel pipes 6 through fixing screws 13, flanges 5 are installed on the outer walls of the steel pipes 6;
[0028] The scheme drives the piston 2 and the air core 14 to move synchronously by compressed air, so as to drive the valve core 9 to move synchronously, the flange 5 is connected to the outer wall of the valve cover through the steel pipe 6, the steel pipe 6 is adjusted according to different connection equipment, and meanwhile, the steel pipe 6 can be replaced by a pipe clamp, so that the operator can adjust according to different connection requirements, and the practicability and convenience of use of the device are improved.
[0029] Please refer to Figure 1 and Figure 2 , the upper and lower ends of the valve body 10 are provided with valve plates 8 near the inlet and outlet, the adjacent sides of the two valve plates 8 are provided with valve cores 9, the ends of the air core 14 are connected to the middle part of the outer wall of the valve core 9, and the inside of the valve core 9 is provided with a spring 12; the outer wall right end of the valve body 10 is fixedly provided with a quick connector 11 through a fixing screw 13; the upper valve cover 4, the lower valve cover 7 and the valve body 10 are all made of cast steel material;
[0030] The scheme connects the inlet and outlet of the valve through the screw gasket, so that only the inlet and outlet need to be replaced during actual production, without the need to re-open the mold, the production efficiency is improved, the loss caused by shutdown production is reduced, the compressed air is used to clean the inside of the valve without affecting the normal function of the valve, so that the valve is improved to increase the service life, and the valve body is made of cast steel material to ensure that the discharge valve has the advantages of high strength, wear resistance and corrosion resistance.
[0031] Working principle: when the device is used, the drive is started, the compressed air pushes the piston 2 in the air cylinder 1 to move through the air inlet of the air cylinder 1, the air core 14 moves synchronously in the process of the movement of the piston 2, the valve body is composed of the upper valve cover 4, the lower valve cover 7 and the valve body 10, the upper and lower ends of the valve cover are connected with the flange 5 through the steel pipe 6, one side of the flange 5 is connected with the expansion joint, so that the warehouse pump has the bearing function, the two ends of the valve core 9 are connected with the valve plate 8, and the middle part is connected with the air core 14, the air core 14 moves at the same time to drive the valve core 9 to move, because when the valve plate 8 sticks to the powder, the opening and closing of the valve will become difficult, therefore, the spring 12 is installed in the inside of the valve core 9 to reduce the resistance of the operation of the valve core 9 and improve the smoothness of the operation of the valve, the quick connector 11 is installed on the outer wall of the valve body 10 through the fixing screw 13, the compressed air is connected with the pulse control instrument, when the pulse control instrument receives the blowing signal, the inside of the valve is cleaned through the pulse, the on-site debugging personnel can ensure the cleaning effect of the valve according to the pipeline pressure, the material viscosity and other information, and the running time of the pressure reducing valve and the pulse control instrument on the air supply pipeline can be adjusted.
[0032] The above merely describes a preferred embodiment of the present application; the scope of protection of the present application is not limited thereto. Any skilled person in the art, according to the technical scheme and improvement concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the scope of protection of the present application.
Claims
1. A pneumatic conveying outlet valve comprising a cylinder (1), characterized in that: The inside of the cylinder (1) is installed with a piston (2), the end of the cylinder (1) is fixedly installed with a shell (3) through fixing screws (13), the inside of the shell (3) is installed with a air core (14), the air core (14) moves horizontally through the movement of the piston (2), the outer wall right end of the shell (3) is fixedly installed with a valve body through fixing screws (13).
2. A pneumatic conveying outlet valve according to claim 1, characterised in that: The valve body comprises a valve body (10), the valve body (10) is fixedly installed on the outer wall right end of the shell (3), the upper and lower ends of the outer wall of the valve body (10) are fixedly installed with an upper valve cover (4) and a lower valve cover (7) respectively through fixing screws (13).
3. A pneumatic conveying outlet valve according to claim 2, wherein: The outer walls of the upper valve cover (4) and the lower valve cover (7) are fixedly installed with steel pipes (6) through fixing screws (13), the outer walls of the steel pipes (6) are installed with flanges (5).
4. A pneumatic conveying outlet valve according to claim 2, wherein: The inside upper and lower ends of the valve body (10) are installed with valve plates (8) near the feeding port and the discharging port, the adjacent sides of the two valve plates (8) are installed with valve cores (9), the end of the air core (14) is connected to the outer wall middle part of the valve core (9), the inside of the valve core (9) is installed with springs (12).
5. A pneumatic conveying outlet valve according to claim 2, wherein: The outer wall right end of the valve body (10) is fixedly installed with a quick connector (11) through fixing screws (13).
6. A pneumatic conveying outlet valve according to claim 2, wherein: The materials of the upper valve cover (4), the lower valve cover (7) and the valve body (10) are all cast steel materials.