Winding device for enameled wire production

By designing a winding device consisting of a support frame, a transmission rod, and a scissor-type telescopic frame, the synchronous winding of multiple enameled wires is achieved, solving the problem of low single-wire winding efficiency in existing technologies, improving production efficiency and equipment adaptability, and reducing costs.

CN223592124UActive Publication Date: 2025-11-25HENAN LANPU ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202423205955.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-25
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing enameled wire winding devices can only wind one wire at a time, resulting in low production efficiency, limiting the expansion of production scale, and increasing equipment downtime and operating costs.

Method used

A winding device comprising a support frame, a transmission rod, a sprocket, and a scissor-type telescopic frame was designed. The device enables the synchronous winding of multiple wire rolls through a motor-driven sprocket transmission system, and allows for the quick assembly, disassembly, and fixing of wire rolls of different models through the cooperation of a sliding sleeve and a fixing rod.

Benefits of technology

It improved production efficiency, shortened production cycles, reduced labor costs and equipment occupancy, enhanced product consistency and quality stability, and improved the adaptability and flexibility of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of enameled wire winding, and particularly relates to a winding device for enameled wire production, which comprises a support frame, a support column is fixedly connected to the middle side of the top end of the support frame, a motor is fixedly connected to the rear side of the bottom end of the support column, and a first chain wheel is fixedly connected to the output end of the motor. The inner sides of the supporting columns are rotationally connected with transmission rods which are opposite up and down; according to the winding device for enameled wire production, the motor drives the first chain wheel to rotate, the first chain wheel drives the transmission rod at the middle end to rotate, meanwhile, the transmission rod drives the second chain wheel to rotate, and the second chain wheel drives the transmission rod at the top end to rotate; and therefore, the production efficiency is remarkably improved, the production period is shortened, the idle time of equipment is reduced, and the productivity is improved. And the labor cost and the equipment occupancy rate are reduced, and the product consistency and the quality stability are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of enameled wire winding, specifically a winding device for enameled wire production. BACKGROUND

[0002] Enameled wire is widely used in electrical, electronic and automation equipment, and the insulating paint layer on its surface is crucial to electrical performance. In the production process of enameled wire, winding is the last key link, which directly affects the storage, transportation and subsequent processing of wire. The winding process faces many challenges, including tension control, winding accuracy, equipment automation level, enameled wire surface protection and equipment stability. In order to cope with these challenges, modern winding devices use closed-loop tension control, automatic roll changing, multi-layer winding, intelligent monitoring and other technologies to improve production efficiency and quality control level. With the development of automation and intelligent technology, enameled wire winding devices gradually become more intelligent, capable of automatically adjusting parameters to meet different specifications, and develop towards energy saving, environmental protection and multi-function to meet the increasingly diverse market demand. In the future, the application of artificial intelligence, Internet of Things and big data technology will further improve the automation, flexibility and reliability of winding devices, promote the development of enameled wire production towards high efficiency and precision, and thus provide stronger technical support for electrical and electronic industries.

[0003] However, in the actual use process of the existing scheme, most devices can only wind one enameled wire at a time, which may lead to low production efficiency and limit the expansion of production scale. Due to the single winding process, multiple wires cannot be processed at the same time, the production cycle is long, and it cannot meet the demand of large-scale production. In addition, this method may increase the idle time of the equipment and the operating cost, reduce the overall productivity, and affect the market competitiveness of the product.

[0004] Therefore, the utility model provides a winding device for enameled wire production. UTILITY MODEL CONTENTS

[0005] In order to make up for the shortcomings of the prior art and solve the problem that only one enameled wire can be wound at a time, which may lead to low production efficiency and limit the expansion of production scale, the utility model provides a winding device for enameled wire production.

[0006] The utility model solves the technical problems adopted by the technical scheme: the utility model discloses a winding device for enameled wire production, including support frame, the support frame top end middle side fixedly connected with support column, the support column bottom end rear side fixedly connected with motor, the motor output fixedly connected with first sprocket, the support column inner side rotationally connected with upper and lower transmission rod, the transmission rod outer side is provided with front and rear support assembly, the support column inner side is provided with transmission assembly.

[0007] Further, the transmission assembly comprises a second sprocket, the top end of the transmission rod is fixedly connected with the second sprocket, the middle end of the transmission rod is fixedly connected with a first sprocket, the bottom end of the first sprocket is fixedly connected with the motor output end, and the bottom end of the second sprocket is fixedly connected with the middle end of the transmission rod.

[0008] Further, the support assembly comprises a fixed plate, the transmission rod is fixedly connected with front and rear fixed plates, the middle end of the fixed plate is fixedly connected with a first support rod, the first support rod is provided with upper and lower sliding rails, the sliding rails are slidably connected with sliding sleeves, the sliding sleeves are rotatably connected with uniformly distributed scissor-type telescopic supports at the inner end of the outer end, the top end of the scissor-type telescopic support is slidably connected with a fixed rod, the rear end of the fixed rod is rotatably connected with the scissor-type telescopic support, and the inner end of the rear end of the scissor-type telescopic support is rotatably connected with the fixed plate.

[0009] Further, the fixed rod is clamped with a wire roll.

[0010] Further, the support column is fixedly connected with a second support rod at the left side of the middle end, the second support rod is fixedly connected with a guide rod at the inner end of the middle end, and the left end of the guide rod is fixedly connected with a guide frame.

[0011] Further, the support frame is fixedly connected with uniformly distributed universal wheels at the bottom end.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1.The winding device for enameled wire production, through the motor, the first sprocket is driven to rotate, the middle end transmission rod is driven to rotate through the first sprocket, the second sprocket is driven to rotate through the transmission rod, and the top end transmission rod is driven to rotate through the second sprocket, so as to drive four groups of wire rolls to rotate simultaneously, wind the enameled wire, significantly improve the production efficiency, shorten the production cycle, reduce the idle time of equipment, and improve the production capacity.

[0014] 2.The winding device for enameled wire production, by moving the sliding sleeve forward and backward, the scissor-type telescopic support is driven to expand and contract, the fixed rod is driven to move synchronously, so as to quickly disassemble and assemble the wire roll, and different models of wire rolls can be fixed, the production efficiency is improved, and the downtime for replacing the wire roll is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model makes further illustration in combination with the drawings.

[0016] Figure 1 It is the three-dimensional structure schematic diagram in the utility model;

[0017] Figure 2 It is Figure 1 the local enlarged view of A in the middle;

[0018] Figure 3 It is the local three-dimensional structure schematic diagram in the utility model Figure 1 ;

[0019] Figure 4 It is the cross section structure schematic diagram of support column in the utility model;

[0020] Figure 5 It is the local three-dimensional structure schematic diagram in the utility model Figure 2 ;

[0021] In the drawing: 1, support frame; 11, universal wheel; 2, support column; 21, motor; 22, first sprocket; 23, transmission rod; 24, second sprocket; 3, fixed plate; 31, first support rod; 32, slide rail; 33, sliding sleeve; 34, scissor type telescopic frame; 35, fixed rod; 36, fixed screw; 4, second support rod; 41, guide rod; 42, guide frame; 5, wire roll. DETAILED DESCRIPTION

[0022] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described in combination with specific embodiments.

[0023] As Figures 1 to 5 indicated, the winding device for enameled wire production of the utility model, including support frame 1, support frame 1 top end middle side fixed connection has support column 2, through support frame 1 to support column 2 is supported fixed, support column 2 bottom end rear side fixed connection has motor 21, through support column 2 to motor 21 is supported fixed, motor 21 output end fixed connection has first sprocket 22, through motor 21 to the driving wheel on first sprocket 22 is fixed, support column 2 inner side rotationally connected with the transmission rod 23 that is opposite up and down, through support column 2 to the fixed two transmission rods 23, transmission rod 23 outer side is provided with the support assembly that is opposite in front and back, support column 2 inner side is provided with transmission assembly.

[0024] The transmission assembly comprises a second sprocket wheel 24, the top end transmission rod 23 is fixedly connected with the second sprocket wheel 24 outside, the middle end transmission rod 23 is fixedly connected with the first sprocket wheel 22 outside, the transmission rods 23 on both sides are connected through the second sprocket wheel 24, the bottom end of the first sprocket wheel 22 is fixedly connected with the output end of the motor 21, the bottom end of the second sprocket wheel 24 is fixedly connected with the middle end transmission rod 23, the output end of the motor 21 is connected with the middle end transmission rod 23 through the first sprocket wheel 22, so that the motor 21 can drive the driving wheel in the first sprocket wheel 22 to rotate, at the same time, the driven wheel in the first sprocket wheel 22 is driven to rotate through the chain, and at the same time, the middle end transmission rod 23 is driven to rotate through the driven wheel in the first sprocket wheel 22, at the same time, the driving wheel in the second sprocket wheel 24 is driven to rotate through the transmission rod 23, and then the driven wheel in the second sprocket wheel 24 is driven to rotate through the chain, so that the top end transmission rod 23 is driven to rotate through the driven wheel in the second sprocket wheel 24.

[0025] The support assembly comprises a fixed plate 3, the transmission rod 23 is fixedly connected with the front and rear opposite fixed plates 3 outside, the fixed plate 3 is fixed through the transmission rod 23, the first support rod 31 is fixedly connected with the middle end outside of the fixed plate 3, the first support rod 31 is supported and fixed through the fixed plate 3, the upper and lower opposite sliding rails 32 are formed on the outside of the first support rod 31, the sliding sleeve 33 is slidably connected with the inside of the sliding rail 32, the sliding sleeve 33 is limited through the sliding rail 32, so that the sliding sleeve 33 can only move horizontally outside the sliding rail 32 and cannot rotate, the evenly distributed scissor type telescopic supports 34 are rotatably connected with the inside of the sliding sleeve 33, the three groups of scissor type telescopic supports 34 are simultaneously limited through the sliding sleeve 33, the fixed rod 35 is slidably connected with the outside of the top end of the scissor type telescopic support 34, the fixed rod 35 is rotatably connected with the rear end of the scissor type telescopic support 34, the scissor type telescopic support 34 is driven to stretch and retract through the horizontal movement of the sliding sleeve 33, so as to drive the fixed rod 35 to ascend and descend, the rear end of the scissor type telescopic support 34 is rotatably connected with the fixed plate 3, the rear end of the scissor type telescopic support 34 is limited through the fixed plate 3, the fixed screw rod 36 is screwedly connected with the inside of the middle end of the sliding sleeve 33, the fixed screw rod 36 is driven to ascend and descend relative to the inside of the sliding sleeve 33 through the rotation of the fixed screw rod 36, so as to increase the friction between the fixed screw rod 36 and the first support rod 31, and fix the position of the sliding sleeve 33.

[0026] The fixed rod 35 is clamped and connected with the wire roll 5 outside, the wire roll 5 inside is clamped and fixed through the relative ascending and descending of the fixed rod 35.

[0027] The second supporting rod 4 is fixedly connected to the left side of the middle end of the supporting column 2, the second supporting rod 4 is supported and fixed by the supporting column 2, the guide rod 41 is fixedly connected to the inner side of the middle end of the second supporting rod 4, the guide rod 41 is fixed by the second supporting rod 4, the guide frame 42 is fixedly connected to the left side outer end of the guide rod 41, the guide frame 42 is supported and fixed by the guide rod 41, and the evenly distributed through holes formed in the inner side of the guide frame 42 are used for limiting the enameled wire, and the guide rod 41 is used for guiding the enameled wire.

[0028] The supporting frame 1 is fixedly connected with the evenly distributed universal wheels 11 at the bottom end, a plurality of universal wheels 11 are simultaneously fixed by the supporting frame 1, and the equipment can be freely moved by the universal wheels 11.

[0029] Working principle: when the winding device for enameled wire production is running, first, rotate the fixed screw rod 36, move the fixed screw rod 36 outward, cancel the mutual clamping with the first supporting rod 31, and then move the sliding sleeve 33 outward, drive the scissor-type telescopic frame 34 to shrink, and drive the fixed rod 35 to shrink inward at the same time, then put the wire coil 5 outside the fixed rod 35, and then move inward, so that the fixed rod 35 is driven by the scissor-type telescopic frame 34 to extend outward, the wire coil 5 is fixed, then rotate the fixed screw rod 36 to move the fixed screw rod 36 inward, increase the friction between the fixed screw rod 36 and the first supporting rod 31, and fix the position of the sliding sleeve 33, after fixing, pass the enameled wire through the through holes on the guide frame 42, and wind the enameled wire outside the wire coil 5 through the guide rod 41, and fix the enameled wire, then drive the first sprocket 22 to rotate by the motor 21, drive the middle end transmission rod 23 to rotate by the first sprocket 22, and drive the top end transmission rod 23 to rotate by the transmission rod 23 through the second sprocket 24, so that the two sides of the transmission rod 23 drive the two sides of the supporting assembly and the wire coil 5 to rotate synchronously, and the enameled wire is wound.

[0030] The above-mentioned front, rear, left, right, top and bottom are based on the drawings in the description Figure 1 As a standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0031] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the protection scope of the utility model.

[0032] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A winding device for enameled wire production, characterized by, Including support frame (1), support column (2) is fixedly connected in the top end of the support frame (1), motor (21) is fixedly connected to the bottom end rear side of the support column (2), first sprocket (22) is fixedly connected to the output end of the motor (21), the transmission rod (23) that is opposite up and down is rotatably connected to the inner side of the support column (2), the support assembly that is opposite front and rear is provided on the outer side of the transmission rod (23), the transmission assembly is provided in the inner side of the support column (2).

2. The winding device for enameled wire production according to claim 1, characterized in that, The transmission assembly includes second sprocket (24), the second sprocket (24) is fixedly connected to the outer side of the transmission rod (23) in the top end, the first sprocket (22) is fixedly connected to the outer side of the transmission rod (23) in the middle end, the first sprocket (22) bottom end is fixedly connected with the output end of the motor (21), and the second sprocket (24) bottom end is fixedly connected with the middle end transmission rod (23).

3. The winding device for the production of enameled wire according to claim 2, characterized in that, The support assembly includes fixed plate (3), the fixed plate (3) that is opposite front and rear is fixedly connected to the outer side of the transmission rod (23), the first support rod (31) is fixedly connected to the outer side of the middle end of the fixed plate (3), the sliding rail (32) that is opposite up and down is formed in the outer side of the first support rod (31), the sliding sleeve (33) is slidably connected to the inner side of the sliding rail (32), the shear telescopic stand (34) that is uniformly distributed is rotatably connected to the inner side outer end of the sliding sleeve (33), the fixed rod (35) is slidably connected to the outer side of the top end of the shear telescopic stand (34), the fixed rod (35) rear end is rotatably connected with the shear telescopic stand (34), the shear telescopic stand (34) inner side rear end is rotatably connected with the fixed plate (3), and the fixed screw rod (36) is screw connected to the inner side of the middle end of the sliding sleeve (33).

4. The winding device for enameled wire production according to claim 3, characterized in that, The fixed rod (35) is clampedly connected with the wire roll (5).

5. The winding device for the production of enameled wire according to claim 4, characterized in that, The second support rod (4) is fixedly connected to the left side of the middle end of the support column (2), the guide rod (41) is fixedly connected to the inner side of the middle end of the second support rod (4), and the guide frame (42) is fixedly connected to the left side outer end of the guide rod (41).

6. The winding device for enameled wire production according to claim 1, characterized in that, The support frame (1) bottom end is fixedly connected with the evenly distributed universal wheel (11).