Tensioning device for superconducting direct-current cable conductor

By coordinating the design of guiding, limiting, tensioning and adjusting force, the problem of wire tangling and strain during emergency stops of tensioning devices for superconducting DC cable conductors is solved, the handling of counterweights is reduced, and processing efficiency is improved.

CN223592137UActive Publication Date: 2025-11-25YIXING XINYIJIN METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202422760405.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-25
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing tensioning devices for superconducting DC cable conductors are prone to wire tangling or damage during emergency stops, and require frequent handling of counterweights, leading to complex operation and reduced production capacity.

Method used

The design employs a combination of adjustment, tensioning, moving, and limiting mechanisms. Through the synergistic effect of guiding, limiting, tensioning, and adjusting forces, the handling of counterweights is reduced, thereby improving processing efficiency.

Benefits of technology

This simplifies the complexity of the device, reduces the need to move the counterweight back and forth, improves processing efficiency, and avoids problems such as tangled wires and pulling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tensioning for superconducting direct-current cable conductors, in particular to a tensioning device for superconducting direct-current cable conductors, which is provided with an adjusting mechanism and a tensioning mechanism, so that the complexity of the device can be reduced in the tensioning process of the superconducting direct-current cable conductors, the complex operation of carrying counterweights back and forth is reduced, and the service life of the device is prolonged. The processing efficiency is improved; comprising a guide mechanism; the device further comprises an adjusting mechanism, a tensioning mechanism, two sets of moving mechanisms and four sets of limiting mechanisms, the adjusting mechanism is installed on the guide mechanism, the tensioning mechanism is installed on the guide mechanism, the two sets of moving mechanisms are installed on the guide mechanism, and the four sets of limiting mechanisms are installed on the two sets of moving mechanisms. The guide mechanism is used for guiding, the adjusting mechanism is used for adjusting tightness, the tensioning mechanism is used for tensioning and guiding, the moving mechanism is used for moving, and the limiting mechanism is used for limiting.
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Description

Technical Field

[0001] This utility model relates to the technical field of tensioning conductors for superconducting DC cables, and in particular to a tensioning device for conductors of superconducting DC cables. Background Technology

[0002] Currently, in the process of high-speed cable production, the tensioning device acts as a buffer between the pay-off frame and the production equipment. If the tension of the pay-off frame is too small when an emergency stop occurs, the inertia will cause the cable to become tangled, which is time-consuming and labor-intensive. If the tension is too large, small-diameter cables will be pulled and thinned, and they are also prone to scratches, which greatly reduces the production capacity.

[0003] In existing tensioning devices for superconducting DC cable conductors, such as the one disclosed in utility model patent application number 202021108027.X, when a counterweight plate needs to be installed, a second slider is inserted into a first groove. The second slider moves to the end of the first groove and enters a second groove. The second slider rotates along the second groove to the end of the second groove to prevent it from coming out of the first groove, thus achieving a locking effect between the counterweight plate and the counterweight shaft. Multiple second grooves are arranged in parallel to achieve the effect of increasing or decreasing the counterweight plate according to the required tension.

[0004] However, during the tensioning process of superconducting DC cable conductors, the counterweights need to be moved and placed at any time, which is inconvenient to operate. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a tensioning device for superconducting DC cable conductors, which reduces the complexity of the device and the complicated operation of carrying counterweights back and forth during the tensioning process by setting an adjustment mechanism and a tensioning mechanism, thereby improving the processing efficiency.

[0006] This utility model discloses a tensioning device for a superconducting DC cable conductor, including a guiding mechanism; it also includes an adjusting mechanism, a tensioning mechanism, two sets of moving mechanisms, and four sets of limiting mechanisms. The adjusting mechanism is installed on the guiding mechanism, the tensioning mechanism is installed on the guiding mechanism, the two sets of moving mechanisms are installed on the guiding mechanism, and the four sets of limiting mechanisms are installed on the two sets of moving mechanisms.

[0007] The guiding mechanism provides guidance, the adjusting mechanism adjusts the tension, the tensioning mechanism guides the tension, the moving mechanism moves the cable, and the limiting mechanism limits the cable. The moving mechanism guides the cable during connection, the limiting mechanism limits the cable, the guiding mechanism guides the cable, the tensioning mechanism tensions the cable, and the adjusting mechanism adjusts the tension. This reduces the complexity of the equipment and the cumbersome operation of repeatedly moving counterweights during the tensioning process of the superconducting DC cable conductor, thereby improving processing efficiency.

[0008] Preferably, the guiding mechanism includes a frame and guide wheels, with the guide wheels rotatably mounted on the front end of the frame; the guide wheels guide the cable.

[0009] Preferably, the adjusting mechanism includes a threaded block and a screw. The threaded block is slidably installed in the frame, and the screw is rotatably installed on the frame, with the screw engaging with the threaded block. By rotating the screw and engaging with the threaded block, the threaded block is moved to adjust the tightness of the device.

[0010] Preferably, the tensioning mechanism includes a slider, a spring, and a tensioning wheel. The slider is slidably mounted inside the frame and is connected to the threaded block via the spring. The tensioning wheel is rotatably mounted at the front end of the slider. The slider and the spring support the tensioning wheel to tension the cable.

[0011] Preferably, the moving mechanism includes a second threaded block, a second screw, and a support roller. The second threaded block is slidably mounted on the frame, the second screw is rotatably mounted on the frame, and the second screw and the second threaded block are threadedly engaged. The support roller supports the cable, the second screw and the second threaded block are moved by rotating the screw and the second threaded block, and the second threaded block limits the cable.

[0012] Preferably, the limiting mechanism includes a second slider, a second spring, and a limiting roller. The second slider is slidably mounted on the second threaded block via the second spring, and the limiting roller is rotatably mounted on the lower end of the second slider. The limiting roller is supported by the second slider and the second spring, thereby clamping the cable.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the cable is guided by the moving mechanism, the cable is limited by the limiting mechanism, the cable is guided by the guiding mechanism, the cable is tensioned by the tensioning mechanism, and the tensioning force is adjusted by the adjusting mechanism. Thus, the complexity of the device and the complex operation of moving counterweights back and forth can be reduced during the tensioning process of the superconducting DC cable conductor, thereby improving the processing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a first right-side sectional isometric structural schematic diagram of this utility model;

[0016] Figure 3 This is a schematic diagram of the second right-side cross-sectional isometric structure of this utility model;

[0017] Figure 4 This is an enlarged axonometric structural diagram of the right-side cross-section of the moving mechanism of this utility model;

[0018] Figure 5 The limiting mechanism of this utility model is in Figure 4 Axonometric enlarged structural schematic diagram of the right view section of the central A section;

[0019] The following are labels in the attached diagram: 1. Guiding mechanism; 11. Stand; 12. Guide wheel; 2. Adjusting mechanism; 21. Threaded block one; 22. Screw two; 3. Tensioning mechanism; 31. Slider one; 32. Spring one; 33. Tensioning wheel; 4. Moving mechanism; 41. Threaded block two; 42. Screw two; 43. Bearing roller; 5. Limiting mechanism; 51. Slider two; 52. Spring two; 53. Limiting roller. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0021] like Figures 1 to 5 As shown, a tensioning device for a superconducting DC cable conductor includes a guiding mechanism 1, an adjusting mechanism 2, a tensioning mechanism 3, two sets of moving mechanisms 4, and four sets of limiting mechanisms 5. The adjusting mechanism 2 is installed on the guiding mechanism 1, the tensioning mechanism 3 is installed on the guiding mechanism 1, the two sets of moving mechanisms 4 are installed on the guiding mechanism 1, and the four sets of limiting mechanisms 5 are installed on the two sets of moving mechanisms 4.

[0022] The guiding mechanism 1 provides guidance, the adjusting mechanism 2 adjusts the tension, the tensioning mechanism 3 provides tensioning guidance, the moving mechanism 4 moves, and the limiting mechanism 5 limits movement.

[0023] The guiding mechanism 1 includes a frame 11 and a guide wheel 12, with the guide wheel 12 rotatably mounted on the front end of the frame 11;

[0024] The adjusting mechanism 2 includes a threaded block 21 and a screw 22. The threaded block 21 is slidably installed in the frame 11, and the screw 22 is rotatably installed on the frame 11. The screw 22 is threadedly engaged with the threaded block 21.

[0025] The tensioning mechanism 3 includes a slider 31, a spring 32 and a tensioning wheel 33. The slider 31 is slidably installed in the frame 11 and is connected to the threaded block 21 through the spring 32. The tensioning wheel 33 is rotatably installed at the front end of the slider 31.

[0026] The moving mechanism 4 includes a threaded block 41, a screw 42, and a roller 43. The threaded block 41 is slidably mounted on the frame 11, the screw 42 is rotatably mounted on the frame 11, and the screw 42 is threadedly engaged with the threaded block 41. The roller 43 is rotatably mounted on the threaded block 41.

[0027] The limiting mechanism 5 includes a second slider 51, a second spring 52, and a limiting roller 53. The second slider 51 is slidably mounted on the second threaded block 41 via the second spring 52, and the limiting roller 53 is rotatably mounted on the lower end of the second slider 51.

[0028] The cable is supported by a support roller 43. The screw 42 rotates and engages with the threaded block 41 to move the threaded block 41, which then limits the cable. The slider 51 and spring 52 support the limiting roller 53 to clamp the cable. The guide wheel 12 guides the cable. The slider 31 and spring 32 support the tensioning wheel 33 to tension the cable. The screw 22 rotates and engages with the threaded block 21 to move the threaded block 21 and adjust the tension of the equipment. This reduces the complexity of the device and the complicated operation of moving counterweights back and forth during the tensioning process of the superconducting DC cable conductor, thus improving processing efficiency.

[0029] like Figures 1 to 5 As shown, this utility model discloses a tensioning device for a superconducting DC cable conductor. During operation, the cable is supported by a support roller 43. A rotating screw 42 engages with a threaded block 41, causing the threaded block 41 to move and limit the cable. A slider 51, in conjunction with a spring 52, supports a limiting roller 53, clamping the cable. A guide wheel 12 guides the cable. A slider 31, in conjunction with a spring 32, supports a tensioning wheel 33, tensioning the cable. A rotating screw 22 engages with a threaded block 21, moving the threaded block 21 to adjust the tension of the device.

[0030] The main function achieved by this utility model is: in the tensioning process of superconducting DC cable conductors, by setting up an adjustment mechanism and a tensioning mechanism, the complexity of the device can be reduced, the complicated operation of moving counterweights back and forth can be reduced, and the processing efficiency can be improved.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A tensioning device for a superconducting DC cable conductor, comprising a guiding mechanism (1); characterized in that, It also includes an adjustment mechanism (2), a tensioning mechanism (3), two sets of moving mechanisms (4) and four sets of limiting mechanisms (5). The adjustment mechanism (2) is installed on the guide mechanism (1), the tensioning mechanism (3) is installed on the guide mechanism (1), the two sets of moving mechanisms (4) are installed on the guide mechanism (1), and the four sets of limiting mechanisms (5) are installed on the two sets of moving mechanisms (4). The guiding mechanism (1) provides guidance, the adjusting mechanism (2) adjusts the tension, the tensioning mechanism (3) provides tension guidance, the moving mechanism (4) moves the object, and the limiting mechanism (5) limits the position.

2. The tensioning device for a superconducting DC cable conductor as described in claim 1, characterized in that, The guiding mechanism (1) includes a frame (11) and a guide wheel (12), which is rotatably mounted on the front end of the frame (11).

3. The tensioning device for a superconducting DC cable conductor as described in claim 2, characterized in that, The adjustment mechanism (2) includes a threaded block (21) and a screw (22). The threaded block (21) is slidably installed in the frame (11), and the screw (22) is rotatably installed on the frame (11). The screw (22) and the threaded block (21) are threadedly engaged.

4. A tensioning device for a superconducting DC cable conductor as described in claim 2, characterized in that, The tensioning mechanism (3) includes a slider (31), a spring (32) and a tensioning wheel (33). The slider (31) is slidably installed in the frame (11), and the slider (31) is connected to the threaded block (21) through the spring (32). The tensioning wheel (33) is rotatably installed at the front end of the slider (31).

5. A tensioning device for a superconducting DC cable conductor as described in claim 2, characterized in that, The moving mechanism (4) includes a threaded block (41), a screw (42) and a roller (43). The threaded block (41) is slidably mounted on the frame (11), the screw (42) is rotatably mounted on the frame (11), and the screw (42) is threadedly engaged with the threaded block (41). The roller (43) is rotatably mounted on the threaded block (41).

6. A tensioning device for a superconducting DC cable conductor as described in claim 5, characterized in that, The limiting mechanism (5) includes a second slider (51), a second spring (52) and a limiting roller (53). The second slider (51) is slidably mounted on the second threaded block (41) via the second spring (52), and the limiting roller (53) is rotatably mounted on the lower end of the second slider (51).

Citation Information

Patent Citations

  • Tensioning device for cable conductor

    CN212769115U