Fermentation device for fertilizer processing
By introducing a fermentation tank and stirring plate structure into the fermentation device, combined with a heating nozzle and an air purification system, the problems of uneven fertilizer mixing and odor leakage have been solved, achieving efficient fermentation and environmental protection.
Patent Information
- Application Number
- CN202422766796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-13
AI Technical Summary
In existing fertilizer processing fermentation equipment, fertilizer tends to accumulate and adhere to the inner wall of the fermentation tank during stirring, resulting in uneven mixing. Furthermore, odorous gases from inside the fermentation tank are prone to leaking out, affecting the working environment.
It adopts a fermentation tank structure, using a drive motor to rotate the fermentation tank, which is combined with stirring blades and crushing nails on the linkage pipe to tumble and stir, and hot air is delivered through heating nozzles. The gas is purified by high-efficiency air filters and activated carbon mesh in the air handling box, achieving uniform heating and deodorization.
It achieves uniform mixing and heating of fertilizer, improves fermentation efficiency, prevents odor gas leakage, and improves the working environment.
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Figure CN223592622U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fertilizer processing technical field especially, relates to a fermentation device for fertilizer processing. BACKGROUND
[0002] Livestock and poultry manure is not fermented into farmland, due to incomplete fermentation, the " secondary fermentation " phenomenon appears, when the fermentation condition is mature, microorganism will ferment, when the fermentation part is close to the root or the crop plant is small, the heat generated by fermentation will affect the growth of crops, cause " burn root, burn seedling ", and when serious, will lead to crop death, therefore, in the actual production process, people generally first ferment fertilizer, thereby satisfying the normal use of crops.
[0003] The patent document with the publication number CN221275670U discloses a fermentation device for fertilizer processing, which comprises a fermentation tank, an end cover, a crushing and stirring mechanism, a gas conveying mechanism and a partition plate. The fermentation tank is provided with a discharge port. The utility model makes it convenient to crush materials, makes the mixing of materials and fermentation bacteria more sufficient, facilitates the conveying of air to all parts of the materials, improves the sufficient air for fermentation bacteria, and has higher fermentation efficiency.
[0004] The fermentation device for fertilizer processing in the above patent document is prone to cause the fertilizer to accumulate and adsorb on the inner wall of the fermentation tank and the surface of the partition plate during stirring. The stirring mechanism cannot mix and stir the fertilizer and the fermentation raw materials in the fermentation tank. In addition, the peculiar smell gas in the fermentation tank is prone to leak, which affects the working environment. UTILITY MODEL CONTENT
[0005] The utility model discloses a fermentation device for fertilizer processing, which aims to solve the technical problem of uneven stirring of fertilizer processing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A fermentation device for fertilizer processing, comprising a base, the upper surface of the base is fixedly connected with two corresponding support plates, a fermentation cylinder is rotatably arranged between the two support plates, an internal stirring mechanism is arranged in the fermentation cylinder, and the stirring mechanism is used for rolling and stirring the fertilizer evenly;
[0008] By arranging the fermentation cylinder, the driving motor can drive the fermentation cylinder to rotate between the two support plates, thereby driving the fertilizer to roll inside the fermentation cylinder. At the same time, the stirring blades and crushing nails on the surface of the linkage pipe are used to crush and stir the fertilizer.
[0009] The stirring mechanism comprises a linkage pipe fixedly installed on the inner wall of the fermentation cylinder, the surface of the linkage pipe is fixedly connected with a plurality of stirring blades, and the surface of the linkage pipe is fixedly embedded with a plurality of heating nozzles; the surface of the supporting plate is fixedly installed with a driving motor for driving the fermentation cylinder to rotate; the surface of the supporting plate is fixedly provided with an air treatment box for circulating and heating the air in the fermentation cylinder.
[0010] By arranging a plurality of heating nozzles on the surface of the linkage pipe, hot air can be uniformly delivered to the inside of the fermentation cylinder by the heating nozzles during the rotation of the fermentation cylinder, and the fertilizer can be turned over by the stirring blades, so that the heating of the fertilizer particles is more uniform.
[0011] The inner top wall of the air treatment box is fixedly installed with an air pump, the input end of the linkage pipe is fixedly connected with a heat pipe, one end of the heat pipe away from the linkage pipe extends to the inside of the air treatment box and is fixedly connected with the output end of the air pump, and the inner wall of the air treatment box is fixedly provided with an electric heating net, a high-efficiency air filter screen and an activated carbon screen.
[0012] By arranging a high-efficiency air filter screen and an activated carbon screen in the air treatment box, the air generated in the fermentation cylinder can be purified and deodorized by the high-efficiency air filter screen and the activated carbon screen, so that the peculiar smell gas generated by fermentation is prevented from leaking to the external environment.
[0013] In a preferred scheme, the output shaft of the driving motor is fixedly connected with a driving gear, the right end of the fermentation cylinder is fixedly connected with a supporting pipe, the surface of the supporting pipe is rotatably connected with the surface of the supporting plate through a bearing, the surface of the supporting pipe is fixedly connected with a gear ring, and the driving gear is engaged with the gear ring.
[0014] In a preferred scheme, the right end of the fermentation cylinder is fixedly embedded with a circulating air inlet pipe, the circulating air inlet pipe is located in the inside of the supporting pipe, the right side of the fermentation cylinder is provided with a gas guide cavity, and a plurality of circulating air inlet holes are formed in the left side inner wall of the fermentation cylinder, the positions of the circulating air inlet holes correspond to the gas guide cavity, the air inlet end of the circulating air inlet pipe extends to the inside of the gas guide cavity, and one end of the circulating air inlet pipe away from the gas guide cavity extends to the inside of the air treatment box.
[0015] By arranging the air pump to deliver heated air to the fermentation cylinder, the temperature inside the fermentation cylinder is increased by the heated air, thereby improving the effect of fertilizer fermentation.
[0016] In a preferred scheme, the surface of the fermentation cylinder is provided with an elongated inlet and outlet hole, and the surface of the fermentation cylinder is fixedly installed with a cover through bolts, the position of the cover corresponds to the inlet and outlet hole, and the size of the cover matches the inlet and outlet hole.
[0017] In a preferred scheme, the surface of the stirring blade is fixedly connected with a plurality of crushing nails, and the plurality of stirring blades are uniformly distributed on the surface of the linkage pipe.
[0018] In a preferred scheme, the position of the electric heating net corresponds to the air inlet end of the air pump, the active carbon net and the high-efficiency air filter net are both located below the electric heating net, and the input end of the circulating air inlet pipe is located below the high-efficiency air filter net.
[0019] In a preferred scheme, the inner wall of the circulating air inlet hole is fixedly provided with a metal net, and the metal net is used for blocking the fertilizer.
[0020] By arranging the metal net on the inner wall of the circulating air inlet hole, the metal net can be used to filter the heated air, so that the fertilizer is prevented from entering the inside of the circulating air inlet hole.
[0021] As can be seen from the above, the fermentation device for fertilizer processing has the following technical effects.
[0022] Firstly, the fermentation cylinder is arranged, the fermentation cylinder can be driven to rotate between the two supporting plates by the driving motor, so that the fertilizer is turned over in the fermentation cylinder, the fertilizer is crushed and stirred by the plurality of stirring blades and the crushing nails on the surface of the linkage pipe, the fertilizer and the fermentation raw materials are uniformly mixed, the air pump can deliver the heated air to the fermentation cylinder, the temperature in the fermentation cylinder is increased by the heated air, and the fermentation effect of the fertilizer is improved.
[0023] Secondly, the plurality of heating nozzles are arranged on the surface of the linkage pipe, the heated air can be uniformly delivered to the inside of the fermentation cylinder by the heating nozzles during the rotation of the fermentation cylinder, the fertilizer particles are heated more uniformly by the turning over of the fertilizer by the stirring blades, and the heating effect is improved; the high-efficiency air filter net and the active carbon net are arranged in the air treatment box, the air in the inside of the fermentation cylinder is purified and deodorized by the high-efficiency air filter net and the active carbon net, and thus the peculiar smell gas generated by the fermentation is prevented from leaking to the external environment. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 Fig. 1 is a front view structural schematic diagram of the fermentation device for fertilizer processing.
[0025] Figure 2 Fig. 2 is an internal structure schematic diagram of the fermentation cylinder of the fermentation device for fertilizer processing.
[0026] Figure 3 Fig. 3 is a top view structural schematic diagram of the fermentation cylinder of the fermentation device for fertilizer processing.
[0027] Figure 4The utility model provides a kind of fermentation cylinder local orthographic structure schematic diagram of fermentation device for fertilizer processing.
[0028] Figure 5 The utility model provides a kind of air treatment box side section structure schematic diagram of fermentation device for fertilizer processing.
[0029] In the drawing: 1, support plate;2, fermentation cylinder;3, stirring mechanism;4, gear ring;5, circulating air inlet pipe;6, drive motor;7, air treatment box;9, drive gear;10, support pipe;
[0030] 201, air guide cavity;202, circulating air inlet hole;203, inlet and outlet hole;204, cover;205, metal net;
[0031] 301, linkage pipe;302, stirring piece;303, heating nozzle;304, heat pipe;305, crushing nail;
[0032] 701, air pump;702, electric heating net;703, high-efficiency air filter screen;704, activated carbon screen. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0034] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0035] Referring to Figure 1 A kind of fermentation device for fertilizer processing, including base, the upper surface of base is fixedly connected with two position corresponding support plate 1, fermentation cylinder 2 is rotatably arranged between two support plates 1, the inside of fermentation cylinder 2 is provided with stirring mechanism 3, and stirring mechanism 3 is used to roll and stir even for fertilizer.
[0036] Referring to Figure 2 In a preferred embodiment, the surface of fermentation cylinder 2 is provided with inlet and outlet hole 203 in the form of strip, and the surface of fermentation cylinder 2 is fixedly installed with cover 204 by bolt, the position of cover 204 corresponds to inlet and outlet hole 203, and the size of cover 204 matches inlet and outlet hole 203.
[0037] The stirring mechanism 3 comprises a linkage pipe 301 fixedly installed on the inner wall of the fermentation cylinder 2, the surface of the linkage pipe 301 is fixedly connected with a plurality of stirring blades 302, and the surface of the linkage pipe 301 is fixedly embedded with a plurality of heating nozzles 303, the surface of the stirring blade 302 is fixedly connected with a plurality of crushing nails 305, and the plurality of stirring blades 302 are uniformly distributed on the surface of the linkage pipe 301.
[0038] It is worth noting that by arranging a plurality of heating nozzles 303 on the surface of the linkage pipe 301, hot air can be uniformly delivered to the inside of the fermentation cylinder 2 during the rotation of the fermentation cylinder 2, and the stirring blades 302 can be used to turn the fertilizer, which can make the heating of the fertilizer particles more uniform and improve the heating effect.
[0039] The surface of the support plate 1 is fixedly installed with a driving motor 6 for driving the fermentation cylinder 2 to rotate, and the surface of the support plate 1 is fixedly provided with an air treatment box 7, which is used for circulating heating the air inside the fermentation cylinder 2.
[0040] The inner top wall of the air treatment box 7 is fixedly installed with an air pump 701, the input end of the linkage pipe 301 is fixedly connected with a heat conducting pipe 304, the end of the heat conducting pipe 304 away from the linkage pipe 301 extends to the inside of the air treatment box 7, and is fixedly connected with the output end of the air pump 701.
[0041] It is worth noting that by arranging the fermentation cylinder 2, the driving motor 6 can be used to drive the fermentation cylinder 2 to rotate between the two support plates 1, thereby driving the fertilizer to turn inside the fermentation cylinder 2, and the plurality of stirring blades 302 and the crushing nails 305 on the surface of the linkage pipe 301 are used to crush and stir the fertilizer, so that the fertilizer and the fermentation raw materials are uniformly mixed, and the air pump 701 can deliver heated air to the fermentation cylinder 2, and the heated air can be used to increase the temperature inside the fermentation cylinder 2, thereby improving the effect of fertilizer fermentation.
[0042] Reference Figure 4 In a preferred embodiment, the inner wall of the air treatment box 7 is fixedly provided with an electric heating net 702, an efficient air filter screen 703 and an activated carbon screen 704, the position of the electric heating net 702 corresponds to the air inlet end of the air pump 701, the activated carbon screen 704 and the efficient air filter screen 703 are located below the electric heating net 702, and the input end of the circulating air inlet pipe 5 is located below the efficient air filter screen 703.
[0043] It is worth mentioning that by arranging the high-efficiency air filter screen 703 and the activated carbon screen 704 inside the air treatment box 7, the air generated inside the fermentation cylinder 2 can be purified and deodorized by the high-efficiency air filter screen 703 and the activated carbon screen 704 after the air is transported to the air treatment box 7 by the circulating air inlet pipe 5, thereby avoiding the leakage of the odor gas generated by fermentation to the external environment.
[0044] With reference to Figure 3 In a preferred embodiment, the output shaft of the driving motor 6 is fixedly connected with a driving gear 9, the right end of the fermentation cylinder 2 is fixedly connected with a support pipe 10, the support pipe 10 is rotatably connected with the surface of the support plate 1 through a bearing, and the surface of the support pipe 10 is fixedly connected with a gear ring 4, and the driving gear 9 is engaged with the gear ring 4.
[0045] With reference to Figure 4 In a preferred embodiment, the right end of the fermentation cylinder 2 is fixedly embedded with a circulating air inlet pipe 5, the circulating air inlet pipe 5 is located inside the support pipe 10, the right side of the fermentation cylinder 2 is provided with an air guide cavity 201, and the inner wall of the left side of the fermentation cylinder 2 is provided with a plurality of circulating air inlet holes 202, the inner wall of the circulating air inlet hole 202 is fixedly provided with a metal screen 205, and the metal screen 205 is used to block the fertilizer.
[0046] The position of the circulating air inlet hole 202 corresponds to the air guide cavity 201, the air inlet end of the circulating air inlet pipe 5 extends to the inside of the air guide cavity 201, and the end of the circulating air inlet pipe 5 away from the air guide cavity 201 extends to the inside of the air treatment box 7.
[0047] Through the above technical scheme, the air inside the fermentation cylinder 2 can be sucked into the air guide cavity 201 through the circulating air inlet hole 202, then the air is input into the circulating air inlet pipe 5 through the air guide cavity 201, and then the air is retransported into the air treatment box 7 through the circulating air inlet pipe 5, realizing the circulation heating of the air inside the fermentation cylinder 2, which is conducive to improving the heating efficiency and reducing the leakage of fermentation air.
[0048] Working principle: in use, first, the fertilizer and fermentation raw materials are put into the fermentation cylinder 2 through the inlet and outlet hole 203, then the cover 204 is closed, the driving motor 6 is started to drive the driving gear 9 to rotate, thereby driving the gear ring 4 and the support pipe 10 to rotate, the support pipe 10 drives the fermentation cylinder 2 to rotate on the support plate 1, at the same time, the air inside the air treatment box 7 is heated by the electric heating net 702, and the heated air is transported into the linkage pipe 301 inside the fermentation cylinder 2 through the heat conducting pipe 304 by the air pump 701, then the linkage pipe 301 is heated by a plurality of heating nozzles 303 on the surface of the linkage pipe 301, at the same time, the fertilizer is stirred and crushed by the stirring blade 302 and the crushing nail 305, so that the fertilizer and fermentation raw materials are mixed more uniformly.
[0049] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto. The substitution can be a substitution of part of the structure, device, method step, or a complete technical solution. According to the technical solution of the present application and the inventive concept, equivalent substitution or change should be covered in the protection scope of the present application.
Claims
1. A fermentation device for processing of fertilizers, comprising a base, characterized in that, The upper surface of the base is fixedly connected with two position corresponding support plates (1), two support plates (1) are rotatably provided with fermentation cylinder (2), the inside of fermentation cylinder (2) is provided with stirring mechanism (3), and the stirring mechanism (3) is used for tumbling and stirring evenly for fertilizer. The stirring mechanism (3) includes a linkage pipe (301) fixedly installed on the inner wall of the fermentation cylinder (2), a plurality of stirring blades (302) are fixedly connected to the surface of the linkage pipe (301), and a plurality of heating nozzles (303) are fixedly embedded on the surface of the linkage pipe (301), the surface of the support plate (1) is fixedly installed with a driving motor (6) for driving the fermentation cylinder (2) to rotate, and the surface of the support plate (1) is fixedly provided with an air treatment box (7), which is used for circulating heating the air inside the fermentation cylinder (2). The inner top wall of the air treatment box (7) is fixedly installed with an air pump (701), the input end of the linkage pipe (301) is fixedly connected with a heat pipe (304), the end of the heat pipe (304) away from the linkage pipe (301) extends to the inside of the air treatment box (7), and is fixedly connected with the output end of the air pump (701), the inner wall of the air treatment box (7) is fixedly provided with an electric heating net (702), a high-efficiency air filter screen (703) and an activated carbon screen (704).
2. The fermentation device for fertilizer processing according to claim 1, characterized by The output shaft of the driving motor (6) is fixedly connected with a driving gear (9), the right end of the fermentation cylinder (2) is fixedly connected with a support pipe (10), the surface of the support pipe (10) is rotatably connected with the surface of the support plate (1) through a bearing, the surface of the support pipe (10) is fixedly connected with a gear ring (4), and the driving gear (9) is engaged with the gear ring (4).
3. The fermentation device for processing fertilizer according to claim 2, characterized by The right end of the fermentation cylinder (2) is fixedly embedded with a circulating air inlet pipe (5), the circulating air inlet pipe (5) is located in the inside of the support pipe (10), the right side of the fermentation cylinder (2) is provided with a gas guide cavity (201), and a plurality of circulating air inlet holes (202) are formed in the left side inner wall of the fermentation cylinder (2), the positions of the circulating air inlet holes (202) correspond to the gas guide cavity (201), the air inlet end of the circulating air inlet pipe (5) extends to the inside of the gas guide cavity (201), and the end of the circulating air inlet pipe (5) away from the gas guide cavity (201) extends to the inside of the air treatment box (7).
4. The fermentation device for fertilizer processing according to claim 1, characterized by The surface of the fermentation cylinder (2) is provided with an in-out hole (203) in the shape of a long strip, and the surface of the fermentation cylinder (2) is fixedly installed with a cover (204) through bolts, the position of the cover (204) corresponds to the in-out hole (203), and the size of the cover (204) matches the in-out hole (203).
5. The fermentation apparatus for processing a fertilizer according to claim 1, characterized by The surface of the stirring blade (302) is fixedly connected with a plurality of crushing nails (305), and a plurality of stirring blades (302) are uniformly distributed on the surface of the linkage pipe (301).
6. The fermentation device for processing fertilizer according to claim 3, characterized by The position of the electric heating net (702) corresponds to the air inlet end of the air pump (701), the activated carbon net (704) and the high-efficiency air filter net (703) are both located below the electric heating net (702), and the input end of the circulating air inlet pipe (5) is located below the high-efficiency air filter net (703).
7. The fermentation device for processing fertilizer according to claim 3, characterized by The inner wall of the circulating air inlet hole (202) is fixedly provided with a metal net (205), and the metal net (205) is used for blocking the fertilizer.
Citation Information
Patent Citations
Fermentation device for fertilizer processing
CN221275670U