Magnetron sputtering coating machine based on automobile parts

Abstract

The utility model discloses a magnetron sputtering coating machine based on an automobile part, and relates to the technical field of coating machines, the magnetron sputtering coating machine based on the automobile part comprises a sputtering coating machine body, and further comprises a moving assembly arranged on one side of the front surface of the sputtering coating machine body and used for lifting and moving the automobile part to be processed, the moving plate is arranged on one side of the moving assembly and used for placing and transferring the to-be-machined automobile parts. According to the sputter coating machine, the moving assembly lifts an automobile part to be machined to a designated position, then the constant-speed motor drives the fluted disc to rotate, the moving plate extends into the sputter coating machine body through the rack, then the lead screw transmission mechanism drives the push plate to move, the part is pushed into the sputter coating machine body, and subsequent coating is facilitated; and the moving assembly and the driving mechanism are matched to realize automatic feeding, so that an operator is prevented from touching parts to adsorb dirt, the coating quality is improved, the application range of the device is expanded, and popularization is facilitated.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coating machine, concretely to a magnetron sputtering coating machine based on automobile parts. BACKGROUND

[0002] In the development of modern automobile industry, the performance and quality of automobile parts are required to be higher, the surface performance has a great influence on quality, appearance and durability, the magnetron sputtering coating technology is concerned in the field of automobile parts manufacturing, its principle is that ions hit the target, sputter atoms or molecules and deposit on the surface of the part to form a film, the film layer parameters can be accurately controlled, and the part is given excellent characteristics, the technology can improve the corrosion resistance of the part, delay corrosion, reduce replacement and maintenance cost, enhance wear resistance, improve surface hardness and reduce friction coefficient, and is beneficial to maintaining performance, improving operation efficiency and safety.

[0003] The disclosed "separation device for magnetron sputtering coating machine and magnetron sputtering coating machine" with publication number "CN213507173U" has solved the technical defects that the valve plate of the plug valve must be tightly closed and sealed, otherwise, if the vacuum degree is poor, the coating process will inevitably have defects, resulting in insufficient yield of the whole batch of workpieces.

[0004] However, there are still many defects in the actual use of the coating machine with similar structure, specifically, it is difficult to realize the pollution-free feeding operation of the automobile parts to be processed, the current operation mode requires the operator to wear a dustproof coat to feed the automobile parts, which not only greatly increases the work burden of the operator, but also cannot fundamentally avoid the pollution problem. In the operation process, the operator's hands inevitably contact the outside of the automobile parts to be processed, which will cause the outside of the automobile parts to absorb dirt, thereby negatively affecting the subsequent sputtering coating quality, resulting in reduced coating quality and affecting the performance and appearance of the automobile parts. Therefore, it is urgent to develop a magnetron sputtering coating machine based on automobile parts to solve these practical problems. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a magnetron sputtering coating machine based on automobile parts to solve the above problems.

[0006] To achieve the above purpose, the utility model realizes a magnetron sputtering coating machine based on automobile parts by the following technical scheme, which comprises a sputtering coating machine body, and further comprises:

[0007] The moving assembly is arranged on one side of the front face of the sputtering coating machine body, and is used for lifting and moving the automobile parts to be processed;

[0008] The moving plate is arranged on one side of the moving assembly and is used for placing and transferring the automobile parts to be processed;

[0009] The driving mechanism is arranged on one side of the moving plate and is used for pushing and transferring the automobile part to be processed.

[0010] The clamping mechanism is arranged on the top outer side of the moving plate and is used for clamping and fixing the automobile part to be processed.

[0011] The moving assembly comprises the mounting arm for mounting the driving mechanism and the moving plate.

[0012] Preferably, the moving assembly comprises a linear motor fixedly connected to the front side of the sputtering coating machine body, a moving seat movably mounted on one side of the linear motor, and one end of the mounting arm fixedly connected to one side of the moving seat.

[0013] Preferably, a first limiting groove is formed on the outer side of the moving plate, and two groups of second limiting grooves are formed on the top of the moving plate.

[0014] Preferably, the driving mechanism comprises a constant-speed motor arranged on one side of the moving plate, a supporting rod fixedly mounted on the output end of the constant-speed motor and extending into the moving plate, two groups of toothed discs sleeved and mounted on the outer side of the supporting rod, mounting grooves formed on the two sides of the bottom of the moving plate, racks fixedly mounted in the mounting grooves, the racks meshingly connected to one side of the toothed discs, and a lead screw transmission mechanism fixedly mounted in the moving plate and provided with a push plate extending out of the moving plate on one side.

[0015] Preferably, the clamping mechanism comprises a fixed plate, an air bag fixedly mounted on one side of the fixed plate, a one-way valve pipe fixedly mounted on one side of the back of the air bag and used for preventing backflow of air, and an electromagnetic valve pipe fixedly mounted on the other side of the back of the air bag and used for discharging air in the air bag.

[0016] Preferably, a hinge is fixedly mounted on the front side of the sputtering coating machine body, a box door is movably mounted on one side of the hinge, two groups of moving wheels are fixedly mounted on the two sides of the bottom of the sputtering coating machine body, and an inspection door is movably mounted on one side of the sputtering coating machine body.

[0017] The utility model provides a kind of magnetron sputtering coating machine based on automobile part.Compared with prior art, it has the following beneficial effects:

[0018] 1、 through the moving assembly can be processed automobile parts to the designated position, then through the uniform motor power operation drive gear rotation, rotating gear can be through the meshing connection rack drive moving plate extension to sputtering coating machine body inside, then through the screw drive mechanism power operation drive push plate to move horizontally, so that the automobile parts to be processed to sputtering coating machine body inside, so as to facilitate the subsequent sputtering coating of automobile parts work, through the moving assembly and drive mechanism is used to realize the function of automatic feeding of automobile parts to be processed, avoid the operator hand contact the outside of automobile parts to be processed, resulting in the outside of automobile parts adsorbed dirty, improve the quality of subsequent sputtering coating of automobile parts, expand the scope of application of the device, facilitate the device for popularization and use.

[0019] 2、 through the one-way valve pipe and the outside air pump can be connected to the air inside the air bag, so that the air bag volume expansion, so as to clamp the top of the moving plate to be loaded automobile parts, avoid the automobile parts to be loaded by the outside impact caused by falling, again through the solenoid valve pipe power on can make the air inside the air bag discharge, so as to remove the automobile parts to be loaded fixed position, realize the function of safety protection of automobile parts to be loaded, avoid the automobile parts to be loaded by the outside influence caused by falling, ensure the use of device processing automobile parts complete effect. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 the overall structure of the present application is shown in the figure;

[0021] Figure 2 the moving plate installation position of the present application is shown in the figure;

[0022] Figure 3 the drive mechanism of the present application is shown in the figure;

[0023] Figure 4 the clamping mechanism of the present application is shown in the figure.

[0024] In the figure: 1, sputtering coating machine body;101, box door;102, moving wheel;2, moving assembly;201, linear motor;202, moving seat;203, installation arm;3, moving plate;301, first limit slot;302, second limit slot;4, drive mechanism;401, uniform motor;402, gear;403, rack;404, screw drive mechanism;405, push plate;5, clamping mechanism;501, fixed plate;502, air bag;503, one-way valve pipe;504, solenoid valve pipe;6, maintenance door. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0026] Please refer to Figures 1-4 The utility model provides two technical schemes:

[0027] The first embodiment is a magnetron sputtering coating machine based on automobile parts, which comprises a sputtering coating machine body 1, and further comprises:

[0028] The moving assembly 2 is arranged on one side of the front of the sputtering coating machine body 1, and is used for lifting and moving the automobile parts to be processed;

[0029] The moving plate 3 is arranged on one side of the moving assembly 2, and is used for placing and transferring the automobile parts to be processed;

[0030] The driving mechanism 4 is arranged on one side of the moving plate 3, and is used for pushing and transferring the automobile parts to be processed;

[0031] The clamping mechanism 5 is arranged on the top outer side of the moving plate 3, and is used for clamping and fixing the automobile parts to be processed;

[0032] The moving assembly 2 comprises an installation arm 203 for installing the driving mechanism 4 and the moving plate 3, and the moving assembly 2 comprises a linear motor 201 fixedly connected to the front side of the sputtering coating machine body 1, the moving seat 202 is movably installed on one side of the linear motor 201, and one side of the moving seat 202 is fixedly connected to one end of the installation arm 203;

[0033] The moving plate 3 is provided with a first limiting groove 301 on the outer side, and the moving plate 3 is provided with two groups of second limiting grooves 302 on the top, the driving mechanism 4 comprises a constant speed motor 401 arranged on one side of the moving plate 3, the constant speed motor 401 is fixedly installed on the output end and extends into the inside of the moving plate 3, two groups of toothed discs 402 are sleeved and installed on the outer side of the supporting rod, the installation grooves are arranged on the two sides of the bottom of the moving plate 3, and the racks 403 are fixedly installed in the installation grooves, one side of the rack 403 is meshed and connected with the toothed disc 402, the lead screw transmission mechanism 404 is fixedly installed in the inside of the moving plate 3, and the push plate 405 extending out of the inside of the moving plate 3 is arranged on one side of the lead screw transmission mechanism 404;

[0034] The hinge is fixedly installed on the front side of the sputtering coating machine body 1, the box door 101 is movably installed on one side of the hinge, the two groups of moving wheels 102 are fixedly installed on the two sides of the bottom of the sputtering coating machine body 1, and the maintenance door 6 is movably installed on one side of the sputtering coating machine body 1.

[0035] The automobile parts to be processed can be placed into the sputtering coating machine body 1 by opening the box door 101. The device can be moved for short distance by moving the wheels 102. The maintenance door 6 can facilitate the maintenance work of the sputtering coating machine body 1 by the operator;

[0036] The moving seat 202 is driven to move vertically by the linear motor 201. The moving seat 202 driven to move vertically can drive the mounting arm 203 to move synchronously. The mounting arm 203 driven to move synchronously can drive the moving plate 3 to move to the specified position, so as to facilitate the lifting of the automobile parts to be processed;

[0037] The automobile parts to be processed can be lifted to the specified position by the moving assembly 2. Then, the gear disc 402 is driven to rotate by the uniform motor 401. The rotating gear disc 402 can drive the moving plate 3 to extend into the sputtering coating machine body 1 through the meshing connection of the rack 403;

[0038] The screw rod transmission mechanism 404 includes a driver, a screw rod and a screw sleeve. The screw rod is driven to rotate by the driver. The rotating screw rod can drive the screw sleeve to move horizontally. The screw sleeve driven to move horizontally can drive the push plate 405 to move horizontally, so that the automobile parts to be processed are pushed into the sputtering coating machine body 1, thereby facilitating the subsequent sputtering coating work of the automobile parts. The moving assembly 2 and the driving mechanism 4 are used in cooperation to realize the function of automatically feeding the automobile parts to be processed, avoiding the contamination of the automobile parts outside;

[0039] The sputtering coating machine body 1 is a ZCL0506 type magnetron sputtering coating machine, which can be used for coating automobile parts. It is an advanced equipment specially designed for coating automobile parts. It integrates a highly precise and stable control system, which can accurately control various parameters in the coating process, such as sputtering power, gas flow, distance between target material and automobile parts, etc. The precise control of these parameters is crucial to ensure the coating quality, because different automobile parts have differences in material, shape and use requirements. The ZCL0506 magnetron sputtering coating machine can be flexibly adjusted according to the specific characteristics of automobile parts;

[0040] ZCL0506 magnetron sputtering coating machine is based on mature and efficient magnetron sputtering technology, which is internally provided with high-performance magnetron and high-quality target material. When the equipment is started, in the vacuum environment, by introducing specific working gas into the chamber, under the joint action of electric field and magnetic field, the gas is ionized to form plasma. The ions in the plasma collide with the target surface after acceleration, so that the target atoms or molecules are sputtered and deposited on the surface of the automobile parts with very high energy, thereby forming a uniform, dense and strong adhesion film. This film not only can significantly improve the corrosion resistance and wear resistance of automobile parts, but also can achieve diversified appearance effects according to different target materials, such as obtaining different colors, gloss and texture of the coating, meeting the needs of automobile appearance design and functionality. The first limiting groove 301 and the second limiting groove 302 can conveniently limit the movement of the moving plate 3, avoid the movement of the moving plate 3 from deviating from the position, and ensure the stable movement of the moving plate 3.

[0041] The second embodiment is mainly different from the first embodiment in that the clamping mechanism 5 includes a fixed plate 501, one side of the fixed plate 501 is fixedly installed with an air bag 502, one side of the back of the air bag 502 is fixedly installed with a one-way valve pipe 503 for preventing air backflow, and the other side of the back of the air bag 502 is fixedly installed with an electromagnetic valve pipe 504 for discharging air in the air bag 502.

[0042] After the one-way valve pipe 503 is connected with the external air pump, air can be delivered to the inside of the air bag 502, so that the air bag 502 expands in volume, thereby clamping and fixing the automobile parts on the top of the moving plate 3 to be loaded, avoiding the automobile parts to be loaded from falling due to external impact. The air in the air bag 502 can be discharged by energizing and opening the electromagnetic valve pipe 504, thereby releasing the fixed position of the automobile parts to be loaded, and achieving the function of safely protecting the automobile parts to be loaded.

[0043] Meanwhile, the contents not described in detail in the specification all belong to the existing technology known to those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used.

[0044] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0045] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetron sputter coater based on automotive parts, comprising a sputter coater body (1), characterized in that, Also includes: The moving assembly (2) is arranged on the front side of the sputtering coating machine body (1), which is used for lifting and moving the automobile parts to be processed; The moving plate (3) is arranged on one side of the moving assembly (2), which is used for placing and transferring the automobile parts to be processed; The driving mechanism (4) is arranged on one side of the moving plate (3), which is used for pushing and transferring the automobile parts to be processed; The clamping mechanism (5) is arranged on the top outside of the moving plate (3), which is used for clamping and fixing the automobile parts to be processed. The moving assembly (2) includes an installation arm (203) for installing the driving mechanism (4) and the moving plate (3).

2. The magnetron sputter coater based on automobile parts according to claim 1, characterized in that: The moving assembly (2) includes a linear motor (201) fixedly connected to the front side of the sputtering coating machine body (1), a moving seat (202) movably mounted on one side of the linear motor (201), and one end of the moving seat (202) fixedly connected with the installation arm (203).

3. The magnetron sputter coater based on automobile parts according to claim 1, characterized in that: The moving plate (3) is provided with a first limiting groove (301) on the outside, and two groups of second limiting grooves (302) are arranged on the top.

4. The magnetron sputter coater based on automobile parts according to claim 1, characterized in that: The driving mechanism (4) includes a constant speed motor (401) arranged on one side of the moving plate (3), a supporting rod fixedly installed on the output end of the constant speed motor (401) and extending into the inside of the moving plate (3), two groups of toothed discs (402) sleeved and installed on the outside of the supporting rod, installation grooves formed on the both sides of the bottom of the moving plate (3), a rack (403) fixedly installed in the installation grooves, the rack (403) meshingly connected with the toothed discs (402) on one side, and a lead screw transmission mechanism (404) fixedly installed in the inside of the moving plate (3) and provided with a push plate (405) extending out of the inside of the moving plate (3) on one side.

5. The magnetron sputter coater based on automobile parts according to claim 1, characterized in that: The clamping mechanism (5) includes a fixed plate (501), an air bag (502) fixedly installed on one side of the fixed plate (501), a one-way valve pipe (503) fixedly installed on one side of the back of the air bag (502) and used for preventing air backflow, and an electromagnetic valve pipe (504) fixedly installed on the other side of the back of the air bag (502) and used for discharging air in the air bag (502).

6. The magnetron sputter coater based on automobile parts according to claim 1, characterized in that: The front side of the sputtering coating machine body (1) is fixedly installed with a hinge, one side of the hinge is movably installed with a box door (101), two groups of moving wheels (102) are fixedly installed on the both sides of the bottom of the sputtering coating machine body (1), and a maintenance door (6) is movably installed on one side of the sputtering coating machine body (1).

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