Device for eliminating pickling pattern defect on surface of hot-rolled stainless steel
By combining descaling, rinsing, and scrubbing mechanisms, the problem of pickling pattern defects on hot-rolled stainless steel surfaces is solved, pickling efficiency and quality are improved, and the stainless steel surface is kept clean.
Patent Information
- Application Number
- CN202422710865.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the prior art, acid spots and pattern defects are prone to appear on the surface of hot-rolled stainless steel during pickling, and it is difficult to completely remove the adhering acid and oxide residue, which leads to aggravated surface corrosion.
A descaling mechanism is used to pre-treat the surface of stainless steel plates with oxide slag. Combined with a rinsing mechanism and a wiping mechanism, the water absorption of the felt is maintained by a squeezing mechanism, so as to quickly rinse and wipe away the acid and water stains remaining after pickling.
It improves pickling efficiency and quality, reduces pickling workload, ensures the cleanliness of stainless steel surfaces, and reduces the generation of acid spots and pattern defects.
Smart Images

Figure CN223592835U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to stainless steel surface quality control technical field, especially relates to a device that eliminates hot rolled stainless steel surface pickling pattern defect. BACKGROUND
[0002] There are rolling, pickling and other steps in the stainless steel plate production process, pickling is the process of carefully cleaning the oxidation slag generated on the surface of the annealed stainless steel; in the pickling process, the oxidation slag is removed by means of chemical reaction between the stainless steel plate and the acid solution, and then the pickled stainless steel plate is cleaned to complete the control of the surface quality of the stainless steel plate; in this process, incomplete cleaning will cause surface quality problems, including pattern, acid spot and other defects caused by residual acid immersion; the above defects are caused by residual acid cleaning, which is exposed to air and evaporates to increase the concentration of acid, thereby intensifying the corrosion of the stainless steel surface and causing acid spot and other defects.
[0003] After searching, the prior art with publication number CN18668216A discloses a device for eliminating pickling surface quality defects of stainless steel and titanium plate, which comprises a box body, a squeezing assembly and a cleaning spraying assembly, a cleaning cavity is arranged in the box body, and plate inlet and outlet windows are respectively arranged at both ends of the box body and communicate with the cleaning cavity, two groups of squeezing assemblies are arranged in the cleaning cavity along the conveying direction of the plate, and a cleaning spraying assembly is arranged between the two groups of squeezing assemblies; the surface of the stainless steel plate is washed by the cleaning spraying assembly, and then the stainless steel plate is squeezed by the squeezing assembly.
[0004] The above technical scheme is a conventional treatment application means for improving the surface quality of the stainless steel plate, and the squeezing assembly and the spraying assembly can only flush the residual acid on the stainless steel plate, but if the acid mud and other sticky impurities in the pickling tank adhere to the stainless steel plate, and the flushing mechanism cannot flush them away, the spraying assembly will intensify the adhesion of the impurities on the surface of the stainless steel plate after the squeezing assembly is squeezed, and the probability of surface defects will be increased.
[0005] Further, through retrieval, the prior art with publication number CN217911713U is a kind of automatic cleaning device for surface of stainless steel plate, including conveying frame, conveying frame includes bottom plate, bottom plate upper end both sides are fixedly connected with side plate, rotatingly connected with conveying roller between side plate, conveying frame upper end is fixedly connected with spray tank, and cleaning structure is arranged between conveying frame in spray tank;Spray structure is arranged in the upper end of the inside of spray tank and the lower end of the inside of conveying frame;The above is the method of first spraying, then cleaning and finally cotton cloth wiping to treat the surface of stainless steel plate, wherein cotton cloth wiping can simultaneously wipe off the cleaning water and sticky point-shaped acid mud remaining on the surface of stainless steel, but after a period of use, cotton cloth will reduce the adsorption of cleaning water due to absorbing enough water, and then cleaning liquid and residual acid in cleaning liquid will be left, forming acid immersion or acid spot. Practical new type content
[0006] The purpose of the present application is to overcome the shortcomings of the prior art and provide a device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel. The device reduces the working intensity of pickling by pretreating the oxidized slag before the stainless steel enters the pickling process, thereby improving the efficiency and quality of pickling. Further, the flushing mechanism and the scrubbing mechanism can quickly flush and remove the pickling liquid and flushing water from the surface of the stainless steel after pickling, and the squeezing mechanism can also maintain the water absorption of the felt cloth in the scrubbing mechanism to ensure that the flushing water can be scrubbed and absorbed at all times.
[0007] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is:
[0008] A device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel, comprising a descaling mechanism, a box body, a squeezing mechanism, a flushing mechanism and a scrubbing mechanism. The squeezing mechanism, the flushing mechanism and the scrubbing mechanism are arranged in the box body. The descaling mechanism is arranged at one end outside the box body. A partition is arranged in the box body to divide it into a pickling compartment and a cleaning compartment. The flushing mechanism and the scrubbing mechanism are arranged in the cleaning compartment. First, the descaling mechanism further removes the oxide skin from the surface of the stainless steel plate, then the stainless steel plate enters the pickling compartment of the box body for pickling, then the squeezing mechanism squeezes the acid liquid on the surface of the stainless steel plate, then the flushing mechanism flushes the residual acid liquid immersion on the surface, and finally the scrubbing mechanism wipes off the water spots on the surface of the stainless steel plate after flushing.
[0009] The descaling mechanism is provided with a pair of and mirror image on both sides of the stainless steel plate, including a rack, a control mechanism, a cleaning roller, a support, a loading box, a first fixed arm, a pushing mechanism; the control mechanism is provided on one side of the rack, the first fixed arm is provided on the other side of the rack, the loading box is provided above the first fixed arm, the support is provided between the control mechanism and the loading box, the cleaning roller is provided on the control mechanism, the loading box carries the cleaning roller, and the pushing mechanism is provided at the bottom of the loading box; one side of the rack in one group of descaling mechanisms is provided with a support plate, the support plate is provided with a blowing pipe for blowing the oxide slag accumulated on the surface layer of the stainless steel plate, and the blowing pipe is communicated with an external gas supply device.
[0010] The control mechanism includes a main shaft, a first motor, a limiting plate, and a support arm; the main shaft is rotatably connected to the rack, the first motor is fixed on the rack and connected to one end of the main shaft, the limiting plate is provided with a pair of and symmetrically arranged on both sides of the main shaft, the limiting plate is fixed on the rack, and the support arm is provided with a plurality of and evenly arranged on the main shaft; one end of the support arm is provided with a slot, the inlet end of the slot is provided with an inclined slot and a mounting slot; a push rod is arranged in the mounting slot and slidably connected to the support arm; the first direction changing roller is arranged between the racks for changing the direction of the stainless steel plate transmission; one end of the limiting plate is provided with a horn-shaped guide plate, and the main shaft is driven to rotate by the first motor.
[0011] The through shaft at both ends of the cleaning roller is provided with a rotatingly connected insertion arm, a limiting slot is arranged on the sleeve of one end of the insertion arm, an empty slot is arranged in the insertion arm, a slidingly connected insertion block and a fixedly arranged first spring are arranged in the empty slot, the first spring is fixedly connected to the inner wall of the insertion block and the insertion arm at both ends, and a flat sleeve is arranged on the sleeve of the end of the insertion arm; when the insertion arm is inserted into the support arm, the end of the insertion arm is inserted into the slot; at this time, the insertion block is pushed back into the empty slot through the inclined slot, and then the insertion block is pushed out again through the first spring at the mounting slot and is pushed out again to synchronously push out the push rod to fix and connect the insertion arm and the support arm; when the main shaft rotates, the support arm, the insertion arm and the cleaning roller rotate, the push rod on the support arm is gradually pushed under the control of the guide plate and the limiting plate, the insertion block is pushed out of the mounting slot; the connection and fixation between the support arm and the insertion arm are released, so that the two can be separated.
[0012] The support includes a support plate, an arc-shaped arm is arranged on the support plate, the arc-shaped arm is lower than the cleaning roller at the port, a first support arm is arranged at the bottom of the support plate, and the first support arm is fixedly connected to the rack.
[0013] The first fixed arm is provided with a pair of and fixedly connected support plates between the first fixed arms, the first fixed arm is fixedly connected to the rack, and a sliding arm is arranged on the first fixed arm.
[0014] The loading box comprises a first baffle, a second baffle, a storage space arranged between the first baffle and the second baffle for loading the cleaning roller, a second supporting arm arranged on one side of the first baffle and fixedly connected with a supporting plate for supporting, third limiting plates arranged at two ends of the second baffle, a third supporting arm arranged on one side of the second baffle and fixedly connected with a supporting plate for fixed supporting, and the cleaning roller is placed in the loading box, the flat mouth of the sleeve hoop on the end of the inserting arm is attached to the third limiting plate to make the inserting arm in a horizontal state, and then the falling of the inserting arm is limited by the limiting groove to make the sliding arm fit the purpose of limiting the direction and position of the inserting arm, and the smooth insertion between the inserting arm and the supporting arm is ensured.
[0015] The pushing mechanism comprises an oil cylinder, a pushing block, a first guide shaft, a second limiting plate, a pushing plate, and an arc-shaped arm, the second limiting plate and the oil cylinder are fixed at the bottom of the supporting plate, the first guide shaft and the oil cylinder top shaft are fixedly connected with the pushing block, the first guide shaft is slidingly connected with the second limiting plate for supporting, the pushing block is provided with an arc-shaped groove and a first limiting plate, the arc-shaped groove is provided with a second spring and an arc-shaped arm, the pushing plate is rotatably connected with the pushing block at two sides and is limited by the first limiting plate, the second spring pushes the arc-shaped arm to slide along the arc-shaped groove to push the pushing plate, the oil cylinder is powered by an externally arranged hydraulic oil station, and the existing technology is not described herein.
[0016] The box body is provided with a plurality of third direction-changing rollers for supporting the stainless steel plate to change the transmission direction, the box body is provided with a first water outlet and a second water outlet, the second water outlet is used for discharging waste pickling liquid, the first water outlet is used for discharging cleaning wastewater, and the box body is further provided with a through groove.
[0017] The squeezing mechanism comprises a second motor and a squeezing roller, the second motor is fixed on the box body and connected with the end shaft of the squeezing roller, the other end of the squeezing roller is provided with a gear and is meshed with each other, the second motor drives the squeezing roller to rotate to perform squeezing treatment on the stainless steel plate, which is the existing technology and is not described herein.
[0018] The flushing mechanism comprises a third motor, a water tank, a fixing base, an adjusting assembly, and a third fixing arm; the third fixing arm is fixedly connected to the inner wall of the box body; the third fixing arm is provided with the fixing base in the middle; the fixing base is provided with a spray head and a water pipe connected with each other; the water tank is provided with a water pump; the water tank is provided with a flow divider; the water pipe penetrates through a through groove to connect the flow divider to supply water; the adjusting assembly is symmetrically provided with a plurality of groups with the third fixing arm as the center; the adjusting assembly comprises a screw rod and a second guide shaft; the screw rod and the second guide shaft are rotatably connected to the inner wall of the box body; the adjusting assembly is provided with the fixing base; the fixing bases are staggered with each other; the fixing base of the adjusting assembly is threadedly connected to the screw rod and slidably connected to the second guide shaft; one end of the screw rod is provided with a sprocket; the sprockets are connected through a chain; the rotating directions of the screw rods of the adjusting assembly on one side of the third fixing arm are consistent; the rotating directions of the screw rods of the adjusting assembly on the other side of the third fixing arm are opposite to those of the adjusting assembly on one side of the third fixing arm; the moving directions of the fixing bases on the two sides of the third fixing arm are opposite; the third motor is fixed on the box body through a motor base; the third motor shaft end is provided with a sprocket and connected to the screw rod shaft end sprocket through a chain; the screw rod is controlled to rotate through the third motor; the fixing base on the screw rod and the spray head are driven to slide along the second guide shaft; the centralization and decentralization with the fixing base on the third fixing arm as the center are realized; and the flushing range is adjusted.
[0019] The scrubbing mechanism comprises a fourth motor, a chain, a chain plate, a squeezing mechanism, a transmission sprocket, and a mounting plate; the mounting plate is provided with two groups and is fixed on the inner walls of the two sides of the box body; each group is provided with a pair; the transmission sprocket is provided with a pin shaft; the transmission sprocket is provided with a pair and is rotatably connected to the mounting plate through the pin shaft; the pin shaft of one set of transmission sprockets is provided with a bevel gear; the chain connects the transmission sprockets; the chain plate is provided with two groups and is symmetrically fixed on the two sides of the chain; the chain plate is provided with felt cloth; the fourth motor is fixed on the outer wall of the box body through a motor base; the fourth motor shaft end is provided with a transmission shaft; the transmission shaft end is provided with a bevel gear and meshes with the pin shaft end bevel gear; the transmission sprocket and the chain are driven to rotate; the chain plate and the felt cloth are driven to rotate; and the surface of the stainless steel plate passing between the felt cloths is scrubbed.
[0020] The scrubbing mechanism is provided with two groups of squeezing mechanisms and is provided at the two ends of the chain; the squeezing mechanism comprises a fixing frame, a third guide shaft, a first compression roller, a third spring, a second compression roller, and a second fixing arm; the fixing frame is fixedly connected to the inner wall of the box body; the third guide shaft is slidably connected to the fixing frame at one end; the first compression roller is rotatably connected to the third guide shaft at both ends; the first compression roller is arranged inside the chain plate to squeeze the felt cloth; the second compression roller is arranged outside the chain plate to support the chain plate; the second compression roller is rotatably connected to the second fixing arm; the second fixing arm is fixedly connected to the mounting plate; the third guide shaft sleeve is connected to the third spring; the first compression roller is pushed by the third spring to cooperate with the second compression roller to squeeze and drain the felt cloth so as to scrub and clean the surface of the stainless steel.
[0021] The utility model discloses have the beneficial effect compared with prior art:
[0022] 1) The descaling mechanism enables the pretreatment of stainless steel with oxide slag before pickling, reducing the workload of pickling and indirectly improving the efficiency and quality of pickling. Furthermore, the rinsing and wiping mechanisms can quickly rinse and wipe away the residual pickling liquid on the surface of stainless steel after pickling. At the same time, the squeezing mechanism can maintain the dryness and absorbency of the felt in the wiping mechanism, ensuring that the rinsing water can be wiped and absorbed at any time.
[0023] 2) The scrubbing mechanism is equipped with a felt cloth. After the stainless steel plate is rinsed, the scrubbing mechanism is used to scrub the surface of the stainless steel plate. This not only removes the rinsing water but also removes the acid sludge that cannot be rinsed off. During the scrubbing process, the fourth motor drives the chain to rotate, which in turn drives the chain plate and the felt cloth to rotate and scrub on both sides of the stainless steel plate, keeping the scrubbing process in place at all times. Furthermore, the squeezing mechanism squeezes the felt cloth to remove water, keeping it dry and absorbent to improve the scrubbing effect. The third spring pushes the first pressure roller in conjunction with the second pressure roller to squeeze the felt cloth on the chain plate to remove water, thus maintaining its absorbency.
[0024] 3) This solution includes a descaling mechanism. A control mechanism controls a cleaning roller to clean oxide slag from the stainless steel surface in real time. The cleaning roller adheres to the stainless steel plate and is driven to rotate by the plate to perform the cleaning work. Furthermore, when the cleaning roller needs to be replaced, it can be automatically replaced via a push mechanism in conjunction with the control mechanism, bracket, and loading box, greatly improving replacement efficiency. The control mechanism controls the main shaft to rotate the cleaning roller to the bracket. During this process, the push rod on the support arm is gradually pushed under the control of the guide plate and limit plate, pushing the insert out of the mounting slot, thereby releasing the connection and fixation between the support arm and the insert arm, enabling rapid separation. As the cleaning roller rotates and passes through the arc-shaped arm on the bracket, it is initially supported and restricted by the arc-shaped arm after reaching the bracket. Then, as the main shaft continues to rotate, the cleaning roller slides along the arc-shaped arm. Simultaneously, as it descends, the insert arm of the cleaning roller continuously disengages from the support arm, achieving automatic disassembly. Attached Figure Description
[0025] Appendix Figure 1 This is a schematic diagram of the device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to this utility model.
[0026] Appendix Figure 2 This is a schematic diagram of the control mechanism. Figure 1 ;
[0027] Appendix Figure 3 This is a schematic diagram of the control mechanism. Figure 2 ;
[0028] Figure 2 is a structural schematic of the pushing mechanism Figure 4 Figure 1 Figure 3 is a structural schematic of the pushing mechanism
[0029] Figure 4 is a structural schematic of the pushing mechanism Figure 5 Figure 2 Figure 5 is a structural schematic of the pushing mechanism
[0030] Figure 6 is a structural schematic of the pushing mechanism Figure 6 Figure 3 Figure 7 is a structural schematic of the pushing mechanism
[0031] Figure 8 is a structural schematic of the pushing mechanism Figure 7 Figure 9 is a structural schematic of the pushing mechanism
[0032] Figure 8 Figure 10 is a structural schematic of the pushing mechanism
[0033] Figure 11 is a structural schematic of the pushing mechanism Figure 9 Figure 1 Figure 12 is a structural schematic of the pushing mechanism
[0034] Figure 13 is a structural schematic of the pushing mechanism Figure 10 Figure 2 Figure 14 is a structural schematic of the pushing mechanism
[0035] Figure 15 is a structural schematic of the pushing mechanism Figure 11 Figure 16 is a structural schematic of the pushing mechanism
[0036] Figure 12 Figure 17 is a structural schematic of the pushing mechanism
[0037] Figure 18 is a structural schematic of the pushing mechanism Figure 13 Figure 19 is a structural schematic of the pushing mechanism
[0038] Figure 14 Figure 20 is a structural schematic of the pushing mechanism Figure 1 Figure 21 is a structural schematic of the pushing mechanism
[0039] Figure 15 Figure 22 is a structural schematic of the pushing mechanism Figure 2 Figure 23 is a structural schematic of the pushing mechanism
[0040] Figure 16 Figure 24 is a structural schematic of the pushing mechanism
[0041] Figure 25 is a structural schematic of the pushing mechanism Figure 17 Figure 26 is a structural schematic of the pushing mechanism
[0042] Figure 18 Figure 27 is a structural schematic of the pushing mechanism
[0043] In the figure: 1, descaling mechanism; 11, rack; 111, blowpipe; 112, support plate; 113, first direction-changing roller; 12, control mechanism; 121, main shaft; 122, support arm; 1221, inclined chute; 1222, insertion slot; 1223, mounting slot; 123, first motor; 124, limiting plate; 1241, guide plate; 125, push rod; 13, cleaning roller; 131, insertion arm; 1311, limiting slot; 1312, insertion block; 1313, empty slot; 1314, first spring; 1315, flat mouth; 14, support; 141, support plate; 142, arc-shaped arm; 143, first support arm; 15, loading box; 151, first baffle; 1511, second support arm; 152, second baffle; 1521, third limiting plate; 1522, third support arm; 16, first fixing arm; 161, sliding arm; 162, support plate; 17, push mechanism; 171, oil cylinder; 172, push block; 1721, arc-shaped slot; 1722, first limiting plate; 173, first guide shaft; 174, second limiting plate; 175, push plate; 176, arc-shaped arm; 177, second spring; 18, second direction-changing roller; 2, box body; 201, partition plate; 202, third direction-changing roller; 203, first water outlet; 204, second water outlet; 205, pickling bin; 206, cleaning bin; 207, through groove; 3, wringing mechanism; 31, second motor; 32, wringing roller; 4, flushing mechanism; 41, third motor; 42, water tank; 421, flow divider valve; 43, fixing seat; 431, spray head; 432, water pipe; 44, adjusting assembly; 441, lead screw; 442, second guide shaft; 45, third fixing arm; 5, scrubbing mechanism; 51, fourth motor; 511, transmission shaft; 52, chain; 53, chain plate; 531, felt cloth; 54, extrusion mechanism; 541, fixing frame; 542, third guide shaft; 543, first compression roller; 544, third spring; 545, second compression roller; 546, second fixing arm; 55, transmission sprocket; 551, pin shaft; 56, mounting plate; 6, stainless steel plate. DETAILED DESCRIPTION
[0044] For the convenience of persons skilled in the art to understand, the following will be combined with the accompanying drawings to further specifically describe the technical scheme of the present application. Figures 1-18 The technical scheme of the present application is further specifically described.
[0045] The utility model provides a device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel, which comprises a descaling mechanism 1, a box 2, a squeezing mechanism 3, a flushing mechanism 4 and a scrubbing mechanism 5. The squeezing mechanism 3, the flushing mechanism 4 and the scrubbing mechanism 5 are arranged in the box 2. The descaling mechanism 1 is arranged at one end of the box 2. A partition 201 is arranged in the box 2 to divide the box 2 into a pickling chamber 205 and a cleaning chamber 206. The flushing mechanism 4 and the scrubbing mechanism 5 are arranged in the cleaning chamber 206. First, the descaling mechanism 1 is used to further remove the oxide scale on the surface of a stainless steel plate 6. Then, the stainless steel plate 6 is subjected to pickling in the pickling chamber 205 of the box 2. Then, the squeezing mechanism 3 is used to squeeze the acid solution on the surface of the stainless steel plate 6. Then, the flushing mechanism 4 is used to flush the acid solution remaining on the surface of the stainless steel plate 6. Finally, the scrubbing mechanism 5 is used to remove the water stains on the surface of the stainless steel plate 6.
[0046] The descaling mechanism 1 is arranged on both sides of the stainless steel plate 6 and comprises a rack 11, a control mechanism 12, a cleaning roller 13, a support 14, a loading box 15, a first fixed arm 16 and a pushing mechanism 17. The control mechanism 12 is arranged on one side of the rack 11. The first fixed arm 16 is arranged on the other side of the rack 11. The loading box 15 is arranged above the first fixed arm 16. The support 14 is arranged between the control mechanism 12 and the loading box 15. The cleaning roller 13 is arranged on the control mechanism 12. The loading box 15 carries the cleaning roller 13. The pushing mechanism 17 is arranged at the bottom of the loading box 15. One side of the rack 11 in one set of the descaling mechanism 1 is provided with a support plate 112. A blowing pipe 111 is arranged on the support plate 112 to blow off the oxide slag accumulated on the surface of the stainless steel plate 6. The blowing pipe 111 is connected to an external gas supply device.
[0047] The control mechanism 12 comprises a main shaft 121, a first motor 123, a limiting plate 124 and a support arm 122. The main shaft 121 is rotatably connected to the rack 11. The first motor 123 is fixed to the rack 11 and connected to one end of the main shaft 121. A pair of limiting plates 124 are symmetrically arranged on both sides of the main shaft 121. The limiting plates 124 are fixed to the rack 11. A plurality of support arms 122 are evenly arranged on the main shaft 121. One end of the support arm 122 is provided with a slot 1222. The slot 1222 is provided with an inclined groove 1221 and a mounting groove 1223 at the inlet end. A push rod 125 is arranged in the mounting groove 1223 and slidably connected to the support arm 122. First deflection rollers 113 are arranged between the racks 11 to change the direction of the stainless steel plate 6. One end of the limiting plate 124 is provided with a horn-shaped guide plate 1241. The main shaft 121 is driven to rotate by the first motor 123.
[0048] The through shafts at both ends of the cleaning roller 13 are provided with rotatably connected insertion arms 131, a limiting groove 1311 is arranged on the sleeve of one end of the insertion arm 131, an empty groove 1313 is arranged in the insertion arm 131, a slidingly connected insertion block 1312 and a fixedly arranged first spring 1314 are arranged in the empty groove 1313, the first spring 1314 is fixedly connected with the insertion block 1312 and the inner wall of the insertion arm 131 at both ends, and a flat mouth 1315 is arranged on the sleeve of the end of the insertion arm 131; when the insertion arm 131 is inserted into the supporting arm 122, the end of the insertion arm 131 is inserted into the insertion groove 1222; at this time, the insertion block 1312 is pushed back into the empty groove 1313 through the inclined groove 1221, and then is pushed out again through the first spring 1314 at the installation groove 1223 and is pushed out to make the insertion arm 131 and the supporting arm 122 fixedly connected and synchronized with the push rod 125; when the main shaft 121 rotates, the supporting arm 122, the insertion arm 131 and the cleaning roller 13 rotate, the push rod 125 on the supporting arm 122 is gradually pushed under the control of the guide plate 1241 and the limiting plate 124, the insertion block 1312 is pushed out of the installation groove 1223; the connection and fixation between the supporting arm 122 and the insertion arm 131 are released, so that the two can be separated.
[0049] The support 14 comprises a supporting plate 141, the supporting plate 141 is provided with an arc-shaped arm 142, the arc-shaped arm 142 is lower than the cleaning roller 13 at the port, the bottom of the supporting plate 141 is provided with a first supporting arm 143, and the first supporting arm 143 is fixedly connected with the rack 11. Figure 18 As shown in the drawings, the rotation route of the insertion arm 131 and the supporting arm 122 is a circle with a radius R4, and the arc-shaped arm 142 is an arc-shaped supporting arm with gradually increasing radius, wherein R1>R2>R3>R4, so that the cleaning roller 13 will be subjected to downward rotating force and oblique supporting force of the arc-shaped arm 142 in the continuous rotation of the main shaft 121, and then the insertion arm 131 can be separated from the supporting arm in the rotating process, so that the cleaning roller 13 can be removed.
[0050] The first fixed arm 16 is provided with a pair of supporting plates 162 fixedly connected between the first fixed arms 16, the first fixed arm 16 is fixedly connected with the rack 11, and the first fixed arm 16 is provided with a sliding arm 161.
[0051] The loading box 15 comprises a first baffle 151 and a second baffle 152, a storage space is arranged between the first baffle 151 and the second baffle 152 for loading the cleaning roller 13, the first baffle 151 is provided with a second supporting arm 1511 on one side and is fixedly connected with the supporting plate 141 for supporting, the second baffle 152 is provided with a third limiting plate 1521 at two ends, and the second baffle 152 is provided with a third supporting arm 1522 on one side and is fixedly connected with the supporting plate 162 for fixed supporting; when the cleaning roller 13 is arranged in the loading box 15, the flat mouth 1315 on the end of the inserting arm 131 is attached to the third limiting plate 1521 to make the inserting arm 131 in a horizontal state, and then the falling of the inserting arm 131 is limited by the limiting groove 1311 to make the sliding arm 161 fit the inserting arm 131, so that the inserting arm 131 and the supporting arm 122 are smoothly inserted.
[0052] The pushing mechanism 17 comprises an oil cylinder 171, a pushing block 172, a first guide shaft 173, a second limiting plate 174, a pushing plate 175 and an arc-shaped arm 176; the second limiting plate 174 and the oil cylinder 171 are fixed at the bottom of the supporting plate 162, the first guide shaft 173 is fixedly connected with the pushing block 172 at the top shaft of the oil cylinder 171, the first guide shaft 173 is slidingly connected with the second limiting plate 174 for supporting, the pushing block 172 is provided with an arc-shaped groove 1721 and a first limiting plate 1722, the arc-shaped groove 1721 is provided with a second spring 177 and the arc-shaped arm 176, and the pushing plate 175 is rotatably connected with the pushing block 172 at two sides and is limited by the first limiting plate 1722; the second spring 177 pushes the arc-shaped arm 176 to slide along the arc-shaped groove 1721 to push the pushing plate 175; the oil cylinder pushes the pushing block and the pushing plate to push the cleaning roller to move and insert the supporting arm; the oil cylinder 171 is powered by an externally arranged hydraulic oil station, which is not described herein as prior art.
[0053] The box body 2 is provided with a plurality of third direction-changing rollers 202 for supporting the stainless steel plate 6 to change the transmission direction, the box body 2 is provided with a first water outlet 203 and a second water outlet 204, the second water outlet 204 is used for discharging waste pickling liquid, and the first water outlet 203 is used for discharging cleaning wastewater; the box body 2 is further provided with a through groove 207.
[0054] The squeezing mechanism 3 comprises a second motor 31 and a squeezing roller 32, the second motor 31 is fixed on the box body 2 and is connected with the end through shaft of the squeezing roller 32, the other end of the squeezing roller 32 is provided with a gear and is meshed with each other, the second motor 31 drives the squeezing roller 32 to rotate to perform squeezing treatment on the stainless steel plate 6, which is not described herein as prior art.
[0055] The flushing mechanism 4 comprises a third motor 41, a water tank 42, a fixing seat 43, an adjusting assembly 44, and a third fixing arm 45; the third fixing arm 45 is fixedly connected to the inner wall of the box body 2, the middle of the third fixing arm 45 is provided with the fixing seat 43, the fixing seat 43 is provided with a spray head 431 and a water pipe 432 connected with each other, the water tank 42 is provided with a water pump, the water tank 42 is provided with a shunt valve 421, the water pipe 432 passes through the through groove 207 to connect the shunt valve 421 to supply water; the adjusting assembly 44 is symmetrically provided with a plurality of groups with the third fixing arm 45 as the center, the adjusting assembly 44 comprises a lead screw 441 and a second guide shaft 442, the two ends of the lead screw 441 and the second guide shaft 442 are rotatably connected to the inner wall of the box body 2, and the adjusting assembly 44 is provided with the fixing seat 43; the fixing seats 43 are staggered between each other, the fixing seat 43 on the adjusting assembly 44 is threadedly connected to the lead screw 441 and slidably connected to the second guide shaft 442, one end of the lead screw 441 is provided with a sprocket, the sprockets are connected through a chain, the rotating directions of the lead screws 441 in the adjusting assembly 44 on one side of the third fixing arm 45 are consistent, the rotating directions of the lead screws 441 in the adjusting assembly 44 on the other side of the third fixing arm 45 are opposite to those in the adjusting assembly 44 on the one side, and then the moving directions of the fixing seats 43 on the two sides of the third fixing arm 45 are opposite; the third motor 41 is fixed on the box body 2 through a motor base, the third motor 41 is provided with a sprocket at the shaft end and connected to the sprocket at the shaft end of the lead screw 441 through a chain; the third motor 41 controls the rotation of the lead screw 441, and then drives the fixing seat 43 on the lead screw 441 and the spray head 431 to slide along the second guide shaft 442, so that the gathering and dispersion with the fixing seat 43 on the third fixing arm 45 as the center are realized, and the flushing range is adjusted.
[0056] The scrubbing mechanism 5 comprises a fourth motor 51, a chain 52, a chain plate 53, a squeezing mechanism 54, a transmission sprocket 55, and a mounting plate 56; the mounting plate 56 is provided with two groups and is fixed on the inner walls on the two sides of the box body 2, and each group is provided with a pair; the transmission sprocket 55 is provided with a pin shaft 551, and the transmission sprocket 55 is provided with a pair and rotatably connected to the mounting plate 56 through the pin shaft 551; one set of the transmission sprocket 55 is provided with a bevel gear on the pin shaft 551; the chain 52 connects the transmission sprocket 55, and the chain plate 53 is provided with two groups and is fixed on the two sides of the chain 52; the chain plate 53 is provided with a felt cloth 531; the fourth motor 51 is fixed on the outer wall of the box body 2 through a motor base, the fourth motor 51 is provided with a transmission shaft 511 at the shaft end, the transmission shaft 511 is provided with a bevel gear at the end and engages with the bevel gear at the end of the pin shaft 551, drives the transmission sprocket 55 and the chain 52 to rotate, and then drives the chain plate 53 and the felt cloth 531 to rotate to scrub the surface of the stainless steel plate 6 passing between the felt cloths 531.
[0057] The scrubbing mechanism 5 is provided with two groups of extrusion mechanisms 54 and is respectively arranged at both ends of the chain 52. The extrusion mechanism 54 comprises a fixed frame 541, a third guide shaft 542, a first pressing roller 543, a third spring 544, a second pressing roller 545 and a second fixed arm 546. The fixed frame 541 is fixedly connected to the inner wall of the box body 2. One end of the third guide shaft 542 is slidingly connected to the fixed frame 541. The two ends of the first pressing roller 543 are rotatably connected to the end portions of the third guide shaft 542. The first pressing roller 543 is arranged inside the chain plate 53 to extrude the felt cloth 531. The second pressing roller 545 is arranged outside the chain plate 53 to support the chain plate 53. The second pressing roller 545 is rotatably connected to the second fixed arm 546. The second fixed arm 546 is fixedly connected to the mounting plate 56. The third guide shaft 542 is sleeved with the third spring 544. The first pressing roller 543 is pushed by the third spring 544 to extrude the felt cloth 531 together with the second pressing roller 545 so as to facilitate the scrubbing and cleaning of the surface of the stainless steel.
[0058] A method for using a device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel, specifically as follows:
[0059] 1) Oxidized slag removal: First, the stainless steel plate 6 is turned at the descaling mechanism 1 so that both sides can be cleaned by the cleaning roller 13 on the descaling mechanism 1. During the cleaning process, the first motor 123 drives the main shaft 121 to rotate, thereby driving the branch arm 122, the insertion arm 131 and the cleaning roller 13 to rotate, so that the cleaning roller 13 stops and contacts the surface layer of the stainless steel plate 6 for cleaning;
[0060] 2) Cleaning roller replacement: When the cleaning roller 13 is attached with more oxidized slag, the main shaft 121 rotates to replace the cleaning roller 13. The main shaft 121 drives the cleaning roller 13 to rotate, thereby driving the cleaning roller 13 to the bracket 14. In this process, the push rod 125 on the branch arm 122 is gradually pushed under the control of the guide plate 1241 and the limiting plate 124, pushing the insertion block 1312 out of the installation slot 1223, thereby releasing the connection and fixation between the branch arm 122 and the insertion arm 131, so that they have the condition of separation. When passing through the arc-shaped arm 142 on the bracket 14, the cleaning roller 13 slides along the arc-shaped arm 142 to make the insertion arm 131 separate from the branch arm 122, thereby completing the disassembly of the cleaning roller 13. Then, continue to rotate the main shaft 121 to align the branch arm 122 with the first fixed arm 16 to prepare for the insertion of the insertion arm 131 into the branch arm 122.
[0061] 3) cleaning roller installation: the cleaning roller 13 in the box 15 is lowered by gravity and supported by the first fixed arm 16, the insertion arm 131 is kept horizontal by the cooperation of the third limiting plate 1521 and the flat mouth 1315, then the limiting groove 1311 is accurately fitted with the sliding arm 161, thereby ensuring that the insertion arm 131 and the supporting arm 122 can be smoothly inserted and connected; when the insertion arm 131 is inserted into the supporting arm 122, the end of the insertion arm 131 is inserted into the insertion slot 1222; then the push block 172 is pushed by the push mechanism 17, the push plate 175 on the push block 172 pushes the cleaning roller 13 to move along the sliding arm 161 and insert the supporting arm 122, when the push block is reset, the push plate 175 rotates and presses the arc-shaped arm 176 into the arc-shaped slot 1721 under the block of the cleaning roller 13, after passing the cleaning roller 13, the arc-shaped arm 176 pushes the push plate 175 back to reset under the push of the second spring 177, and the pushing of the cleaning roller 13 is realized by reciprocating;
[0062] At this time, the insertion block 1312 is pushed back into the empty slot 1313 through the inclined slot 1221, then the first spring 1314 is pushed out again at the installation slot 1223 to push out the push rod 125 synchronously, so that the insertion arm 131 and the supporting arm 122 are fixed and connected;
[0063] 4) stainless steel plate pickling: the stainless steel plate 6 is transported into the pickling bin 205 and pickled by acid solution;
[0064] 5) squeezing mechanism squeezing treatment: after the stainless steel plate 6 is pickled, it is squeezed and cleaned by the squeezing roller 32 of the squeezing mechanism 3;
[0065] 6) stainless steel plate washing: the water tank 42 in the washing mechanism 4 supplies water to the water pipe 432 and the spray head 431 on the fixed seat 43, and washes the stainless steel surface to remove the residual liquid after pickling; during the washing process, the third motor 41 can drive the lead screw 441 in the adjusting assembly 44 to rotate to move the fixed seat 43 and the spray head 431, so as to realize the relative concentration and dispersion of the spray head 431 according to the width of the stainless steel plate 6, which is beneficial to improve the washing effect;
[0066] 7) the surface of the stainless steel plate is scrubbed: after the rinsing is completed, the surface of the stainless steel plate 6 is scrubbed by using the scrubbing mechanism 5, not only can the rinsing water be removed, but also the dirt adhered to the surface which cannot be rinsed away can be scrubbed away by the felt cloth 531; in the scrubbing process, the fourth motor 51 drives the chain 52 to rotate, and then drives the chain plate 53 and the felt cloth 531 to rotate and scrub on both sides of the stainless steel plate 6; further, the felt cloth 531 is squeezed by the squeezing mechanism 54 to remove the water in the felt cloth 531, so that the felt cloth 531 is kept dry to a certain extent, which is beneficial to improve the scrubbing effect; the third spring 544 pushes the first compression roller 543 to cooperate with the second compression roller 545 to squeeze the felt cloth 531 on the chain plate 53; after the above treatment is completed, the stainless steel plate 6 is transmitted out of the cabinet 2.
[0067] In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0068] As described above, the electronic or electrical components including but not limited to electric push rod, motor and the like are prior art components, which are obtained by private customization or purchase, and the electrical connection between the components is a conventional circuit connection or electrical connection in the prior art, which is not within the protection scope of the present application.
[0069] The above content is only an example and description of the structure of the present application, and those skilled in the art can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the present application or exceed the scope defined by the present claims, which shall be within the protection scope of the present application.
Claims
1. A device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel, comprising a descaling mechanism, a housing, a squeezing mechanism, a rinsing mechanism, and a scrubbing mechanism; wherein the squeezing mechanism, rinsing mechanism, and scrubbing mechanism are disposed within the housing; the descaling mechanism is disposed at one end of the housing; a partition is provided within the housing to divide it into a pickling chamber and a cleaning chamber; the rinsing mechanism and the scrubbing mechanism are disposed within the cleaning chamber; characterized in that... The scrubbing mechanism comprises a fourth motor, a chain, a chain plate, a squeezing mechanism, a transmission sprocket and a mounting plate, the mounting plate is provided with two groups and is fixed on the inner walls of the box body, each group of mounting plates is provided with a pair, the transmission sprocket is provided with a pin shaft, the transmission sprocket is provided with a pair and is rotatably connected to the mounting plate through the pin shaft, the pin shaft of one set of transmission sprocket is provided with a bevel gear, the chain is connected to the transmission sprocket, the chain plate is provided with two groups and is symmetrically fixed on the two sides of the chain, the chain plate is provided with felt, the fourth motor is fixed on the outer wall of the box body through a motor base, the fourth motor shaft end is provided with a transmission shaft, the transmission shaft end is provided with a bevel gear and is engaged with the pin shaft end bevel gear, the transmission sprocket and the chain are driven to rotate, so that the chain plate and the felt are driven to rotate to scrub the surface of the stainless steel plate passing between the felts; The scrubbing mechanism is provided with two groups of squeezing mechanisms and is provided at the two ends of the chain, the squeezing mechanism comprises a fixed frame, a third guide shaft, a first pressure roller, a third spring, a second pressure roller and a second fixed arm, the fixed frame is fixedly connected to the inner wall of the box body, one end of the third guide shaft is slidably connected to the fixed frame, the two ends of the first pressure roller are rotatably connected to the end of the third guide shaft, the first pressure roller is arranged inside the chain plate to squeeze the felt, the second pressure roller is arranged outside the chain plate to support the chain plate, the second pressure roller is rotatably connected to the second fixed arm, the second fixed arm is fixedly connected to the mounting plate, the third guide shaft sleeve is connected to the third spring, the first pressure roller is pushed by the third spring to cooperate with the second pressure roller to squeeze and drain the felt so as to scrub and clean the surface of the stainless steel; The scale removing mechanism is provided with a pair and is mirror image arranged on the two sides of the stainless steel plate, and comprises a rack, a control mechanism, a cleaning roller, a support, a loading box, a first fixed arm and a pushing mechanism, the control mechanism is arranged on one side of the rack, the first fixed arm is arranged on the other side of the rack, the loading box is arranged above the first fixed arm, the support is arranged between the control mechanism and the loading box, the cleaning roller is arranged on the control mechanism, the loading box carries the cleaning roller, and the pushing mechanism is arranged at the bottom of the loading box; one side of the rack of one group of scale removing mechanisms is provided with a support plate, the support plate is provided with a blowing pipe to blow off the oxide slag accumulated on the surface of the stainless steel plate, and the blowing pipe is connected to an external gas supply device; The control mechanism comprises a main shaft, a first motor, a limiting plate and a support arm, the main shaft is rotatably connected to the rack, the first motor is fixed on the rack and connected to one end of the main shaft, the limiting plate is provided with a pair and is symmetrically arranged on the two sides of the main shaft, the limiting plate is fixed on the rack, and the support arm is provided with a plurality of support arms and is uniformly arranged on the main shaft, one end of the support arm is provided with a slot, the inlet end of the slot is provided with an inclined groove and a mounting groove, a push rod is arranged in the mounting groove and is slidably connected to the support arm, first direction changing rollers are arranged between the racks for changing the direction of the stainless steel plate transmission, and the limiting plate is provided with a horn-shaped guide plate at one end.
2. The device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that The through shafts at both ends of the cleaning roller are provided with rotatably connected insertion arms, a limiting groove is arranged on the sleeve hoop at one end of the insertion arm, an empty groove is arranged in the insertion arm, an insertion block is slidably connected in the empty groove, and a first spring is fixedly arranged; the sleeve hoop at the end of the insertion arm is provided with a flat mouth; when the insertion arm is inserted into the support arm, the end of the insertion arm is inserted into the insertion slot; at this time, the insertion block is pushed back into the empty groove through the inclined slot, and then the insertion block is pushed out again through the first spring at the installation groove and is pushed out to synchronously push out the push rod to fix and connect the insertion arm and the support arm; when the main shaft rotates, the support arm, the insertion arm and the cleaning roller rotate, and the push rod on the support arm is gradually pushed under the control of the guide plate and the limiting plate to push the insertion block out of the installation groove; the connection and fixation between the support arm and the insertion arm are released to make the two separable.
3. The device for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that The support frame includes a support plate, an arc-shaped arm is arranged on the support plate, the arc-shaped arm is lower than the cleaning roller at the port, a first support arm is arranged at the bottom of the support plate, and the first support arm is fixedly connected to the rack; The first fixed arm is provided with a pair of first fixed arms, a support plate is fixedly connected between the first fixed arms, the first fixed arm is fixedly connected to the rack, and a sliding arm is arranged on the first fixed arm.
4. The apparatus for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that The loading box includes a first baffle and a second baffle, a storage space is arranged between the first baffle and the second baffle for loading the cleaning roller, a second support arm is arranged on one side of the first baffle and fixedly connected to a support plate for supporting, and third limiting plates are arranged at both ends of the second baffle; a third support arm is arranged on one side of the second baffle and fixedly connected to the support plate for fixed support; when the cleaning roller is placed in the loading box, the flat mouth on the sleeve hoop at the end of the insertion arm is attached to the third limiting plate to make the insertion arm horizontal, and then the insertion arm falls back to limit the insertion arm to insert and slide in the direction and position of the sliding arm to ensure the smooth insertion between the insertion arm and the support arm.
5. The apparatus for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that The pushing mechanism includes an oil cylinder, a push block, a first guide shaft, a second limiting plate, a push plate, and an arc-shaped arm; the second limiting plate and the oil cylinder are fixed at the bottom of the support plate, the first guide shaft and the oil cylinder top shaft are fixedly connected to the push block, the first guide shaft is slidably connected to the second limiting plate for support, the push block is provided with an arc-shaped groove and a first limiting plate, the arc-shaped groove is provided with a second spring and an arc-shaped arm, and the push plate is rotatably connected to the push block on both sides and limited by the first limiting plate; the second spring pushes the arc-shaped arm to slide along the arc-shaped groove to push the push plate.
6. The apparatus for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that A plurality of third direction-changing rollers are arranged in the box body for supporting the stainless steel plate to change the direction of transmission, a first water outlet and a second water outlet are arranged on the box body, the second water outlet is used for discharging waste pickling liquid, the first water outlet is used for discharging cleaning wastewater, and a through groove is further arranged on the box body. The squeezing mechanism includes a second motor and a squeezing roller, the second motor is fixed on the box body and connected to the end through shaft of the squeezing roller, the other end of the squeezing roller is provided with a gear and is meshed with each other, and the squeezing roller is driven to rotate by the second motor to perform squeezing treatment on the stainless steel plate.
7. The apparatus for eliminating pickling pattern defects on the surface of hot-rolled stainless steel according to claim 1, characterized in that The flushing mechanism comprises a third motor, a water tank, a fixed seat, an adjusting assembly, and a third fixed arm. The third fixed arm is fixedly connected to the inner wall of the box. The third fixed arm is provided with a fixed seat in the middle. The fixed seat is provided with a spray head and a water pipe connected thereto. The water tank is provided with a water pump. The water tank is provided with a flow divider. The water pipe passes through a through groove to connect the flow divider for water supply. The adjusting assembly is symmetrically provided with a plurality of groups with the third fixed arm as the center. The adjusting assembly comprises a lead screw and a second guide shaft. The lead screw and the second guide shaft are rotatably connected to the inner wall of the box. The adjusting assembly is provided with a fixed seat. The fixed seats are staggered between each other. The fixed seat on the adjusting assembly is threadedly connected to the lead screw and slidingly connected to the second guide shaft. One end of the lead screw is provided with a sprocket. The sprockets are connected by a chain. The rotating directions of the lead screws in the adjusting assembly on one side of the third fixed arm are consistent. Further, the rotating directions of the lead screws in the adjusting assembly on one side of the third fixed arm and the adjusting assembly on the other side are opposite. Thus, the moving directions of the fixed seats on both sides of the third fixed arm are opposite. The third motor is fixed on the box by a motor base. The third motor shaft end is provided with a sprocket and connected to the lead screw shaft end sprocket by a chain. The rotating of the lead screw is controlled by the third motor. Thus, the fixed seat and the spray head on the lead screw are slidingly driven along the second guide shaft. The gathering and dispersion with the fixed seat on the third fixed arm as the center are realized. Thus, the flushing range is adjusted.
Citation Information
Patent Citations
Stainless steel plate surface automatic cleaning device
CN217911713U