A carbon fiber precursor washing device
By installing elastic components at the spray nozzles to control the spray hood and adjust the spray range and intensity, the problem of unstable tension during the washing of carbon fiber precursor fibers was solved, achieving efficient washing results and low solvent residue.
Patent Information
- Application Number
- CN202423173831.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the current carbon fiber precursor washing process, it is difficult to control the amount and pressure of water sprayed from the spray nozzle, which leads to unstable tension of the carbon fiber precursor and problems such as fuzzing and fiber breakage.
A spray hood controlled by an elastic component is installed at the spray nozzle. By adjusting the position and angle of the spray hood, the spray range and intensity can be controlled, reducing excessive rinsing pressure caused by overlapping sprays and ensuring stable tension of the carbon fiber precursor.
It effectively reduces fuzzing and breakage of carbon fiber precursors during the washing process, improves the washing effect, and ensures that solvent residue is below 100ppm.
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Figure CN223592892U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of washing equipment, and particularly relates to a carbon fiber precursor washing equipment. BACKGROUND
[0002] The quality of carbon fiber is determined by the quality of its precursor, and during the preparation of the carbon fiber precursor, the coagulation liquid is coagulated into a coagulation filament through polymerization reaction and coagulation forming process. In order to ensure the prepared precursor to be pure and to avoid the occurrence of "fusion and merging" in the subsequent preparation process, which causes the filament breakage in the oxidation and carbonization process, the solvent needs to be replaced through washing.
[0003] During the washing process, the carbon fiber precursor is usually washed by continuous positioning spray washing, and the pressure and the water spraying amount directly affect the tension of the carbon fiber precursor, which is directly related to the occurrence of filament fluffing and breakage during the washing process. It is difficult to control the tension of the carbon fiber precursor during the washing process by using fixed spray nozzles. SUMMARY
[0004] The utility model discloses a carbon fiber precursor washing equipment, which can solve the above problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a kind of carbon fiber precursor washing equipment, including machine body and traction roller, fixed plate is installed on the machine body, water pipe rack is installed on the fixed plate, multiple spray joints are installed on the water pipe rack, multiple spray joints are connected with spray nozzle, sliding assembly is installed on the spray nozzle, spray cover is sleeved on the sliding assembly, and elastic component is installed between the spray cover and spray joint.
[0006] In one or more embodiments of the utility model, the sliding assembly includes a nozzle sleeve, the nozzle sleeve is threadedly connected with the spray nozzle, a plurality of first sliding grooves and second sliding grooves are formed in the nozzle sleeve, and the plurality of first sliding grooves and second sliding grooves are connected.
[0007] In one or more embodiments of the utility model, a plurality of clamping blocks are provided on the spray cover, the plurality of clamping blocks are fixedly connected with the spray cover, and the clamping blocks are matched with the first sliding grooves and the second sliding grooves.
[0008] In one or more embodiments of the utility model, the elastic component includes a connecting ring and a spring, the connecting ring is provided with a connecting pipe, one end of the connecting pipe is inserted into the inside of the nozzle sleeve, and the other end is threadedly connected with the spray joint.
[0009] In one or more embodiments of the utility model, the spring is a compression spring.
[0010] In one or more embodiments of the utility model, spring one end is fixedly connected on the connecting ring, the other end is fixedly connected with the connecting pipe.
[0011] In one or more embodiments of the utility model, the clamping groove is set up on the spray cover, and the clamping groove is matched with the connecting pipe.
[0012] In one or more embodiments of the utility model, the fixed plate is installed with the slide rail, the slide rail is installed with the sliding block, and the sliding block is matched with the slide rail.
[0013] In one or more embodiments of the utility model, the sliding block is fixedly connected with the water pipe support, and the water pipe support is provided with a plurality of water pipe interfaces.
[0014] In one or more embodiments of the utility model, the plurality of water pipe interfaces are installed with the flexible pipe, and the flexible pipe is the elastic flexible pipe.
[0015] Compared with the prior art, the utility model has the beneficial effects that the spray cover body controlled through the elastic assembly is additionally installed on the spray port, the spray range and spray intensity of the spray port are restrained by adjusting the spray cover body, the flushing pressure caused by the overlapping spray is reduced, the tension of the carbon fiber precursor in the washing process is adjusted by controlling the spray cover body on different spray positions in the washing process, and the occurrence of the carbon fiber precursor fuzzing and breaking is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the structure diagram of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model;
[0017] Figure 2 It is the washing assembly structure diagram of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model;
[0018] Figure 3 It is the explosion view of the washing assembly of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model;
[0019] Figure 4 It is the structure diagram of cover assembly of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model;
[0020] Figure 5 It is the first explosion view of cover assembly of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model;
[0021] Figure 6 It is the second explosion view of cover assembly of a kind of preparation carbon fiber precursor washing equipment in an embodiment of the utility model.
[0022] MAIN REFERENCE NUMERALS EXPLANATION:
[0023] 1-body, 101-fixed frame, 2-drawing roller, 3-filter plate, 4-fixed plate, 401-slideway, 402-slideway, 5-water pipe bracket, 501-water pipe interface, 502-hose, 503-spraying joint, 6-spraying cover, 601-spraying nozzle, 602-nozzle sleeve, 6021-first sliding groove, 6022-second sliding groove, 6023-clamping block, 603-connection ring, 6031-spring, 6032-connection pipe, 6033-clamping groove. DETAILED DESCRIPTION
[0024] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of protection of the present application is not limited by the specific embodiments.
[0025] The quality of carbon fiber is determined by the quality of its precursor, and the key to ensuring the quality of the precursor is the control of each process. In the washing process, the carbon fiber precursor needs to replace the solvent to ensure the purity of the prepared precursor and prevent the occurrence of "fusion" in the later preparation process, which can cause filament breakage during oxidation and carbonization, thereby preparing high-performance carbon fiber. In this process, the spraying nozzle washes the solidified yarn, and the continuous positioning spraying water washing method is adopted to ensure that the residual solvent after washing is ≤100ppm, and the number of positioning spraying water washing positions is 2-10. Excessive pressure or too much water spraying of single yarn during the washing process can cause fuzzing and filament breakage during the production of the precursor.
[0026] Reference Figures 1-2 As shown in the figure, a carbon fiber precursor washing equipment, comprising a body 1 and a drawing roller 2, the drawing roller 2 comprises an upper drawing roller and a lower drawing roller, the upper drawing roller and the lower drawing roller cooperate to draw the formed fiber tow into the inside of the washing equipment and draw it out of the body 1 after completing the washing, the inside of the body 1 is installed with a filter plate 3, the flushing liquid in the washing process passes through the filter plate 3 and is finally discharged out of the body 1 from below the filter plate 3, the filter plate 3 can filter the broken filaments and impurities of the carbon fiber precursor in the washing process, avoiding blockage.
[0027] Reference Figure 1 And Figure 6 As shown in the figure, a carbon fiber precursor washing equipment, comprising a body 1 and a drawing roller 2, the drawing roller 2 comprises an upper drawing roller and a lower drawing roller, the upper drawing roller and the lower drawing roller cooperate to draw the formed fiber tow into the inside of the washing equipment and draw it out of the body 1 after completing the washing, the inside of the body 1 is installed with a filter plate 3, the flushing liquid in the washing process passes through the filter plate 3 and is finally discharged out of the body 1 from below the filter plate 3, the filter plate 3 can filter the broken filaments and impurities of the carbon fiber precursor in the washing process, avoiding blockage.
[0028] ReferenceFigures 4-6 As shown, the spraying nozzle 601 is provided with a sliding assembly, and the spraying cover 6 is sleeved on the sliding assembly. The spraying cover 6 is internally provided with a horn shape. The position of the spraying cover 6 close to the spraying nozzle 601 is gradually tightened and narrowed, and the position of the spraying cover 6 away from the spraying nozzle 601 is gradually spread and widened. The sliding assembly is used for displacing the spraying cover 6 sleeved on the spraying nozzle 601. The spraying range and spraying pressure of the spraying nozzle 601 are controlled by the displacement of the spraying cover 6. The spraying cover 6 and the spraying joint 503 are provided with an elastic assembly. The elastic assembly is used in cooperation with the sliding assembly to limit and fix the spraying cover 6, so as to avoid the displacement of the spraying cover 6 under the water pressure.
[0029] The nozzle sleeve 602 is threadedly connected with the spraying nozzle 601. The nozzle sleeve 602 is sleeved on the spraying nozzle 601. The nozzle sleeve 602 is provided with a plurality of first sliding grooves 6021 and second sliding grooves 6022. The first sliding grooves 6021 and the second sliding grooves 6022 are used for displacing and limiting the spraying cover 6. The spraying cover 6 is provided with a pair of clamping blocks 6023. The clamping blocks 6023 are fixedly connected with the spraying cover 6. The length and width of the clamping blocks 6023 are matched with the width of the first sliding grooves 6021 and the second sliding grooves 6022. That is, the clamping blocks 6023 are matched with the first sliding grooves 6021 and the second sliding grooves 6022. The clamping blocks 6023 can slide along the first sliding grooves 6021 and the second sliding grooves 6022.
[0030] Reference Figures 4-6 As shown, one end of the first sliding groove 6021 transversely penetrates the nozzle sleeve 602. The first sliding groove 6021 includes a transverse groove and a plurality of longitudinal grooves. The clamping blocks 6023 on the spraying cover 6 can slide into the first sliding groove 6021 and sleeve the spraying cover 6 on the nozzle sleeve 602. The first sliding grooves 6021 and the second sliding grooves 6022 are connected in communication. The clamping blocks 6023 can be used to move the spraying cover 6 along the transverse first sliding groove 6021. In this process, the relative position of the spraying cover 6 and the nozzle of the spraying nozzle 601 is adjusted. The spraying range of the spraying nozzle 601 is restricted by adjusting the relative position of the spraying cover 6 and the spraying nozzle 601. After the spraying cover 6 reaches the appropriate position, the spraying cover 6 can be rotated to make the clamping blocks 6023 thereon slide along the longitudinal first sliding groove 6021, and finally make the clamping blocks 6023 reach the second sliding groove 6022 at the end of the longitudinal first sliding groove 6021. The clamping blocks 6023 on the spraying cover 6 are clamped to the second sliding groove 6022 in cooperation with the use of the elastic assembly, so as to limit and fix the spraying cover 6 after adjusting the spraying cover 6.
[0031] Reference Figures 4-6As shown, the elastic assembly is used to limit and fix the spray cover 6, and the elastic assembly comprises a connecting ring 603 and a spring 6031. The connecting ring 603 serves to fix the spring 6031, and the connecting ring 603 is fixedly connected with a connecting pipe 6032 inside. One end of the connecting pipe 6032 is inserted into the nozzle sleeve 602, and when the connecting pipe 6032 is inserted into the nozzle sleeve 602, the spring 6031 on the connecting ring 603 is wrapped outside the nozzle sleeve 602 and spirally wrapped therein. The other end of the connecting pipe 6032 is threadedly connected to the spray joint 503, that is, the connecting ring 603 is installed between the spray joint 503 and the nozzle sleeve 602. One end of the spring 6031 is fixedly connected to the connecting ring 603, and the other end is fixedly connected with the connecting pipe 6032. The spring 6031 is used to push the spray cover 6 and give it a force away from the spray nozzle 601. A clamping groove 6033 is formed on the spray cover 6, and the size of the clamping groove 6033 matches the size of the connecting pipe 6032, that is, the connecting pipe 6032 can be clamped on the clamping groove 6033 and exert a pushing force on the spray cover 6 under the action of the spring 6031. The spring 6031 is a compression spring, and when it is desired to move the spray cover 6 to the direction close to the spray nozzle 601, the spring 6031 is compressed, and when it is desired to move the spray cover 6 to the direction away from the spray nozzle 601, the spring 6031 is stretched.
[0032] Under the joint action of the sliding assembly and the elastic assembly, when it is necessary to adjust the position of the spray cover 6 relative to the spray nozzle 601, the spray cover 6 can be manually dragged or twisted to make the clamping block 6023 thereon move along the tracks of the first sliding groove 6021 and the second sliding groove 6022. After the spray cover 6 reaches the predetermined position, the spray cover 6 is twisted to make the clamping block 6023 thereon reach the position of the second sliding groove 6022 along the first sliding groove 6021, and then the hand is released. At this time, the spring 6031 exerts a pushing force thereon, and the clamping of the clamping block 6023 and the second sliding groove 6022 realizes the fixation and limitation of the spray cover 6.
[0033] Reference Figures 2-3 As shown, the fixed plate 4 is provided with a sliding rail 401, and the sliding rail 401 is provided with a sliding block 402. The sliding block 402 cooperates with the sliding rail 401, and the sliding block 402 can move along the track inside the sliding rail 401, and simultaneously drive the water pipe support 5 fixedly connected to the sliding block 402 to move up and down along the direction of the sliding rail 401. When the water pipe support 5 moves, the spray nozzle 601 installed on the water pipe support 5 also moves up and down, so as to change the vertical distance between the spray nozzle 601 and the carbon fiber precursor, and further control the spraying range and the force generated by the spraying on the carbon fiber precursor.
[0034] Reference Figures 2-3As shown, the water pipe rack 5 is provided with a plurality of water pipe interfaces 501, and a plurality of hoses 502 are installed on the water pipe interfaces 501, wherein the hoses 502 are elastic hoses, and the weight of the elastic hoses is light, so that the hoses 502 can conveniently follow the synchronous movement of the water pipe rack 5 when the water pipe rack 5 is displaced upward or downward. The slide rail 401 and the slide block 402 are used in the prior art, and a locking device for locking the position of the slide block 402 relative to the slide rail 401 is installed on one side of the slide block 402, and the locking device is sufficient to fix the water pipe rack 5 after the water pipe rack 5 is displaced to the corresponding position.
[0035] In specific use, the body 1 of the carbon fiber precursor water washing equipment pulls the carbon fiber precursor, and after the carbon fiber precursor is washed by the washing assembly in the body 1, the carbon fiber precursor is transferred to the body of the next process. When the carbon fiber precursor is washed, the vertical distance between the spray nozzle 601 and the carbon fiber precursor and the spray range of the spray nozzle 601 can be controlled by using the spray cover 6, and the influence of the spraying of the spray nozzle 601 on the tension of the carbon fiber precursor is comprehensively controlled. The water pipe rack 5 can be manually pulled to move along the direction of the slide rail 401, so as to change the vertical distance between the spray nozzle 601 and the carbon fiber precursor, and the position of the water pipe rack 5 is limited by using the locking device on the slide block 402. The position of the spray cover 6 relative to the spray nozzle 601 can be controlled and the spray cover 6 is limited by adjusting the sliding assembly and the elastic assembly installed on the spray nozzle 601, and the area of the spray nozzle 601 can be constrained by adjusting the position of the spray cover 6. The spray range and the overlapping area at different positions in the water washing process of the carbon fiber precursor can be controlled by synchronously adjusting the spray ranges of a plurality of spray nozzles 601 on the carbon fiber precursor water washing equipment. By adjusting the spray range, the spray height, the water temperature and the spray pressure and the like, the tension of the carbon fiber precursor in the water washing process can be controlled in multiple dimensions, so as to reduce the occurrence of fuzzing and breaking of the carbon fiber precursor in the water washing process.
[0036] Compared with the prior art, the beneficial effects of the utility model are that the spray cover body controlled by the elastic assembly is additionally installed on the spray port, the spray range and the spray intensity of the spray port are constrained by adjusting the spray cover body, the flushing pressure caused by the overlapping spraying is reduced, the tension of the carbon fiber precursor in the water washing process is adjusted by controlling the spray cover bodies at different spraying positions in the water washing process, and the occurrence of fuzzing and breaking of the carbon fiber precursor is reduced.
[0037] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0038] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single preferred embodiment, it being understood that this single preferred embodiment can exhibit not every aspect or feature of the present specification. The specification can also be described in terms of a generic statement that the disclosure can include one, some, or all of a list of features. It is further understood that the specification is to be considered as a whole and not with reference to a single feature or design element alone.
Claims
1. A washing device for preparing carbon fiber precursor, comprising a machine body and a traction roller, characterized in that, A fixing plate is installed on the machine body, a water pipe rack is installed on the fixing plate, a plurality of spray joints are installed on the water pipe rack, a spray nozzle is connected to the plurality of spray joints, a sliding component is installed on the spray nozzle, a spray cover is sleeved on the sliding component, and an elastic component is installed between the spray cover and the spray joint.
2. The equipment for preparing carbon fiber precursor washing according to claim 1, characterized in that, The sliding assembly includes a nozzle sleeve, which is threadedly connected to the spray nozzle. The nozzle sleeve has a plurality of first and second sliding grooves, which are connected to each other.
3. The carbon fiber precursor washing equipment according to claim 2, characterized in that, The spray hood is provided with a number of locking blocks, which are fixedly connected to the spray hood. The locking blocks cooperate with both the first slide groove and the second slide groove.
4. The equipment for preparing carbon fiber precursor washing according to claim 1, characterized in that, The elastic component includes a connecting ring and a spring. A connecting tube is provided on the connecting ring. One end of the connecting tube is inserted into the inside of the nozzle sleeve, and the other end is threaded to the spray connector.
5. The carbon fiber precursor washing equipment according to claim 4, characterized in that, The spring is a compression spring.
6. The carbon fiber precursor washing equipment according to claim 5, characterized in that, One end of the spring is fixedly connected to the connecting ring, and the other end is fixedly connected to the connecting tube.
7. The equipment for preparing carbon fiber precursor washing according to claim 6, characterized in that, The spray hood has a slot that engages with the connecting pipe.
8. The equipment for preparing carbon fiber precursor washing according to claim 1, characterized in that, A slide rail is mounted on the fixed plate, and a slider is mounted on the slide rail, the slider cooperating with the slide rail.
9. The washing equipment for preparing carbon fiber precursor according to claim 8, characterized in that, The slider is fixedly connected to the water pipe rack, and the water pipe rack is provided with multiple water pipe interfaces.
10. The carbon fiber precursor washing equipment according to claim 9, characterized in that, Multiple water pipe interfaces are fitted with flexible hoses.