Ultrasonic cloth cutting machine with waste guiding and discharging structure

Abstract

The utility model discloses an ultrasonic cloth cutting machine with a waste guiding and discharging structure. The ultrasonic cloth cutting machine solves the problems that a traditional cloth cutting machine is scattered in waste, limited in working space, long in arrangement time and the like. The ultrasonic cloth cutting machine comprises a cloth cutting table top, a waste guide hole, a material receiving guide piece and an air blowing pipe, waste cloth is blown into the guide hole through the air blowing pipe and discharged into a material receiving device in a centralized mode, orderly collection of waste is achieved, and scattering is avoided. A relatively closed guide cutting environment is formed by arranging the transparent cover and optical fiber correlation. The cutting stability is ensured by the sliding mechanism, the cutting precision is further ensured by the cloth positioning plate, and the safety is remarkably improved. Compared with the prior art, the utilization of the operation space is optimized, the waste treatment efficiency and the working safety are improved, the equipment structure is simplified, and the efficient, neat, accurate and safe use effects are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to clothing manufacturing equipment technical field especially is related to a take waste material guide discharge structure's ultrasonic cloth cutting machine. BACKGROUND

[0002] In the clothing manufacturing field, the ultrasonic cloth cutting machine is commonly used for cutting fabric material, and its working principle is to apply pressure through ultrasonic vibration blade, rapidly melt and cut off the cloth, and it is widely used in large-scale production scenes, and it is widely used because of high cutting precision and smooth and smooth fabric edge melt closing without burr. However, the traditional ultrasonic cloth cutting machine has many problems in the cutting process, which affects the overall production efficiency and the neatness of the working environment.

[0003] In the prior art, after cutting, the ultrasonic cloth cutting machine usually blows the waste cloth to one side of the cloth cutting table through the blowing device. Although this method can avoid the direct accumulation of waste in the cutting area, because the waste cannot be effectively collected, the waste cloth often falls on the table and the working space, which causes the following problems:

[0004] 1. The working environment is messy: the waste scattered on the table affects the work efficiency of the operator, and frequent cleaning increases the additional workload.

[0005] 2. Waste of working space: some equipment will set a baffle on the right side of the table to limit the spread of waste, which can control the spread of waste, but the baffle occupies valuable operating space and reduces operating flexibility.

[0006] 3. Reduced safety and efficiency: in the case of waste scattering or accumulation, the cutting process may cause the working area to be unstable, increasing the risk of operator error.

[0007] To solve the above problems, the industry usually adopts the methods of increasing the baffle, manual cleaning, or equipping with a suction device. However, these methods also have some shortcomings. For example, the baffle can reduce the spread of waste, but it significantly occupies the operating space; manual cleaning requires time and labor, reducing production efficiency; the suction device can collect waste, but it increases the complexity and cost of the equipment, and also increases the possibility of equipment failure.

[0008] Therefore, how to efficiently collect waste, maintain a clean working space and improve operating safety has become a technical problem to be solved by the utility model. Utility model content

[0009] The utility model solves the technical problem in the prior art, provides a kind of ultrasonic cloth cutting machine with waste material guiding discharge structure, to solve the problem of low waste material processing efficiency, limited operation space and insufficient safety in the above background art.

[0010] To solve the above technical problems, the technical solutions adopted by the utility model are as follows:

[0011] An ultrasonic cloth cutting machine with a waste material guiding discharge structure includes an ultrasonic cloth cutting machine body, which includes a cloth cutting table, a support seat, a transparent cover, a first air cylinder, a punch knife seat, a punch knife, an ultrasonic steel mold, a sliding mechanism, a waste material guiding hole, a material receiving guide and a gas blowing pipe.

[0012] The support seat is provided above the cloth cutting table and includes a support cavity, which includes a front end opening. A transparent cover is arranged at the front end opening of the support cavity to shield the front end opening. The transparent cover has a cloth cutting avoidance gap with the cloth cutting table.

[0013] The first air cylinder is fixedly arranged on the support seat, and the first air cylinder rod includes a first air cylinder rod. The first air cylinder rod of the first air cylinder is fixedly connected with the punch knife seat. The punch knife seat includes a bottom end, and the punch knife seat is fixedly provided with a punch knife with a blade facing downward.

[0014] The ultrasonic steel mold is arranged on the cloth cutting table corresponding to the position of the blade of the punch knife.

[0015] The side of the punch knife seat is connected with the support seat through the sliding mechanism in a sliding fit.

[0016] The waste material guiding hole is arranged on the cloth cutting table. The material receiving guide includes a material body inlet and a material body outlet. The material body inlet of the material receiving guide is communicated with the support cavity through the waste material guiding hole.

[0017] The gas blowing pipe is arranged on the support seat. The gas blowing pipe includes a gas blowing port. The gas blowing direction of the gas blowing port passes through the ultrasonic steel mold and is directed towards the waste material guiding hole.

[0018] As a further scheme of the utility model, the transparent cover is connected with the support seat in a clamping manner.

[0019] As a further scheme of the utility model, the sliding mechanism includes a trolley and a sliding rail matched with the trolley. The trolley is fixedly arranged on the punch knife seat, and the sliding rail is fixedly arranged on the support seat. The trolley is connected with the sliding rail in a sliding fit.

[0020] As a further scheme of the utility model, the number of the sliding mechanisms is two.

[0021] As a further scheme of the utility model, the number of the gas blowing pipes is two.

[0022] As a further scheme of the utility model, the two blowing pipes are respectively arranged on the left side and the right side of the support seat, and the blowing ports of the blowing pipes are located in the support cavity.

[0023] As a further scheme of the utility model, the cutting table is fixedly provided with a table support frame below, and the cutting table is supported and placed by the table support frame so that the upper surface of the cutting table is parallel to the horizontal line.

[0024] As a further scheme of the utility model, the material receiving guide is a material receiving pipe or a material receiving groove.

[0025] As a further scheme of the utility model, the ultrasonic cloth cutting machine with the waste material guiding and discharging structure further comprises a cloth positioning plate and a second cylinder, the cloth positioning plate is located in the support cavity and is used for blocking and limiting the maximum depth of the cloth inserted into the support cavity from the avoiding gap, the second cylinder is fixedly arranged on the cutting table and / or the table support frame, and a second cylinder rod of the second cylinder is fixedly connected with the cloth positioning plate.

[0026] As a further scheme of the utility model, the pushing direction of the second cylinder rod is parallel to the horizontal line.

[0027] Compared with the prior art, the utility model has the advantages of:

[0028] 1. Orderliness and high efficiency of waste material discharge: the waste material treatment mode in the traditional ultrasonic cloth cutting machine often causes the cloth to be scattered on the workbench, which affects the operation space and increases the subsequent arrangement time. The waste material guiding hole and the material receiving guide are designed in the application, so that the waste material is concentrated and collected. The waste cloth after cutting is blown into the guiding hole by the blowing pipe and is discharged into the collecting device, so that the waste material is completely avoided from being scattered, and the cleanliness of the working environment and the efficiency of the waste material treatment are greatly improved.

[0029] 2. Optimization of working space and enhancement of flexibility: in the prior art, a baffle is often arranged on the right side of the cutting table to prevent the waste material from scattering, but this occupies the operation space and reduces the working flexibility. The waste material guiding hole is designed in the application, which not only effectively solves the problem of waste material collection, but also avoids the waste of the space of the workbench, so that the operation space can be fully utilized, and the freedom of the operator and the use flexibility of the equipment are improved.

[0030] 3. Safety is improved, and the probability of sensing failure is avoided: the transparent cover is arranged at the front end of the cutting machine in the application, which can effectively shield the operation area, prevent foreign matters from entering or safety hazards caused by misoperation, and also can be provided with a sensing device, so that the fault of the sensing device does not cause the hidden danger of injury.

[0031] Additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the utility model. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a schematic diagram of the structure of this utility model.

[0034] Figure 2 for Figure 1 A schematic diagram of the structure from a forward-looking perspective.

[0035] Figure 3 This is a schematic diagram of the structure when the support base is partially concealed.

[0036] Figure 4 This is a schematic diagram showing the structure when the support base is partially hidden and the transparent cover is hidden.

[0037] The reference numerals and names in the figure are as follows:

[0038] The ultrasonic fabric cutter consists of: 1. main body; 2. cutting table; 3. support base; 4. transparent cover; 5. first cylinder; 6. punch holder; 7. punch; 8. ultrasonic steel mold; 9. waste guide hole; 10. receiving guide; 11. air pipe; 12. support cavity; 13. first cylinder rod; 14. air outlet; 15. fabric positioning plate; 16. second cylinder; 17. trolley; 18. slide rail; 19. table support frame; 20. slide rail support plate; 21. slide plate; 22. slide rail; 23. ultrasonic transducer; 24. positioning plate; and 25. bolts. Detailed Implementation

[0039] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0040] Please see Figure 1The utility model discloses an ultrasonic cloth cutting machine with waste material guiding and discharging structure, which comprises an ultrasonic cloth cutting machine body 1, the ultrasonic cloth cutting machine includes cloth cutting table top 2, support seat 3, transparent cover 4, first air cylinder 5, punch knife seat 6, punch knife 7, ultrasonic steel mould 8, sliding mechanism, waste material guiding hole 9, material receiving guide 10 and air blowing pipe 11, the support seat 3 is arranged above the cloth cutting table top 2, the support seat 3 includes support cavity 12, the support cavity 12 includes front end opening, the transparent cover 4 for shielding the front end opening is arranged at the front end opening of the support cavity 12, and the transparent cover 4 has cloth cutting avoiding gap with the cloth cutting table top 2.

[0041] The first air cylinder 5 is fixedly arranged on the support seat 3, the first air cylinder rod 13 includes the first air cylinder rod 13, the first air cylinder rod 13 of the first air cylinder 5 is fixedly connected with the punch knife seat 6, the punch knife seat 6 includes bottom end, the punch knife 7 with the blade downward is fixedly arranged on the bottom end of the punch knife seat 6, and the cloth cutting table top 2 is provided with the ultrasonic steel mould 8 corresponding to the blade position of the punch knife 7.

[0042] In addition, the ultrasonic steel mould 8 is the ultrasonic steel mould 8 included in the ultrasonic transducer 23, the lower side of the cloth cutting table top 2 is provided with two sliding rail support plates 20, the top of the sliding rail support plate 20 is fixedly connected with the cloth cutting table top 2 respectively, the lower side of the sliding rail support plate 20 is fixedly provided with the sliding rail 22 matched with the sliding plate 21 respectively, the sliding plate is slidably connected with the sliding rail support plate 20 through the sliding rail 22, the ultrasonic transducer 23 is fixedly arranged on the sliding rail support plate 20, the positioning plate 24 is fixedly connected on the sliding rail support plate 20, the positioning plate 24 is provided with threaded holes, the bolt 25 is screwed with the shell of the ultrasonic transducer 23 through the bolt hole, when the bolt 25 is screwed, the bolt 25 pushes or pulls the displacement of the sliding rail support plate 20, and then drives the ultrasonic transducer 23 and the ultrasonic steel mould 8 included in the ultrasonic transducer 23 to displace a distance, so that the matching position of the ultrasonic steel mould 8 and the punch knife 7 changes, the adjustable misalignment of the punch knife 7 and the ultrasonic steel mould 8 is realized, so that when the groove is generated due to long time punch cutting abrasion at a position of the ultrasonic steel mould 8, the misalignment can be adjusted to guarantee the cutting quality. In addition, the sliding rail support plate 20 is of L-shaped structure to avoid the material receiving guide 10, which facilitates the installation of the material receiving guide 10, and all belong to the extension implementation mode known to those skilled in the art.

[0043] The side of the punching knife seat 6 is connected with the support seat 3 through a sliding mechanism in a sliding fit; the cutting cloth table 2 is provided with a waste material guide hole 9, the material receiving guide 10 comprises a material inlet and a material outlet, the material inlet of the material receiving guide 10 is communicated with the support cavity 12 through the waste material guide hole 9; the support seat 3 is provided with a blowing pipe 11, the blowing pipe 11 comprises a blowing port 14, the blowing direction of the blowing port 14 passes through the ultrasonic steel mold 8 and is directed to the waste material guide hole 9. The transparent cover 4 is connected with the support seat 3 in a clamping manner. The sliding mechanism comprises a trolley 17 and a sliding rail 18 matched with the trolley 17, the trolley 17 is fixedly arranged on the punching knife seat 6, the sliding rail 18 is fixedly arranged on the support seat 3, and the trolley 17 is connected with the sliding rail 18 in a sliding fit. The number of the sliding mechanism is two.

[0044] The number of the blowing pipe 11 is two. The two blowing pipes 11 are respectively distributed on the left side and the right side of the support seat 3, and the blowing port 14 of the blowing pipe 11 is located in the support cavity 12. The cutting cloth table 2 is fixedly arranged below the table support frame 19, and the cutting cloth table 2 is placed in a supported manner through the table support frame 19 so that the upper surface of the cutting cloth table 2 is parallel to the horizontal line. The material receiving guide 10 is a material receiving pipe or a material receiving groove, and the material reaches the downward direction, such as being placed in a waste material box for receiving, so as to achieve the use effect; the ultrasonic cloth cutting machine with the waste material guide discharge structure further comprises a cloth positioning plate 15 and a second cylinder 16, the cloth positioning plate 15 is located in the support cavity 12 and is used for blocking and limiting the maximum depth of cloth that penetrates into the support cavity 12 through the avoiding gap, the second cylinder 16 is fixedly arranged on the cutting cloth table 2 and / or the table support frame 19, and a second cylinder 16 rod of the second cylinder 16 is fixedly connected with the cloth positioning plate 15. The pushing direction of the second cylinder 16 rod is parallel to the horizontal line. Embodiment

[0045] In the cutting link of a garment manufacturing factory, the traditional ultrasonic cloth cutting machine has problems of scattered waste materials, cluttered workbench, limited operation space and the like, which leads to low production efficiency and poor working environment. In order to solve these problems, the utility model provides an ultrasonic cloth cutting machine with a waste material guide discharge structure, and the design purpose is to optimize the waste material collection and discharge mode, realize the neatness of the workbench, fully utilize the operation space, and improve the overall safety and working efficiency.

[0046] Specifically, in the garment production line, when the cloth is conveyed to the cutting table 2 of the ultrasonic cloth cutting machine by the conveying device, the cutting process of the cloth is completed by the punch knife 7 arranged on the support seat 3. By controlling the extension and retraction of the first cylinder 5, the punch knife seat 6 is driven to move up and down along the sliding rail 18 of the sliding mechanism, so that the cutting edge of the punch knife 7 can stably and accurately cut the cloth. The cutting process is assisted by the cloth positioning plate 15, which is pushed to the predetermined position by the second cylinder 16, so as to prevent the cloth from entering the support cavity 12 too deeply and ensure the accuracy of the cutting position each time, thereby improving the cutting precision and avoiding the generation and waste of waste materials.

[0047] When the cloth is cut, the generated waste material will be blown by the blowing pipe 11 arranged on the support seat 3 to the waste material guiding hole 9 on the cutting table 2. Since the transparent cover 4 is installed above the cutting area, a relatively closed space is formed, and the airflow generated by the blowing pipe 11 cannot be discharged, so that the waste cloth is effectively guided to the waste material guiding hole 9 in the closed environment, and further enters the lower material receiving guide 10, such as a material receiving pipe or a material receiving groove. This design avoids the situation that the waste materials are scattered and accumulated on the table.

[0048] Compared with the traditional waste material treatment method, the waste material guiding structure of the utility model greatly improves the orderliness and efficiency of waste material collection. First, through the cooperation of the blowing pipe 11 and the waste material guiding hole 9, the waste cloth is quickly and accurately guided into the collecting device, and there is no need to additionally set a baffle on the right side of the workbench, and manual cleaning is also not needed. This not only ensures the cleanliness of the workbench, reduces the interruption of work and cleaning time, but also avoids the problem of occupying operation space by the traditional baffle, so that the operator can operate the equipment more flexibly, and the utilization rate of the working space is greatly improved.

[0049] In addition, the design of the transparent cover 4 not only improves the safety, but also ensures the efficient treatment of waste materials. Since the transparent cover 4 isolates the cutting area from the outside, it is beneficial to reduce safety hazards. Different from the traditional technology which improves safety by increasing complex sensing devices, the design of adding the transparent cover 4 in the utility model is more multi-layered protection, which not only reduces the risk of insensitive sensing and the problem of high risk and difficulty in recruitment, but also enhances the safety of operation, avoiding the risk of industrial injury caused by sensing device failure.

[0050] The embodiment also ensures the stable movement of the punch knife seat 6 through the sliding mechanism, and there is no deviation or instability during the cutting process, so that the cloth cutting process always maintains high precision, and the possibility of generating waste materials is further reduced. This stable and accurate cutting method not only improves the cutting efficiency, but also greatly reduces the possibility of operation errors, and ensures the continuity and efficiency of the production process.

[0051] In summary, the embodiment of the utility model solves the problems of improper waste disposal, waste of operation space and insufficient safety of traditional ultrasonic cloth cutting machine, improves work efficiency and working environment through accurate and stable cutting process.

[0052] In the utility model, unless another definite provision and limitation, the terms "mount", "set", "connect", "fix", "screw" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0053] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model.

Claims

1. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure, comprising an ultrasonic fabric cutting machine body, characterized in that: The ultrasonic fabric cutting machine includes a cutting table, a support base, a transparent cover, a first cylinder, a punch base, a punch, an ultrasonic steel mold, a sliding mechanism, a waste guide hole, a receiving guide, and an air blowing pipe. A support base is provided above the fabric cutting table. The support base includes a support cavity, and the support cavity includes a front opening. A transparent cover is provided at the front opening of the support cavity to cover the front opening. There is a fabric cutting clearance gap between the transparent cover and the fabric cutting table. A first cylinder is fixedly mounted on the support base. The first cylinder rod includes a first cylinder rod. The first cylinder rod of the first cylinder is fixedly connected to the punch holder. The punch holder includes a bottom end. A punch with the blade facing downward is fixedly mounted on the bottom end of the punch holder. An ultrasonic steel mold is installed on the cutting table at the position corresponding to the blade of the punch. The side of the punch holder is slidably connected to the support base via a sliding mechanism; The cutting table is provided with a waste guide hole. The receiving guide includes a material inlet and a material outlet. The material inlet of the receiving guide is connected to the support cavity through the waste guide hole. An air blowing pipe is installed on the support base. The air blowing pipe includes an air blowing port. The air blowing direction of the air blowing port passes through the ultrasonic steel mold and faces the waste guide hole.

2. The ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, The transparent cover is snapped into place with the bracket.

3. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, The sliding mechanism includes a trolley and a slide rail that cooperates with the trolley. The trolley is fixedly mounted on the punch holder, and the slide rail is fixedly mounted on the support base. The trolley and the slide rail are slidably connected.

4. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 3, characterized in that, There are two sliding mechanisms.

5. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, There are two air tubes.

6. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 5, characterized in that, Two air tubes are distributed on the left and right sides of the support base, and the air inlets of the air tubes are located inside the support cavity.

7. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, A tabletop support frame is fixedly installed below the cutting tabletop, and the cutting tabletop is supported by the tabletop support frame so that the upper surface of the cutting tabletop is parallel to the horizontal line.

8. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, The material receiving guide is a material receiving pipe or a material receiving trough.

9. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 1, characterized in that, The ultrasonic fabric cutter with waste discharge guide structure also includes a fabric positioning plate and a second cylinder. The fabric positioning plate is located in the support cavity to block and limit the maximum depth of fabric that penetrates into the support cavity through the clearance gap. The second cylinder is fixedly installed on the fabric cutting table and / or the table support frame, and the second cylinder rod of the second cylinder is fixedly connected to the fabric positioning plate.

10. An ultrasonic fabric cutting machine with a waste material guiding and discharging structure according to claim 9, characterized in that, The pushing direction of the second cylinder rod is parallel to the horizontal line.

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