Supercharging generator assembly
By using a high-pressure cylinder made of cast iron and featuring a long, narrow groove design, combined with a valve gasket made of ceramic material, the inconvenience and instability issues of traditional booster generator assemblies during maintenance and replacement have been resolved, achieving stable operation and convenient disassembly and assembly of the high-pressure cylinder.
Patent Information
- Application Number
- CN202520150898.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The high-pressure cylinder of a traditional booster generator assembly is inconvenient to maintain and replace, and has poor stability.
The high-pressure cylinder is made of cast iron and features a long slot. Combined with inlet and outlet check valve seats and a valve gasket made of ceramic material, the stability and ease of disassembly and assembly of the high-pressure cylinder are ensured.
This improves the stability and ease of maintenance of the high-pressure cylinder, prevents tool slippage, and ensures the stable operation and convenient maintenance of the booster generator assembly.
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Figure CN223594414U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of water cutting equipment, and particularly relates to a booster generator assembly. BACKGROUND
[0002] The booster generator assembly is also commonly referred to as a booster assembly. The booster generator assembly is a core component in a water cutting device, and its main function is to increase the conventional water pressure to a very high level through a boosting technique, thereby realizing efficient water cutting operation. In this process, the booster generator assembly converts the input low-pressure water flow into high-pressure and high-speed water jets through internal precise mechanical structures and hydraulic technology, and has strong cutting capacity.
[0003] In use, the booster generator assembly is usually used to convert low-pressure water flow into high-pressure water by high-pressure cylinders on both sides to provide necessary high-pressure water for the water cutting device. However, when the high-pressure cylinder on the traditional booster generator assembly fails, the surface of the high-pressure cylinder is relatively smooth and is tightly installed, so that the tools used for disassembly are prone to slipping during disassembly, resulting in inconvenience in maintenance and replacement. At the same time, the stability of the high-pressure cylinder of the traditional booster generator assembly is easily affected when it is used for a long time or under a large pressure.
[0004] Therefore, it is necessary to provide a new booster generator assembly to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The utility model provides a kind of booster generator assembly, to solve the problem of the existing booster generator assembly in maintenance, it is not convenient to maintain and replace high-pressure cylinder, and stability is poor in use.
[0006] To solve the above problems, the utility model is realized as follows: a kind of booster generator assembly, comprising: oil cylinder, the oil cylinder is provided with ceramic rod, piston, overflow valve and mounting hole, the ceramic rod is fixedly connected with the piston;High-pressure cylinder is installed on mounting hole by thread portion thread;Water inlet interface and water outlet interface are arranged on the high-pressure cylinder;Clamping groove for inserting tool is opened on the high-pressure cylinder;Water inlet check valve seat is threadedly installed on the water inlet interface;Water outlet check valve seat is threadedly installed on the water outlet interface.
[0007] Preferably, the water inlet check valve seat is provided with a water inlet, and the water inlet check valve seat is provided with a water inlet ceramic valve pad.
[0008] Preferably, the water outlet check valve seat is provided with a water outlet, and the water outlet check valve seat is provided with a one-way ceramic valve pad.
[0009] Preferably, the high-pressure cylinder is made of cast iron material, and the clamping groove is in the shape of a long strip.
[0010] Compared with the related art, the booster generator assembly has the following beneficial effects:
[0011] Compared with the prior art, the booster generator assembly is made of a high-pressure cylinder made of cast iron material, has high strength, high hardness and good wear resistance, can withstand the great pressure generated by high-pressure water, can ensure stable operation of the booster generator assembly, and can be fixed and disassembled by the operator using various tools through the long slot, so that the threaded part on the high-pressure cylinder can be easily separated from the mounting hole on the oil cylinder, and vice versa, the threaded part on the high-pressure cylinder can be tightly mounted on the mounting hole of the oil cylinder, compared with the traditional operation mode, the tool can be effectively prevented from slipping, the installation of the high-pressure cylinder becomes convenient, and the use is stable. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 is a perspective sectional structure schematic view of the booster generator assembly provided by the utility model;
[0013] Figure 2 is a side view sectional structure schematic view of the utility model;
[0014] Figure 3 is Figure 2 is an enlarged structure schematic view of the A part shown in the figure;
[0015] Figure 4 is a three-dimensional structure schematic view of the high-pressure cylinder in the utility model.
[0016] Reference signs: 1, oil cylinder; 2, ceramic rod; 3, piston; 4, high-pressure cylinder; 5, water inlet interface; 6, water outlet interface; 7, clamping groove; 8, water inlet one-way valve seat; 9, water outlet one-way valve seat; 10, water inlet; 11, water inlet ceramic valve pad; 12, water outlet; 13, one-way ceramic valve pad; 14, threaded part; 15, mounting hole; 16, overflow valve. DETAILED DESCRIPTION
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the use herein of terms such as "comprise", "comprising", "comprises", "including", "includes" or "have" or "has" are used generically and are intended to encompass the presence of stated features, integers, steps, processes, actions, objects, components, or the like, but do not exclude the presence or addition of one or more other features, integers, steps, processes, actions, objects, components, or the like; the use herein of terms such as "first", "second" and "third", and the like, if any, are used for identification only and are not intended to have a specific order or sequence; the use herein of terms such as "inner", "outer", "left", "right", and the like, if any, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0018] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive or alternative embodiments. It is expressly understood that the embodiments described herein are merely examples and are not a complete listing of all embodiments of the application.
[0019] Embodiments of the present application provide a kind of booster generator assembly, as shown in Figures 1-4 The booster generator assembly includes: oil cylinder 1, the oil cylinder 1 is provided with ceramic rod 2, piston 3, overflow valve 16 and mounting hole 15, the ceramic rod 2 is fixedly connected with the piston 3;High pressure cylinder 4 is screw-mounted on mounting hole 15 by screw part 14, the high pressure cylinder 4 is provided with water inlet interface 5 and water outlet interface 6;Clamping groove 7 for inserting tool is opened in the high pressure cylinder 4;Water inlet check valve seat 8 is screw-mounted on the water inlet interface 5;Water outlet check valve seat 9 is screw-mounted on the water outlet interface 6.
[0020] In the embodiment, the booster generator assembly is used, hydraulic oil is pressurized from the oil pump to the overflow valve 16, the hydraulic oil is accurately guided into the oil cylinder 1 through the reversing valve, then the hydraulic oil pushes the piston 3 to reciprocate in the oil cylinder 1, the movement of the piston 3 is the key to generate high-pressure water by the booster generator assembly, at the same time, tap water is introduced into the inner cavity of the high-pressure cylinder 4 through the water inlet check valve seat 8, here, the water inlet check valve seat 8 ensures that the water can only flow into the high-pressure cylinder 4 in one direction, and prevents the backflow of the water, then, as the piston 3 continues to push, the ceramic rod 2 fixedly connected with the piston 3 also starts to move, and in turn pushes the water in the high-pressure cylinder 4, in this process, the water is compressed and high pressure is generated, the generated high-pressure water then flows out through the water outlet check valve seat 9, and is ready to enter the energy storage cylinder for storage, the capacity of the energy storage cylinder is 1.2 liters, and the energy storage cylinder cavity can maintain the stability of the high-pressure water, so that the water cutting equipment can stably cut, when the high-pressure cylinder 4 needs to be repaired or replaced due to failure, one or two long rods or other tools can be used, then the insertable part of the tool is inserted into the clamping groove 7, if the long rod is used, the high-pressure cylinder 4 can be rotated under the action of the lever principle, so that the threaded part 14 on the high-pressure cylinder 4 can be easily separated from the mounting hole 15 on the oil cylinder 1, and in the same way, the threaded part 14 on the high-pressure cylinder 4 can be tightly mounted on the mounting hole 15 of the oil cylinder 1, so that the high-pressure cylinder 4 is convenient to install and maintain.
[0021] In the further preferred embodiment of the utility model, the water inlet check valve seat 8 is provided with a water inlet 10, and the water inlet check valve seat 8 is provided with a water inlet ceramic valve pad 11.
[0022] In the embodiment, the water inlet 10 is additionally arranged on the water inlet check valve seat 8, which enables personnel to connect tap water to the water inlet check valve seat 8 by using a water pipe, and the water inlet ceramic valve pad 11 is additionally arranged in the water inlet check valve seat 8, the water inlet ceramic valve pad 11 is made of ceramic material and has excellent wear resistance and sealing performance, the water inlet ceramic valve pad 11 can effectively prevent water backflow when the water flows through the water inlet check valve seat 8, and ensure the unidirectionality of the water flow, and the wear resistance of the water inlet ceramic valve pad 11 also prolongs the service life of the water inlet check valve seat 8.
[0023] In the further preferred embodiment of the utility model, the water outlet check valve seat 9 is provided with a water outlet 12, and the water outlet check valve seat 9 is provided with a one-way ceramic valve pad 13.
[0024] In the embodiment, the water outlet 12 is arranged on the water outlet check valve seat 9, which ensures that the high-pressure water can flow out of the high-pressure cylinder 4 smoothly during the pressurization process. In the water outlet check valve seat 9, the one-way ceramic valve pad 13 is added innovatively, which is made of high-performance ceramic material and has excellent wear resistance, corrosion resistance and sealing performance. When the high-pressure water flows from the high-pressure cylinder 4 to the water outlet 12, the one-way ceramic valve pad 13 can tightly adhere to the valve seat, effectively preventing water backflow and ensuring the unidirectionality of water flow. In addition, the wear resistance of the one-way ceramic valve pad 13 greatly prolongs the service life of the water outlet check valve seat 9.
[0025] In the further preferred embodiment of the utility model, the high-pressure cylinder 4 is made of cast iron material, and the clamping groove 7 is in the shape of a long strip.
[0026] In the embodiment, the high-pressure cylinder 4 is made of cast iron material. Cast iron has high strength, high hardness and good wear resistance, and can withstand the great pressure generated by high-pressure water, ensuring the stable operation of the supercharger assembly. In addition, the cost of cast iron material is relatively low, which is conducive to reducing production costs and improving the market competitiveness of products. In order to facilitate the disassembly and maintenance of the high-pressure cylinder 4, the clamping groove 7 is in the shape of a long strip, which facilitates the use of various tools to fix and disassemble the high-pressure cylinder 4.
[0027] In summary, compared with the related art, the high-pressure cylinder 4 made of cast iron material has high strength, high hardness and good wear resistance, and can withstand the great pressure generated by high-pressure water, ensuring the stable operation of the supercharger assembly. Through the long-strip-shaped clamping groove 7, the operator can easily use various tools to fix and disassemble the high-pressure cylinder 4, so that the threaded part 14 on the high-pressure cylinder 4 can be easily separated from the mounting hole 15 on the oil cylinder 1. Conversely, the threaded part 14 on the high-pressure cylinder 4 can also be tightly mounted on the mounting hole 15 of the oil cylinder 1. Compared with the traditional operation mode, the tool can be effectively prevented from slipping, the installation of the high-pressure cylinder 4 becomes convenient, and the use is stable.
[0028] In several embodiments provided in the application, it should be understood that the disclosed device can be implemented in other ways.
[0029] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Obviously, the described examples are only some of the embodiments of the present application, not all the embodiments. Based on these examples, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above examples, those of ordinary skill in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also fall within the scope of the present application.
Claims
1. A pressure boost generator assembly, characterized by, Include: The oil cylinder (1) is provided with ceramic rod (2), piston (3), overflow valve (16) and mounting hole (15), the ceramic rod (2) is fixedly connected with the piston (3); High pressure cylinder (4) is screwed on mounting hole (15) through thread part (14), high pressure cylinder (4) is provided with water inlet (5) and water outlet (6); The clamping groove (7) is opened on the high pressure cylinder (4) for inserting the tool; Water inlet check valve seat (8) is screwed on the water inlet (5); Water outlet check valve seat (9) is screwed on the water outlet (6).
2. The pressure booster assembly of claim 1, wherein, The water inlet check valve seat (8) is provided with water inlet (10), and the water inlet check valve seat (8) is provided with water inlet ceramic bead valve pad (11).
3. The pressure booster assembly of claim 1, wherein, The water outlet check valve seat (9) is provided with water outlet (12), and the water outlet check valve seat (9) is provided with one-way ceramic bead valve pad (13).
4. The pressure booster assembly of claim 1, wherein, The high pressure cylinder (4) is made of cast iron material, and the clamping groove (7) is provided in strip shape.