RTO heat energy utilization system

By installing filter cartridges and cleaning mechanisms in the RTO system, the clogging problem caused by particulate matter accumulation in the exhaust gas is solved, the exhaust gas flow rate is stabilized and the heat recovery efficiency is improved, thus enhancing the VOCs treatment effect.

CN223595942UActive Publication Date: 2025-11-25SUZHOU KEMA ENVIRONMENTAL ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423107951.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-25
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Particulate matter in the exhaust gas of the RTO system can easily accumulate on the surface of the heat storage medium, causing blockage, uneven exhaust gas flow, and reduced heat recovery efficiency and VOCs treatment effect.

Method used

The RTO system is equipped with filter cartridges and cleaning mechanisms, including vertical rods, scrapers, air pumps, and electromagnets, to filter and clean particulate matter in exhaust gas, prevent clogging, and improve the cleaning effect of the filter cartridges through backwash cleaning technology.

Benefits of technology

It effectively filters particulate matter in exhaust gas, prevents blockage of the heat storage chamber, stabilizes exhaust gas flow, improves heat recovery efficiency and VOCs treatment effect, and enhances the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an RTO heat energy utilization system which comprises a first heat storage chamber, a combustion chamber and a second heat storage chamber, the right side of the first heat storage chamber is connected with the combustion chamber through a pipeline, the right side of the combustion chamber is connected with the second heat storage chamber through a pipeline, and the left side of the first heat storage chamber is communicated with an air inlet pipe. A box body is fixedly connected to the left side of the air inlet pipe, a treatment cavity and an air inlet cavity are formed in the box body, and the inner wall of the treatment cavity communicates with the air inlet pipe. According to the utility model, the waste gas introduced into the RTO system can be pretreated, and particulate matters in the waste gas can be filtered out, so that the blockage condition in the regenerative chamber can be effectively avoided, the flow of the waste gas is stabilized, and the heat energy recovery efficiency and the VOCs treatment effect are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of regenerative thermal oxidizer, more particularly to a RTO heat energy utilization system. BACKGROUND

[0002] RTO (Regenerative Thermal Oxidizer), namely regenerative thermal oxidizer, is a kind of high-efficiency heat energy utilization system.It is mainly used to handle volatile organic compounds (VOCs) waste gas generated in industrial production process, and realizes heat energy recycling while handling waste gas.

[0003] RTO heat energy utilization system includes intake stage (VOCs-containing waste gas is introduced into RTO system.Waste gas first enters one regenerative chamber through intake valve.The regenerative chamber is filled with high heat capacity ceramic regenerative body, such as honeycomb ceramic, etc.), oxidation stage (after preheating in regenerative chamber, waste gas enters combustion chamber.In combustion chamber, auxiliary fuel is provided by combustor, and waste gas temperature is increased to about 760-820 DEG C.In this high-temperature environment, VOCs are oxidized and decomposed into carbon dioxide and water, etc.Harmless substances) and exhaust and regenerative stage (after oxidation, high-temperature gas enters another regenerative chamber from combustion chamber.High-temperature gas transfers heat to regenerative body in this regenerative chamber, and itself temperature is reduced and then discharged from system through exhaust valve).

[0004] When waste gas is introduced into RTO system, waste gas contains a large amount of particulate matter, especially in metal processing workshop, waste gas may contain metal dust, if there is no effective dust removal pretreatment, dust will accumulate on the surface of regenerative body, and it is easy to cause blockage in regenerative chamber, which will cause uneven waste gas flow, reduce heat energy recovery efficiency and VOCs treatment effect. UTILITARY MODEL CONTENT

[0005] In view of the problems in prior art, the utility model aims at providing a RTO heat energy utilization system to solve the problems in the background.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] The utility model provides a kind of RTO heat energy utilization system, including first regenerator, combustion chamber and second regenerator, the right side of the first regenerator is connected with combustion chamber by pipeline, the right side of the combustion chamber is connected with second regenerator by pipeline, the left side of the first regenerator is communicated with air inlet pipe, the left side of the air inlet pipe is fixedly connected with box, the box is equipped with processing cavity and air inlet cavity, the inner wall of the processing cavity is communicated with air inlet pipe, the processing cavity is communicated with air inlet cavity by conduit, the inner wall of the air inlet cavity is communicated with waste gas pipe and exhaust pipe, electromagnetic valve is all installed on the air inlet pipe, waste gas pipe and exhaust pipe, the inner wall of the processing cavity is fixedly connected with filter cartridge, cleaning mechanism is provided on the box.

[0008] As further description of the above technical solution:

[0009] The cleaning mechanism includes a vertical rod, the bottom end of the vertical rod is inserted into the box and is slidingly connected therewith, the bottom end of the vertical rod is fixedly connected with a scraper, the outer side of the scraper is in contact with the inner wall of the filter cartridge, a spring one is sleeved on the vertical rod, and the two ends of the spring one are fixedly connected with the box and the vertical rod respectively.

[0010] As further description of the above technical solution:

[0011] A steel pipe is inserted into the box and is slidingly connected therewith, a metal plate is sleeved on the steel pipe and is fixedly connected therewith, an air pump is mounted on the top of the metal plate, the suction pipe of the air pump is upwardly arranged, the air outlet pipe of the air pump is communicated with the steel pipe, a lifting ring is communicated with the bottom end of the steel pipe, the lifting ring is annularly arranged and is sleeved on the filter cartridge, an air outlet groove is formed in the inner side of the lifting ring, the air outlet groove is annularly arranged, a spring two is sleeved on the steel pipe, and the two ends of the spring two are fixedly connected with the metal plate and the box respectively.

[0012] As further description of the above technical solution:

[0013] A fixed frame is fixedly connected with the top of the box, a lead screw is rotatably connected between the box and the fixed frame, a motor is fixedly connected with the top of the fixed frame, the output shaft of the motor is fixedly connected with the lead screw, a lifting block is threadedly connected with the lead screw, and electromagnets are mounted on the left and right sides of the lifting block.

[0014] As further description of the above technical solution:

[0015] A sealing plate one is sleeved on the steel pipe and is fixedly connected therewith, and the top of the sealing plate one is in contact with the inner wall of the processing cavity.

[0016] As further description of the above technical solution:

[0017] The vertical rod is sleeved with a sealing plate two fixedly connected with the vertical rod, and the top of the sealing plate two is in contact with the inner wall of the processing cavity.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] The scheme can pretreat the waste gas introduced into the RTO system, filter out the particulate matters in the waste gas, effectively avoid the blocking in the regenerative chamber, stabilize the flow of the waste gas, and improve the heat recovery efficiency and VOCs treatment effect. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a perspective view of the utility model;

[0021] Figure 2 It is a perspective view of the utility model;

[0022] Figure 3 It is a sectional view of the utility model;

[0023] Figure 4 It is a perspective view of the utility model Figure 3 It is an enlarged view of A part of the utility model;

[0024] Figure 5 It is a waste gas treatment flow chart of the utility model.

[0025] Mark explanation in the drawing:

[0026] 1, first regenerative chamber;2, combustion chamber;3, second regenerative chamber;4, inlet pipe;5, box;6, processing cavity;7, inlet cavity;8, waste gas pipe;9, waste pipe;10, electromagnetic valve;11, filter cartridge;12, cleaning mechanism;121, vertical rod;122, scraper;123, spring one;13, steel pipe;14, metal plate;15, air pump;16, lifting ring;17, gas outlet groove;18, spring two;19, fixed frame;20, lead screw;21, motor;22, lifting block;23, electromagnet;24, sealing plate one;25, sealing plate two. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model.

[0028] Please refer to Figures 1-5The utility model discloses: a RTO heat energy utilization system, including first regenerator 1, combustion chamber 2 and second regenerator 3, the right side of first regenerator 1 is connected with combustion chamber 2 through the pipeline, the right side of combustion chamber 2 is connected with second regenerator 3 through the pipeline, the left side of first regenerator 1 is connected with air inlet pipe 4, the left side fixedly connected with box 5 of air inlet pipe 4 is set up with processing cavity 6 and air inlet chamber 7 of box 5, the inner wall of processing cavity 6 is connected with air inlet pipe 4, and the inner wall of processing cavity 6 is connected with air inlet chamber 7 through the duct, and the inner wall of air inlet chamber 7 is connected with waste gas pipe 8 and exhaust pipe 9, and all are installed with solenoid valve 10 on air inlet pipe 4, waste gas pipe 8 and exhaust pipe 9, the inner wall fixedly connected with filter cylinder 11 of processing cavity 6 is provided with cleaning mechanism 12 on box 5;Cleaning mechanism 12 includes vertical rod 121, and the bottom end of vertical rod 121 is inserted on box 5 and is slidably connected with it, and the bottom end of vertical rod 121 is fixedly connected with scraper 122, and the outer side of scraper 122 is in contact with the inner wall of filter cylinder 11, and spring one 123 is sleeved on vertical rod 121, and the both ends of spring one 123 are fixedly connected with box 5 and vertical rod 121 respectively.

[0029] In the utility model, in using, waste gas first inputs into waste gas pipe 8 through gas feeding equipment, then waste gas will enter into air inlet chamber 7, then waste gas will enter into filter cylinder 11 through the duct, and filter cylinder 11 will filter out particulate matter in waste gas, and then realize the effect of waste gas filtration, and the filtered waste gas will enter into first regenerator 1 from air inlet pipe 4 in processing cavity 6, then waste gas will enter into combustion chamber 2 and second regenerator 3 in turn and be discharged, and the treatment of waste gas and the recycling of waste heat are completed.

[0030] Filter cylinder 11 filters out particulate matter in waste gas, can effectively avoid the situation that the regenerator is blocked, and then stabilize the flow of waste gas, improve heat recovery efficiency and VOCs treatment effect, after using for a period of time, a large amount of impurities are attached to the inner wall of filter cylinder 11, when waste gas passes, the user first closes solenoid valve 10 on waste gas pipe 8 and air inlet pipe 4, then opens solenoid valve 10 on exhaust pipe 9, presses vertical rod 121, and vertical rod 121 will then drive scraper 122 to descend, and spring one 123 will be compressed in the process, with the descending of scraper 122, scraper 122 will scrape off the particulate matter attached to the inner wall of filter cylinder 11, and then realize the effect of particulate matter impurity removal, complete the cleaning effect of filter cylinder 11, and the scraped particulate matter waste will fall into air inlet chamber 7, and the inner bottom wall of air inlet chamber 7 is provided with a slope, and the particulate matter waste will be discharged from exhaust pipe 9, and then realize the cleaning treatment of filter cylinder 11.

[0031] Please refer to Figure 1 , 34, wherein: a steel pipe 13 is inserted through the housing 5 and slidably connected thereto; a metal plate 14 is fitted on the steel pipe 13 and fixedly connected thereto; an air pump 15 is installed on the top of the metal plate 14; the air pump 15's suction pipe is set upwards; the air pump 15's outlet pipe is connected to the steel pipe 13; a lifting ring 16 is connected to the bottom end of the steel pipe 13; the lifting ring 16 is arranged in a ring shape and fitted on the filter cylinder 11; an air outlet groove 17 is opened on the inner side of the lifting ring 16; the air outlet groove 17 is arranged in a ring shape; a second spring 18 is fitted on the steel pipe 13; the two ends of the second spring 18 are fixedly connected to the metal plate 14 and the housing 5 respectively.

[0032] In this invention, after cleaning the filter cartridge 11, the user turns on the air pump 15. The air pump 15 inputs air into the steel pipe 13, and the air enters the lifting ring 16 from the steel pipe 13. Then, the air is sprayed out from the air outlet 17. During the process, the user presses the metal plate 14, and the lifting ring 16 descends along the surface of the filter cartridge 11. During this process, the air is sprayed out from the air outlet 17 and passes through the filter cartridge 11 in the opposite direction, thereby achieving the effect of backflushing and cleaning the filter cartridge 11. This effectively improves the cleaning effect of the filter cartridge 11 and can also adhere and discharge the scraped particulate waste, thereby improving the practicality of the device.

[0033] Please see Figures 1-4 The top of the housing 5 is fixedly connected to a fixed frame 19, and a lead screw 20 is rotatably connected between the housing 5 and the fixed frame 19. A motor 21 is fixedly connected to the top of the fixed frame 19. The output shaft of the motor 21 is fixedly connected to the lead screw 20. A lifting block 22 is threadedly connected to the lead screw 20. Electromagnets 23 are installed on both the left and right sides of the lifting block 22.

[0034] In this invention, the user can rotate the lead screw 20 by turning on the motor 21. The lead screw 20 is threadedly connected to the lifting block 22, and the front and back of the lifting block 22 are slidably connected to the fixed frame 19. Therefore, after the motor 21 is turned on, it will drive the lifting block 22 to move up and down along the inner side of the fixed frame 19. When the user needs to clean the filter cartridge 11, he can first turn on the electromagnet 23 on the right side. The electromagnet 23 will magnetically attract the vertical rod 121, thereby driving the vertical rod 121 and achieving the effect of scraping and cleaning the particles on the inner wall of the filter cartridge 11. The user can turn on the electromagnet 23 on the left side to magnetically attract the metal plate 14, thereby driving the steel pipe 13 to descend and achieving the effect of backflushing and cleaning the filter cartridge 11. This process replaces the effect of manual driving by the user.

[0035] Please see Figure 4 In this case, a sealing plate 24 is fitted onto the steel pipe 13 and is fixedly connected to it. The top of the sealing plate 24 is in contact with the inner wall of the processing chamber 6.

[0036] The elasticity of the spring two 18 can make the top of the sealing plate one 24 closely attached to the inner wall of the processing cavity 6, and then the sealing treatment between the steel pipe 13 and the processing cavity 6 can be carried out.

[0037] Please refer to Figure 4 The top of the sealing plate two 25 is in contact with the inner wall of the processing cavity 6.

[0038] The elasticity of the spring one 123 can make the top of the sealing plate two 25 closely attached to the inner wall of the processing cavity 6, and then the sealing treatment between the vertical rod 121 and the processing cavity 6 can be carried out, and then the practicability of the device is improved.

[0039] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and the improved conception of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An RTO heat energy utilization system comprising a first regenerator (1), a combustion chamber (2) and a second regenerator (3), characterized in that: The right side of the first heat storage chamber (1) is connected with the combustion chamber (2) through a pipeline, the right side of the combustion chamber (2) is connected with the second heat storage chamber (3) through a pipeline, the left side of the first heat storage chamber (1) is communicated with the air inlet pipe (4), the left side of the air inlet pipe (4) is fixedly connected with the box body (5), the box body (5) is provided with the treatment cavity (6) and the air inlet cavity (7), the inner wall of the treatment cavity (6) is communicated with the air inlet pipe (4), the treatment cavity (6) and the air inlet cavity (7) are communicated through a pipeline, the inner wall of the air inlet cavity (7) is communicated with the waste gas pipe (8) and the waste discharge pipe (9), the air inlet pipe (4), the waste gas pipe (8) and the waste discharge pipe (9) are all provided with the electromagnetic valve (10), the inner wall of the treatment cavity (6) is fixedly connected with the filter cylinder (11), and the box body (5) is provided with the cleaning mechanism (12).

2. The RTO heat energy utilization system of claim 1, wherein: The cleaning mechanism (12) comprises a vertical rod (121), the bottom end of the vertical rod (121) is inserted into the box body (5) and is in sliding connection with the box body (5), the bottom end of the vertical rod (121) is fixedly connected with a scraper (122), the outer side of the scraper (122) is in contact with the inner wall of the filter cylinder (11), a spring (123) is sleeved on the vertical rod (121), and the two ends of the spring (123) are fixedly connected with the box body (5) and the vertical rod (121) respectively.

3. The RTO heat utilization system of claim 1, wherein: The box body (5) is inserted with a steel pipe (13) in sliding connection therewith, a metal plate (14) is sleeved on the steel pipe (13) and fixedly connected with the steel pipe (13), the top of the metal plate (14) is provided with an air pump (15), the air suction pipe of the air pump (15) is arranged upwards, the air outlet pipe of the air pump (15) is communicated with the steel pipe (13), the bottom end of the steel pipe (13) is communicated with a lifting ring (16), the lifting ring (16) is arranged in an annular shape and is sleeved on the filter cylinder (11), the inner side of the lifting ring (16) is provided with an air outlet groove (17), the air outlet groove (17) is arranged in an annular shape, a spring (18) is sleeved on the steel pipe (13), and the two ends of the spring (18) are fixedly connected with the metal plate (14) and the box body (5) respectively.

4. The RTO heat utilization system of claim 1, wherein: The top of the box body (5) is fixedly connected with a fixed frame (19), a lead screw (20) is rotatably connected between the box body (5) and the fixed frame (19), the top of the fixed frame (19) is fixedly connected with a motor (21), the output shaft of the motor (21) is fixedly connected with the lead screw (20), a lifting block (22) is threadedly connected with the lead screw (20), and electromagnets (23) are arranged on the left and right sides of the lifting block (22).

5. The RTO heat utilization system of claim 3, wherein: The steel pipe (13) is sleeved with a sealing plate (24) fixedly connected therewith, and the top of the sealing plate (24) is in contact with the inner wall of the treatment cavity (6).

6. The RTO heat utilization system of claim 2, wherein: The vertical rod (121) is sleeved with a sealing plate (25) fixedly connected therewith, and the top of the sealing plate (25) is in contact with the inner wall of the treatment cavity (6).