Discharging and feeding device of drying furnace
By installing baffles and feeders in the feeding device of the drying furnace, the problems of uneven moisture content and uneven material feeding caused by the temperature difference between the inner and outer arc plates were solved, thereby improving the qualification rate of finished semi-coke and the service life of the drying furnace.
Patent Information
- Application Number
- CN202423092300.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing feeding device of the drying furnace results in a large temperature difference between the inner and outer arc plates, leading to uneven moisture content and uneven feeding. This results in substandard finished semi-coke and a tendency for red material to appear, affecting the service life of the drying furnace.
Design a feeding device for a drying oven, including a baffle plate and a feeder. By setting the baffle plate to tilt downward at the corner where the feeding mechanism and the feeder connect, the feeding flow rate is controlled to be consistent, the temperature difference between the inner and outer arc plates is reduced, and a feeding hopper and a level gauge are provided to stabilize the feeding and avoid material accumulation and excessive temperature.
It achieves uniform and stable material feeding, reduces the temperature difference between the inner and outer arc plates, improves the qualification rate of finished semi-coke, reduces the risk of red material, extends the service life of the drying furnace, and saves maintenance costs.
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Figure CN223596453U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of feeding device, concretely relates to a drying furnace discharging and feeding device. BACKGROUND
[0002] The drying furnace is one of the commonly used equipment in the production process of semi coke, and its main purpose is to dry the semi coke. In the drying of semi coke, the control of moisture is very important. If the moisture control is not good, it will affect the subsequent process and the final calcium carbide product.
[0003] At present, the semi coke drying is to place the semi coke in the drying furnace, gradually remove the moisture in it through appropriate temperature and airflow control, and then prepare the finished semi coke through the sealed conveying equipment (such as the belt) for the next process as the production raw material of calcium carbide. Although the belt can realize the feeding of the finished semi coke, there are the following problems:
[0004] (1) In the existing feeding of dried semi coke, in order to dry the flying semi coke, the discharge port of the drying furnace is often inserted into the conveying equipment, but since the drying furnace is placed vertically and the conveying equipment is placed horizontally, an angle is formed between them, so that the center part of the discharge port of the drying furnace has a high flow rate, the part close to the outer wall of the drying furnace has a low flow rate, and the flow rates inside and outside are inconsistent, which not only makes the discharging uneven, but also causes the material to accumulate on the outside due to the slow flow rate on the outside, thereby causing a large temperature difference between the inner arc plate and the outer arc plate in the drying furnace, resulting in uneven moisture during the drying of semi coke and reducing the qualified rate of the finished semi coke;
[0005] (2) When there is a large temperature difference between the inside and outside of the drying furnace, since the moisture of the semi coke raw material entering the drying machine is large, the frequency of the conveying equipment must be reduced to reduce the moisture of the finished semi coke, but this easily causes the deposition of coke fines at the discharge end, resulting in uneven discharging. At the same time, reducing the frequency of the belt reduces the discharging speed, which causes the furnace temperature index of the drying furnace to exceed the process index range, resulting in a too high inlet temperature of the drying furnace, which in turn causes the semi coke to appear red, resulting in unqualified finished semi coke. When the inlet temperature of the drying furnace is too high, it will cause a large area of the drying furnace to catch fire, causing the arc plate of the drying furnace to deform and affecting the service life of the drying furnace.
[0006] In summary, the existing drying furnace feeding mainly has the defects of a large temperature difference between the inner arc plate and the outer arc plate, which in turn causes uneven moisture, uneven discharging and unqualified finished semi coke. UTILITY MODEL CONTENTS
[0007] In view of the technical problems of the existing drying furnace discharging that there is a large temperature difference between the inner arc plate and the outer arc plate, which in turn causes uneven moisture, uneven discharging and unqualified finished semi coke, the utility model provides a drying furnace discharging and feeding device.
[0008] The utility model discloses a drying furnace body, feeder and baffle plate are set up, and the uniform flow rate is discharged, and the uniform discharging improves the qualified rate of finished product semi coke.
[0009] In order to realize above-mentioned purpose, the utility model discloses the technical scheme who adopts is:
[0010] A drying furnace discharging and feeding device is applied to a drying furnace body, comprising a baffle plate and a feeder.
[0011] Further limit, the inclination angle of baffle plate is 25 ° ~ 35 °.
[0012] Further limit, the vertical distance of the end of baffle plate in feeder from the lower bottom surface of feeder is 12 cm ~ 15 cm.
[0013] Further limit, the baffle plate is provided with a pull ring, and the pull ring is located on the outside of the discharging mechanism.
[0014] Further limit, the drying furnace discharging and feeding device further comprises a driving motor arranged on the feeder and connected with the feeder.
[0015] Further limit, the feeder is provided with a feeder inlet and a feeder outlet communicated with the feeder inlet, and the feeder inlet and the feeder outlet are diagonally arranged, and the discharging mechanism is communicated with the feeder inlet.
[0016] Further limit, the discharging mechanism comprises a discharging cone bin and a discharging pipe communicated in sequence from top to bottom, the drying furnace body is communicated with the discharging cone bin, the discharging pipe is communicated with the feeder inlet, and the baffle plate is inclined downward from the connecting corner of the discharging pipe and the feeder.
[0017] Further limit, the drying furnace discharging and feeding device further comprises a feeding bin arranged on the top of the drying furnace body, and the feeding bin is externally connected with a semi coke feeding pipe, and the semi coke feeding pipe is communicated with the drying furnace body through the feeding bin.
[0018] Further limit, the feeding bin is respectively provided with an upper level meter and a lower level meter below the upper level meter.
[0019] Compared with the prior art, the utility model has the following technical effects:
[0020] 1. The utility model discloses a drying furnace body, feeder and baffle plate are set up, make the drying furnace body center and the outside down flow rate consistent, avoid the outside material accumulation, not only can guarantee uniform and stable down, and can reduce the temperature difference between the inner arc plate and the outer arc plate, make the moisture uniform product qualified, and do not need to reduce the frequency of feeder, avoid the coke deposit, guarantee the uniformity of feeder down, thereby make the drying furnace import temperature normal, avoid the red material of semi coke, improve the qualified rate of finished product semi coke.
[0021] 2. The utility model discloses a feeding device, make the drying furnace import temperature normal, the arc plate of drying furnace is not easy to deformation, improve the service life of drying furnace, reduce the frequency of overhaul, save maintenance cost.
[0022] 3. The utility model discloses a pull ring is set up on the baffle plate, can adjust the position of baffle plate that extends into the down mechanism and feeder in the feeding, thereby can control the discharge rate of finished product semi coke at baffle plate according to the material temperature difference size of inner arc plate and outer arc plate, and then reduce the temperature difference, effectively reduce the moisture, guarantee the qualified rate of finished product semi coke.
[0023] 4. The utility model discloses a feeding bin and the semi coke feeding pipe that is connected to the feeding bin is set up on the feeding bin, thereby buffering the semi coke raw material that enters the drying furnace body, avoiding the fluctuation caused by the moisture of semi coke raw material, guaranteeing the stability of feeding, drying and discharging.
[0024] 5. The utility model discloses a feeding bin is set up respectively on the feeding bin and the lower level meter below the upper level meter, and the stability of semi coke raw material in the feeding bin is controlled through two material level meters, avoiding the accumulation or lack of material phenomenon. DRAWINGS
[0025] Figure 1 The utility model provides a drying furnace discharging and feeding device structure schematic view;
[0026] Figure 2 It is the internal structure diagram of drying furnace body;
[0027] Among them:
[0028] 1 - drying furnace body;2 - semi coke feeding pipe;3 - feeding bin;4 - upper level meter;5 - lower level meter;6 - lower discharge cone;7 - lower discharge pipe;8 - baffle plate;9 - feeder;10 - feeder import;11 - feeder export;12 - driving motor;13 - pull ring;14 - arc plate. DETAILED DESCRIPTION
[0029] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be introduced further in the following with the drawings.
[0030] It is to be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.
[0031] Embodiments
[0032] Referring to Figure 1 The present embodiment provides a discharging and feeding device for a drying furnace, which is applied to a drying furnace body 1 and comprises a baffle plate 8 and a feeder 9. The bottom of the drying furnace body 1 is connected with a discharging mechanism. The drying furnace body 1 is communicated with the feeder 9 through the discharging mechanism. The baffle plate 8 is located at the connecting corner of the discharging mechanism and the feeder 9, and one end of the baffle plate 8 is downwardly inclined to pass through the discharging mechanism and is located in the feeder 9.
[0033] Referring to Figure 2 The drying furnace body 1 is in a cylindrical structure, and a hollow cylindrical structure is further arranged inside. The hollow cylindrical structure is formed by arc plates 14, which are in a V-shaped structure formed by inner arc plates and outer arc plates. The inner arc plates are close to the central axis of the drying furnace body 1, and the outer arc plates are close to the inner wall of the drying furnace body 1.
[0034] In the present embodiment, the feeder 9 is located below the discharging mechanism. The feeder 9 is horizontally placed, and the discharging mechanism is vertically arranged. The baffle plate 8 is inclined from top to bottom at the connecting corner of the discharging mechanism and the feeder 9 to pass through the discharging mechanism, so that the discharging flow rates between the central part and the outer part of the discharging mechanism are consistent, the accumulation of materials in the outer area is reduced, and the temperature difference between the inner arc plates and the outer arc plates is reduced.
[0035] In implementation, the inclination angle of the baffle plate 8 is 25°-35°. The vertical distance from one end of the baffle plate 8 located in the feeder 9 to the bottom of the feeder 9 is 12 cm-15 cm. In the present embodiment, the position of the baffle plate 8 inserted into the discharging mechanism is controlled by the inclination angle of the baffle plate 8 and the distance from the baffle plate 8 to the bottom of the feeder 9, which can ensure the consistency of the discharging flow rates between the central part and the outer part of the drying furnace body 1, avoid the accumulation of materials in the outer area, not only ensure uniform and stable discharging, but also reduce the temperature difference between the inner arc plates and the outer arc plates, so that the moisture of the finished product of semi-coke passing through the drying furnace body 1 is uniform, and the frequency of the feeder 9 does not need to be reduced, which avoids the deposition of coke fines and the excessively high inlet temperature of the drying furnace body 1, avoids the occurrence of red materials in semi-coke, and ensures the qualified rate of the finished product of semi-coke. In addition, since the inlet temperature of the drying furnace body 1 is normal, the service life of the drying furnace is also improved, the maintenance frequency is reduced, and the maintenance cost is saved.
[0036] Preferably, the inclination angle of the baffle plate 8 is 35°, and the vertical distance from one end of the baffle plate 8 to the bottom of the feeder 9 is 15 cm, at which the temperature difference is the smallest, the discharging is more uniform, and the qualified rate of the finished semi-coke is higher.
[0037] In this embodiment, the pull ring 13 is arranged on the baffle plate 8 and located outside the discharging mechanism. According to the temperature difference between the inner arc plate and the outer arc plate, the position of the baffle plate 8 extending into the discharging mechanism and the feeder can be adjusted through the pull ring 13, so as to control the discharging speed of the finished semi-coke at the baffle plate, effectively reduce the moisture, and ensure the qualified rate of the finished semi-coke.
[0038] In this embodiment, the baffle plate 8 is fixed after installation by means of bolts and the like, which is convenient for disassembly. The baffle plate 8 can also play a role similar to that of a plug valve, which is convenient for adjusting the discharging amount of the finished semi-coke according to the temperature in the discharging mechanism. When an emergency occurs, the baffle plate 8 can be pulled out according to the actual situation to realize rapid discharging.
[0039] In this embodiment, the discharging and feeding device of the drying furnace further comprises a driving motor 12 arranged on the feeder 9 and connected with the feeder 9. The driving motor 12 drives the feeder 9 to discharge the finished semi-coke after drying to the next section as raw material for production of calcium carbide.
[0040] In this embodiment, the feeder 9 is an electromagnetic vibrating feeder, a bar vibrating feeder or a screw feeder. Preferably, the feeder 9 is a screw feeder.
[0041] In this embodiment, the feeder 9 is provided with a feeder inlet 10 and a feeder outlet 11 communicating with the feeder inlet 10. The feeder inlet 10 and the feeder outlet 11 are diagonally arranged, and the discharging mechanism communicates with the feeder inlet 10.
[0042] Specifically, the feeder 9 is horizontally placed, the feeder inlet 10 is formed at the upper left side, and the feeder outlet 11 is formed at the lower right side. The feeder inlet 10 has a large opening and is sleeved on the lower end of the discharging mechanism to enhance the sealing property and prevent dust generated by the finished semi-coke (powder).
[0043] Referring to Figure 1 In this embodiment, the discharging mechanism comprises a discharging cone bin 6 and a discharging pipe 7 which are sequentially communicated from top to bottom. The drying furnace body 1 communicates with the discharging cone bin 6, the discharging pipe 7 communicates with the feeder inlet 10, and the baffle plate 8 is inclined downward from the connecting corner of the discharging pipe 7 and the feeder 9 and passes through the discharging pipe 7.
[0044] In implementation, in order to facilitate the baffle plate 8 to pass through the discharging mechanism, a bevel is formed on the side wall of the discharging pipe 7, which is consistent with the inclination direction and inclination angle of the baffle plate 8. Preferably, the distance from the bevel to the lower end of the discharging pipe 7 is 5 cm.
[0045] The drying furnace discharging and feeding device provided by the embodiment further comprises a feeding bin 3 arranged on the top of the drying furnace body 1; the feeding bin 3 is externally connected with a semi-coke feeding pipe 2; the semi-coke feeding pipe 2 is communicated with the drying furnace body 1 through the feeding bin 3.
[0046] When the semi-coke raw material to be dried enters the feeding bin 3 from the semi-coke feeding pipe 2 and then enters the drying furnace body 1, the feeding bin 3 can play a buffering role, avoid the fluctuation caused by the increase of the moisture in the semi-coke raw material, and ensure the stability of the feeding, drying and discharging and feeding processes.
[0047] In the embodiment, an upper material level meter 4 and a lower material level meter 5 located below the upper material level meter 4 are arranged on the feeding bin 3. The buffering amount of the semi-coke raw material in the feeding bin is accurately controlled through the two material level meters, so that the accumulation or shortage of the material can be avoided.
[0048] The drying furnace discharging and feeding device has the advantages that the moisture of the material is qualified within two hours after the drying furnace is started, the time for adjusting the moisture after the drying furnace is started is shortened by 1.5 hours, the output is increased by 37.5 tons per time according to the output of 25 tons per hour, the output of the drying furnace can be effectively increased, the temperature indexes of the drying furnace are in the normal range after the drying furnace is started, the risk of the red material ignition of the drying furnace is reduced, and the service life of the equipment is prolonged.
[0049] In the utility model, through the cooperation of the drying furnace body 1, the material blocking plate 8 and the feeding machine 9, the long-period stable operation of the equipment is effectively ensured, the problem of the large temperature difference of the materials of the inner and outer arc plates is fundamentally solved, the moisture of the finished semi-coke is uniform, the qualified rate of the finished semi-coke is ensured, the risk of the material ignition in the drying furnace is reduced, the red material phenomenon is effectively avoided, the service life of the equipment is prolonged, the maintenance frequency is reduced, and the maintenance cost is saved.
[0050] The above only describes some exemplary embodiments of the utility model in a descriptive manner, without doubt, for ordinary skilled in the art, under the condition that the spirit and scope of the utility model are not deviated, the described embodiments can be modified in various different modes. Therefore, the above drawings and description are illustrative in nature and should not be understood as the limitation of the protection scope of the utility model claims.
Claims
1. A feeding device for a drying oven, characterized in that, It is applied to the body of the drying oven (1), including a baffle plate (8) and a feeder (9); the bottom of the drying oven body (1) is connected to a feeding mechanism; the drying oven body (1) is connected to the feeder (9) through the feeding mechanism; the baffle plate (8) is located at the corner where the feeding mechanism and the feeder (9) are connected, and one end of the baffle plate (8) is inclined downward and passes through the feeding mechanism and is located inside the feeder (9).
2. The drying oven discharge feeding device according to claim 1, characterized in that, The inclination angle of the baffle plate (8) is 25° to 35°.
3. The drying oven discharge feeding device according to claim 2, characterized in that, The vertical distance between the end of the baffle plate (8) located inside the feeder (9) and the bottom surface of the feeder (9) is 12cm to 15cm.
4. The drying oven discharge feeding device according to claim 3, characterized in that, A pull ring (13) is provided on the baffle plate (8); the pull ring (13) is located outside the feeding mechanism.
5. The drying oven discharge feeding device according to any one of claims 1-4, characterized in that, The drying oven feeding device also includes a drive motor (12) placed on the feeder (9) and connected to the feeder (9).
6. The drying oven discharge feeding device according to claim 5, characterized in that, The feeder (9) is provided with a feeder inlet (10) and a feeder outlet (11) connected to the feeder inlet (10); the feeder inlet (10) and the feeder outlet (11) are arranged diagonally, and the feeding mechanism is connected to the feeder inlet (10).
7. The drying oven discharge feeding device according to claim 6, characterized in that, The feeding mechanism includes a feeding cone (6) and a feeding pipe (7) connected sequentially from top to bottom; the drying furnace body (1) is connected to the feeding cone (6), and the feeding pipe (7) is connected to the feeder inlet (10); the baffle plate (8) slopes downward through the feeding pipe (7) from the corner where the feeding pipe (7) and the feeder (9) are connected.
8. The drying oven discharge feeding device according to claim 7, characterized in that, The feeding device for the drying furnace also includes a feeding hopper (3) located at the top of the drying furnace body (1); a semi-coke feeding pipe (2) is connected to the feeding hopper (3); the semi-coke feeding pipe (2) is connected to the drying furnace body (1) through the feeding hopper (3).
9. The drying oven discharge feeding device according to claim 8, characterized in that, The feeding hopper (3) is equipped with a feeding level gauge (4) and a discharging level gauge (5) located below the feeding level gauge (4).