Device for automatically adding large aluminum alloy into zinc pot
By using a motor-driven conveyor belt system inside the zinc pot, combined with a guiding and tensioning mechanism, the problems of offset and slack in the conveying process of large aluminum alloy blocks are solved, achieving stable and efficient automatic addition.
Patent Information
- Application Number
- CN202423114447.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing devices that automatically add large aluminum alloy blocks to zinc pots are prone to shifting, shifting, and loosening due to the characteristics of the conveyor belt material, resulting in poor conveying efficiency.
The motor-driven conveyor belt system, combined with a guiding mechanism and a tensioning mechanism, ensures the stable transport of large aluminum alloy blocks. The guiding mechanism uses guide plates and springs to guide the conveyor belt, while the tensioning mechanism uses a motor and bevel gears to drive a screw to rotate, thus tensioning the conveyor belt.
This achieves stable movement of large aluminum alloy blocks and effective tensioning of the conveyor belt, improving the stability and efficiency of automatic feeding.
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Figure CN223596486U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to smelting zinc pot technical field, concretely to a device that adds big aluminum alloy to zinc pot automatically. BACKGROUND
[0002] It is known that smelting zinc pot is the equipment for smelting zinc or other metals, and is usually used in the process of metal smelting and casting. Among them, the smelting furnace is used to heat the ore or other zinc-containing raw materials to the melting point to make them melt into liquid metal. The smelting furnace can be an electric arc furnace, an induction furnace, an oil-fired furnace, etc.
[0003] In the utility model patent with patent grant announcement No. CN215713288U, a zinc pot automatic zinc ingot adding device is disclosed, which comprises a workbench, a zinc block box is installed on one side of the upper surface of the workbench, a push oil cylinder is installed on one side of the upper surface of the workbench, an inlet and outlet are opened on one side of the lower end of the zinc block box, a discharge port is opened on the other side of the lower end of the zinc block box, a push plate is installed on the extension end of the push oil cylinder, a push alignment oil cylinder is arranged above the push oil cylinder, the push alignment oil cylinder is installed on the upper surface of the workbench through supporting legs, a square opening is opened on one side of the upper end of the zinc block box, a push alignment plate is installed on the extension end of the push alignment oil cylinder, and the push alignment plate is located in the zinc block box.
[0004] However, the existing device for automatically adding big aluminum alloy to zinc pot also has some shortcomings. Although the existing device for automatically adding big aluminum alloy to zinc pot uses a conveying belt and other components to complete the feeding of big aluminum alloy blocks, the conveying belt is prone to movement deviation due to its material properties, and long-term use may also cause relaxation, thereby causing poor conveying effect. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a device for automatically adding big aluminum alloy to zinc pot to solve the problem of poor conveying effect caused by the movement deviation of big aluminum alloy blocks due to the material properties of the conveying belt and the relaxation caused by long-term use.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a device is added to the zinc pot in automatic big aluminium alloy, including smelting zinc pot body and support frame, the lower end of smelting zinc pot body is fixedly connected with base, the inside of support frame is provided with driving roller, the inside of support frame is provided with driven roller, the surface of driven roller and driving roller is provided with conveyor belt in common, the horizontal portion of support frame is fixedly installed with motor one, the output shaft of motor one is rotatably connected with support frame, the output shaft of motor one is welded with driving roller, the surface of conveyor belt contacts multiple evenly distributed big aluminium alloy blocks, the support frame is provided with guide mechanism, the support frame is provided with tensioning mechanism.
[0007] Preferably, the guide mechanism includes a fixed ear, the horizontal portion of the support frame is fixedly connected with two symmetrical fixed ears, the inner wall of the fixed ear is slidably connected with a telescopic rod, the end face of the telescopic rod near the side of the big aluminum alloy block is fixedly connected with a guide piece, the guide piece contacts the big aluminum alloy block, the upper side of the telescopic rod is fixedly connected with a moving piece, the end face of the moving piece near the side of the fixed ear is welded with a spring, the other end of the spring is welded with the fixed ear, through the setting of the telescopic rod, the spring and other structures, the guide piece can contact the big aluminum alloy block, and the big aluminum alloy block is guided.
[0008] Preferably, the lower side of the telescopic rod is fixedly connected with a guide block, and the guide block is slidably connected with the fixed ear. Through the setting of the guide block, the movement deflection problem of the telescopic rod is avoided.
[0009] Preferably, the tensioning mechanism includes a fixed shell, the horizontal portion of the support frame is provided with the fixed shell through the connecting piece, the front surface of the fixed shell is fixedly installed with a motor two, the output end of the motor two is rotatably connected with the fixed shell, the output end outside of the motor two is fixedly sleeved with a bevel gear one, the inside of the fixed shell is provided with a screw rod through a bearing, the outside of the screw rod is connected with a screw cylinder through a thread, the upper end of the screw cylinder is fixedly connected with a support seat, the vertical portion of the support seat is provided with a tensioning roller through a rotating shaft, the tensioning roller contacts the conveyor belt, through the action of the motor two, the bevel gear one and other structures, the screw rod can be driven to rotate, and then the support seat drives the tensioning roller to move, so that the conveyor belt is tensioned.
[0010] Preferably, the outside of the screw rod is fixedly sleeved with a bevel gear two, the bevel gear two is engaged with the bevel gear one, through the engagement, when the bevel gear one rotates, the bevel gear two can be driven to rotate.
[0011] Preferably, the vertical portion of the support seat is fixedly connected with a moving plate, and the moving plate is slidably connected with the fixed shell. Through the setting of the moving plate, the support seat can be guided.
[0012] Compared with the prior art, the device has the beneficial effects as follows:
[0013] 1、The device for automatically adding large aluminum alloy into zinc pot, through the setting of motor one, conveying belt and the like structure, can convey the large aluminum alloy block, and then automatically add the large aluminum alloy block into the internal of the smelting zinc pot, under the action of the guide piece, the large aluminum alloy block can be guided to ensure the stable movement of the large aluminum alloy block, and under the structure of the spring, the guiding effect of the guide piece can be ensured.
[0014] 2、The device for automatically adding large aluminum alloy into zinc pot, through the action of motor two, bevel gear two and the like structure, can drive the screw rod to rotate to push the screw cylinder to move, and then make the supporting seat drive the tensioning roller to move to tension the conveying belt to ensure the conveying effect of the conveying belt. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a first perspective structural schematic view of the device for automatically adding large aluminum alloy into zinc pot of the utility model;
[0016] Figure 2 It is a second perspective structural schematic view of the device for automatically adding large aluminum alloy into zinc pot of the utility model;
[0017] Figure 3 It is a third perspective structural schematic view of the device for automatically adding large aluminum alloy into zinc pot of the utility model;
[0018] Figure 4 It is the A place enlarged schematic view of the device for automatically adding large aluminum alloy into zinc pot of the utility model; Figure 2
[0019] Figure 5 It is the fixed shell sectional view schematic view of the device for automatically adding large aluminum alloy into zinc pot of the utility model. Figure 3
[0020] In the drawing: 1, smelting zinc pot body; 2, support frame; 3, base; 4, driving roller; 5, driven roller; 6, conveying belt; 7, motor one; 8, large aluminum alloy block; 9, guide mechanism; 10, tensioning mechanism; 91, fixed lug; 92, telescopic rod; 93, guide block; 94, guide piece; 95, moving piece; 96, spring; 101, fixed shell; 102, motor two; 103, bevel gear one; 104, screw rod; 105, bevel gear two; 106, screw cylinder; 107, supporting seat; 108, tensioning roller; 109, moving plate. DETAILED DESCRIPTION
[0021] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0022] In the description of the utility model, it is necessary to understand that the orientation or positional relation indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relation shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "a plurality of" is two or more, unless otherwise specified.
[0023] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances.
[0024] The utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0025] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 , a device for automatically adding large aluminum alloy into zinc pot, including smelting zinc pot body 1 and support frame 2, the lower end of smelting zinc pot body 1 is fixedly connected with base 3, the inside of support frame 2 is provided with driving roller 4, the inside of support frame 2 is provided with driven roller 5, the surface of driven roller 5 and driving roller 4 is provided with conveying belt 6 in common, the horizontal part of support frame 2 is fixedly installed with motor one 7, the output shaft of motor one 7 is rotatably connected with support frame 2, the output shaft of motor one 7 is welded with driving roller 4, the surface of conveying belt 6 contacts a plurality of uniformly distributed large aluminum alloy blocks 8.
[0026] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4The support frame 2 is provided with a guide mechanism 9, the guide mechanism 9 comprises a fixed lug 91, the horizontal part of the support frame 2 is fixedly connected with two symmetrical fixed lugs 91, the inner wall of the fixed lug 91 is slidably connected with an extension rod 92, the lower side of the extension rod 92 is fixedly connected with a guide block 93, the guide block 93 is slidably connected with the fixed lug 91, through the arrangement of the guide block 93, the movement deflection problem of the extension rod 92 is avoided, the end face of the side of the extension rod 92 close to the large aluminum alloy block 8 is fixedly connected with a guide piece 94, the guide piece 94 is in contact with the large aluminum alloy block 8, the upper side of the extension rod 92 is fixedly connected with a moving piece 95, the end face of the side of the moving piece 95 close to the fixed lug 91 is welded with a spring 96, the other end of the spring 96 is welded with the fixed lug 91, through the arrangement of the extension rod 92, the spring 96 and the like, the guide piece 94 can be in contact with the large aluminum alloy block 8, and the large aluminum alloy block 8 is guided.
[0027] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 The support frame 2 is provided with a tensioning mechanism 10, the tensioning mechanism 10 comprises a fixed shell 101, the horizontal part of the support frame 2 is installed with the fixed shell 101 through a connecting piece, the front surface of the fixed shell 101 is fixedly installed with a motor two 102, the output end of the motor two 102 is rotatably connected with the fixed shell 101, the output end outside of the motor two 102 is fixedly sleeved with a bevel gear one 103, the inside of the fixed shell 101 is installed with a screw rod 104 through a bearing, the outside of the screw rod 104 is threadedly connected with a screw cylinder 106, the upper end of the screw cylinder 106 is fixedly connected with a support seat 107, the vertical part of the support seat 107 is installed with a tensioning roller 108 through a rotating shaft, the tensioning roller 108 is in contact with the conveying belt 6, through the action of the motor two 102, the bevel gear one 103 and the like, the screw rod 104 can be driven to rotate, and then the support seat 107 drives the tensioning roller 108 to move, and the conveying belt 6 is tensioned.
[0028] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 The outside of the screw rod 104 is fixedly sleeved with a bevel gear two 105, the bevel gear two 105 is engaged with the bevel gear one 103, through the engagement, when the bevel gear one 103 rotates, the bevel gear two 105 can be driven to rotate, the vertical part of the support seat 107 is fixedly connected with a moving plate 109, the moving plate 109 is slidably connected with the fixed shell 101, through the arrangement of the moving plate 109, the support seat 107 can be guided.
[0029] The utility model discloses a specific implementation process as follows: when using, start motor one 7 drive output shaft and carry out rotation to drive driving roller 4 to carry out rotation, under the cooperation of driven roller 5, can make that conveying belt 6 moves to drive big aluminium alloy block 8 to move, to big aluminium alloy block 8 carries out automatic feeding and uses;
[0030] When conveying belt 6 moves, can drive big aluminium alloy block 8 along the surface of guide piece 94 and move, to big aluminium alloy block 8 carries out orientation, to guarantee the movement stability of big aluminium alloy block 8, under the deformation of spring 96, can promote moving piece 95 and drive telescopic link 92 to move, and then make guide piece 94 always contact with big aluminium alloy block 8, to guarantee the orientation effect of guide piece 94;
[0031] Start motor two 102 drive output end and carry out rotation to drive bevel gear one 103 to carry out rotation, under the meshing relationship, make bevel gear one 103 drive bevel gear two 105 to carry out rotation to drive screw rod 104 to carry out rotation, under the relationship of screw connection, can drive screw cylinder 106 to move, and then drive support base 107 to move, finally drive tensioning roller 108 to move, make tensioning roller 108 to conveying belt 6 and carry out tensioning, to guarantee the conveying effect of conveying belt 6.
[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for automatic addition of large aluminum alloy into a zinc pot, comprising a smelting zinc pot body (1) and a supporting frame (2), characterized in that: The lower end of the smelting zinc pot body (1) is fixedly connected with a base (3), the inside of the support frame (2) is provided with a driving roller (4), the inside of the support frame (2) is provided with a driven roller (5), the surface of the driven roller (5) and the driving roller (4) are provided with a conveying belt (6) in common, the horizontal part of the support frame (2) is fixedly installed with a motor one (7), the output shaft of the motor one (7) is rotatably connected with the support frame (2), the output shaft of the motor one (7) is welded with the driving roller (4), the surface of the conveying belt (6) contacts a plurality of uniformly distributed large aluminum alloy blocks (8), the support frame (2) is provided with a guide mechanism (9), and the support frame (2) is provided with a tensioning mechanism (10).
2. A device for automatically adding large aluminum alloy to a zinc pot according to claim 1, characterized in that: The guide mechanism (9) comprises a fixed lug (91), the horizontal part of the support frame (2) is fixedly connected with two symmetrical fixed lugs (91), the inner wall of the fixed lug (91) is slidably connected with a telescopic rod (92), the end face of the telescopic rod (92) close to the large aluminum alloy block (8) is fixedly connected with a guide piece (94), the guide piece (94) contacts the large aluminum alloy block (8), the upper side of the telescopic rod (92) is fixedly connected with a moving piece (95), the end face of the moving piece (95) close to the fixed lug (91) is welded with a spring (96), the other end of the spring (96) is welded with the fixed lug (91).
3. A device for automatically adding large aluminum alloy to a zinc pot according to claim 2, characterized in that: The lower side of the telescopic rod (92) is fixedly connected with a guide block (93), and the guide block (93) is slidably connected with the fixed lug (91).
4. A device for automatically adding large aluminum alloy to a zinc pot according to claim 1, characterized in that: The tensioning mechanism (10) comprises a fixed shell (101), the horizontal part of the support frame (2) is installed with the fixed shell (101) through a connecting piece, the front surface of the fixed shell (101) is fixedly installed with a motor two (102), the output end of the motor two (102) is rotatably connected with the fixed shell (101), the output end outside of the motor two (102) is fixedly sleeved with a bevel gear one (103), the inside of the fixed shell (101) is installed with a screw rod (104) through a bearing, the outside of the screw rod (104) is connected with a screw cylinder (106) through threads, the upper end of the screw cylinder (106) is fixedly connected with a support seat (107), the vertical part of the support seat (107) is installed with a tensioning roller (108) through a rotating shaft, and the tensioning roller (108) contacts the conveying belt (6).
5. A device for automatically adding large aluminum alloy to a zinc pot according to claim 4, characterized in that: The outside of the screw rod (104) is fixedly sleeved with a bevel gear two (105), and the bevel gear two (105) is engaged with the bevel gear one (103).
6. A device for automatically adding large aluminum alloy to a zinc pot according to claim 4, characterized in that: The vertical part of the support seat (107) is fixedly connected with a moving plate (109), and the moving plate (109) is slidably connected with the fixed shell (101).