Novel modularized hard ceramic fiber board furnace lining
By using trapezoidal splicing blocks and stainless steel plates to fix the modular hard ceramic fiberboard furnace lining, the problems of thermal conductivity and thermal shock resistance of traditional furnace lining materials are solved, achieving efficient maintenance and heat preservation performance.
Patent Information
- Application Number
- CN202423288354.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional furnace lining materials have high thermal conductivity and poor thermal shock resistance. They are prone to cracking and falling off after long-term use. Furthermore, all-fiber modules are prone to shrinkage and falling off under airflow scouring and erosion, resulting in low maintenance efficiency.
The furnace lining is made of modular rigid ceramic fiberboard, which is fixed by trapezoidal splicing blocks and stainless steel plates. Combined with ceramic fiber blankets and glue filling, it forms a stable furnace lining structure. Damaged parts can be disassembled and replaced individually.
It improves the overall stability and maintenance efficiency of the furnace lining, reduces maintenance time, and maintains good insulation performance and aesthetics.
Smart Images
Figure CN223596500U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial furnace technical field, concretely is a new modular hard ceramic fiber plate furnace lining. BACKGROUND
[0002] Traditional furnace lining adopts firebrick to do heat preservation, and fills fireproof filler between brick joints, but the thermal conductivity coefficient of firebrick is big, the energy -conserving effect is general, the thermal shock resistance is poor, and the long -term use will appear the problem of cracking, collapse.
[0003] Adopting the full fiber module to do the furnace lining has the advantages such as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical vibration resistance, but when long -termly enduring the scouring of airflow and the erosion of slag in hearth, the full ceramic fiber furnace lining will shrink, fall off, and the heat preservation greatly reduces, at this time, the damaged full fiber module needs to be disassembled and replaced, which greatly reduces the work efficiency. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem of overcoming the defects of the prior art and provides a new modular hard ceramic fiber plate furnace lining, which can effectively solve the problems in the background art.
[0005] In order to achieve the above-mentioned purpose, the utility model discloses a new modular hard ceramic fiber plate furnace lining, which adopts the technical scheme that a box type furnace external steel structure is arranged. The box type furnace external steel structure is provided with a movable top cover at the top. Bolts are arranged inside the box type furnace external steel structure and the movable top cover. The inner surfaces of the box type furnace external steel structure and the movable top cover are covered with ceramic fiber blankets. The other side of the ceramic fiber blankets is provided with furnace lining modules. The furnace lining modules are hard ceramic fiber blocks. Stainless steel plates are arranged inside the furnace lining modules. The bolts pass through the furnace lining modules and the stainless steel plates and are fixed to the box type furnace external steel structure and the movable top cover.
[0006] As a preferred technical scheme of the utility model, the furnace lining modules include first splicing blocks and second splicing blocks. The first splicing blocks and the second splicing blocks are both trapezoidal. The first splicing blocks and the second splicing blocks are provided with counterbores. The counterbores on the first splicing blocks are arranged at the long edges. The counterbores on the second splicing blocks are arranged at the short edges. The first splicing blocks and the second splicing blocks support each other, thereby reducing the support pressure of the bolts.
[0007] As a preferred technical scheme of the utility model, the first splicing block and the second splicing block are mutually staggered and spliced, and cover the entire box furnace external steel structure and the movable top cover inside, the first splicing block and the second splicing block are inserted on the bolt through the counterbore and the through hole on the stainless steel plate, and a nut is screwed on the stainless steel plate, when the damaged furnace lining module needs to be removed, only the damaged furnace lining module and an adjacent furnace lining module are removed, and the damaged furnace lining module can be replaced.
[0008] As a preferred technical scheme of the utility model, the counterbore is filled with fiber cotton, and glue is used to smear the joint between the first splicing block and the second splicing block, so that the heat preservation performance and the aesthetic degree are further improved.
[0009] As a preferred technical scheme of the utility model, the box furnace external steel structure bottom is provided with a brick groove, the brick groove is connected with the furnace lining module, and the brick groove is used to protect the furnace lining module at the lower part of the box furnace external steel structure, so that the furnace lining module is further prevented from moving.
[0010] Compared with the prior art, the utility model has the beneficial effects that: through the mutual engagement between the first splicing block and the second splicing block, the integrity and the stability of the furnace lining are ensured, when an individual furnace lining module is damaged, only the damaged furnace lining module and an adjacent furnace lining module are removed, and the damaged furnace lining module can be replaced, so that the maintenance efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a structure schematic view of the utility model;
[0012] Figure 2 It is a furnace lining module layout schematic view of the utility model;
[0013] Figure 3 It is an enlarged view of A of the utility model;
[0014] Figure 4 It is a first splicing block structure schematic view of the utility model;
[0015] Figure 5 It is a second splicing block structure schematic view of the utility model.
[0016] In the drawing: 1, box furnace external steel structure; 2, movable top cover; 3, furnace lining module; 301, first splicing block; 302, second splicing block; 4, stainless steel plate; 5, counterbore; 6, ceramic fiber blanket; 7, bolt; 8, brick groove. DETAILED DESCRIPTION
[0017] Clearly, the described embodiments are merely a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model. Embodiment 1
[0018] As Figures 1 to 5 The utility model discloses a novel modular hard ceramic fiber plate furnace lining adopts the technical scheme is, including the box type furnace outside steel structure 1, the box type furnace outside steel structure 1 top has movable top 2, the box type furnace outside steel structure 1 and movable top 2 inside surface is equipped with bolt 7, and bolt 7 has a plurality of, and the box type furnace outside steel structure 1 and movable top 2 inside surface covers ceramic fiber blanket 6, and ceramic fiber blanket 6 other side has furnace lining module 3, and furnace lining module 3 includes first splicing block 301 and second splicing block 302, and first splicing block 301 and second splicing block 302 are all trapezoidal, and first splicing block 301 and second splicing block 302 are equipped with counterbore 5, and the counterbore 5 of first splicing block 301 is located at long side, and the counterbore 5 of second splicing block 302 is located at short side, and first splicing block 301 and second splicing block 302 are alternately arranged, and are paved to the inside of box type furnace outside steel structure 1 and movable top 2, and first splicing block 301 and second splicing block 302 have stainless steel plate 4 inside, and the through hole is set up on stainless steel plate 4, and the through hole is concentric with counterbore 5, and first splicing block 301 and second splicing block 302 are inserted to bolt 7 through the through hole and counterbore 5, and are fastened on the box type furnace outside steel structure 1 by screwing nut from the inside of counterbore 5 on bolt 7 and through stainless steel plate 4, and there is fiber broken cotton filling in counterbore 5, and the joint between first splicing block 301 and second splicing block 302 is coated with glue, and the bottom of box type furnace outside steel structure 1 is equipped with brick groove 8, and brick groove 8 is connected with furnace lining module 3.
[0019] The working principle of the utility model: when installing, first, ceramic fiber blanket 6 is covered in the inner surface of box type furnace outside steel structure 1, because ceramic fiber blanket 6 has the penetration support of bolt 7, so it will not fall off quickly, then first splicing block 301 and second splicing block 302 are alternately inserted to bolt 7 through counterbore 5 and fastened with nut until the entire inner wall is paved, when using fiber broken cotton filling to fill counterbore 5, when individual furnace lining module 3 is damaged between, only need to remove the damaged furnace lining module 3 and an adjacent furnace lining module 3 together, can be removed and replaced.
[0020] The mechanical connection involved in the utility model is the usual means adopted by those skilled in the art, and can be obtained by limited tests, which belongs to the public knowledge.
[0021] Components not specifically described herein are of the prior art.
[0022] While the embodiments of the present application have been shown and described, it is to be understood that the embodiments can be varied, modified, substituted and changed by those skilled in the art without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A new modular hard ceramic fiber board furnace lining characterized by: The box furnace external steel structure (1) is provided with a movable top cover (2) at the top, the box furnace external steel structure (1) and the movable top cover (2) are internally provided with bolts (7), the internal surfaces of the box furnace external steel structure (1) and the movable top cover (2) are covered with ceramic fiber blankets (6), the other side of the ceramic fiber blankets (6) is provided with furnace lining modules (3), the furnace lining modules (3) are hard ceramic fiber blocks, the furnace lining modules (3) are internally provided with stainless steel plates (4), the bolts (7) pass through the furnace lining modules (3) and the stainless steel plates (4) and are fixed to the box furnace external steel structure (1) and the movable top cover (2).
2. A new modular hard ceramic fiber block lining according to claim 1, characterized by: The furnace lining modules (3) comprise first splicing blocks (301) and second splicing blocks (302), and the first splicing blocks (301) and the second splicing blocks (302) are both trapezoidal.
3. A new modular hard ceramic fiber block lining according to claim 2, characterized by: The first splicing blocks (301) and the second splicing blocks (302) are provided with counterbores (5), the counterbores (5) on the first splicing blocks (301) are arranged at long edges, and the counterbores (5) on the second splicing blocks (302) are arranged at short edges.
4. A novel modular hard ceramic fiber block lining according to claim 3, characterized by: The first splicing blocks (301) and the second splicing blocks (302) are interlaced and spliced with each other and cover the entire inside of the box furnace external steel structure (1) and the movable top cover (2).
5. A novel modular hard ceramic fiber block lining according to claim 4, characterized in that: The first splicing blocks (301) and the second splicing blocks (302) are inserted into the bolts (7) through the counterbores (5) and through holes in the stainless steel plates (4) and are screwed to the stainless steel plates (4) by using nuts.
6. A novel modular hard ceramic fiber block lining according to claim 5, characterized by: The counterbores (5) are filled with fiber cotton.
7. A new modular hard ceramic fiber block lining according to claim 5, characterized by: Glue is applied to the joints between the first splicing blocks (301) and the second splicing blocks (302).
8. A new modular hard ceramic fiber block lining according to claim 4, characterized by: The box furnace external steel structure (1) is provided with a brick groove (8) at the bottom, and the brick groove (8) is connected to the furnace lining modules (3).