Tray type interchange jig for electrical elements
The threaded connection design and rotating structure of the lower and upper trays simplify the jig manufacturing process, improve the practicality and applicability of the electrical component tray-type interchangeable jig, and solve the problem of complex jig manufacturing in existing jigs.
Patent Information
- Application Number
- CN202520592456.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-04-01
AI Technical Summary
The existing electrical component tray-type fixture has a complex manufacturing process, requiring threaded holes to be made on two plates for fixation, which increases the manufacturing time and number of steps.
The design employs a lower tray and an upper tray. The lower tray has a first threaded hole and a fixing groove. The upper tray is fixed by bolts and a threaded connection with the fixing ring, which simplifies the manufacturing process. The rotating groove, rotating shaft, and rotating cylinder facilitate the adjustment of the angle and fixation on the operating table.
It reduces the complexity of fixture manufacturing process, improves practicality and applicability, facilitates the fixing of upper trays of different sizes and shapes, reduces wear, and is suitable for various processing environments.
Smart Images

Figure CN223597749U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrical component jig technical field, concretely is the tray formula interchange jig of electrical component. BACKGROUND
[0002] The tray formula interchange jig (also called tray jig) of electrical component is mainly used for the detection, test, assembly, disassembly etc. of electrical component. It can provide a stable support platform for quickly and conveniently replacing and processing different types of electrical components, especially in the production and maintenance process. In the manufacturing, inspection, maintenance etc. of electronic equipment, the role of tray formula interchange jig is very important, which can effectively improve production efficiency, reduce damage and improve work precision.
[0003] The existing jig is assembled by opening threaded holes on two plates, using bolts and threaded holes to fix the two plates. However, installation holes need to be opened on both plates, which greatly increases the preparation process and time of the jig. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing the tray formula interchange jig of electrical component to solve the problem in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: the tray formula interchange jig of electrical component, comprising:
[0006] The lower tray is provided with a plurality of uniformly distributed placing grooves in the top center, and the top of the lower tray is provided with an upper tray, and the middle part of the upper tray is provided with a processing port.
[0007] The plate body connecting assembly comprises a bolt, a fixing ring, a fixing groove and a first threaded hole, the top of the lower tray is provided with a first threaded hole, the inner cavity of the first threaded hole is connected with the bolt through a thread, the head of the bolt is fixedly sleeved with a fixing ring, and the outer side of the top of the upper tray is provided with a fixing groove.
[0008] The beneficial effect of the above technical scheme is that: through the fixing groove arranged on the outer side of the upper tray, the first threaded hole, the bolt and the fixing ring arranged on the lower tray, the upper tray is placed on the top of the lower tray, the bolt is screwed into the inner cavity of the first threaded hole, the fixing ring on the outer side of the bolt is in contact with the inner cavity of the fixing groove, the bottom of the fixing ring is in contact with the bottom of the inner cavity of the fixing groove, the threaded connection between the bolt and the first threaded hole is utilized, so that the upper tray is fixed on the top of the lower tray, the clamping of the electrical components in the placing groove is realized, the process of preparing the jig is greatly reduced due to the fact that only the fixing groove needs to be arranged on the upper tray, and meanwhile, the connection between the lower tray and the upper tray is facilitated, and the practicability of the jig is improved due to the fact that the first threaded holes are arranged on the lower tray, so that the upper trays with different sizes and shapes can be fixed.
[0009] As a further improvement of the utility model, one side of the lower tray is provided with a rotating groove, an inner cavity of the rotating groove is fixedly sleeved with a rotating shaft, an outer side of the rotating shaft is sleeved with a rotating drum with a rotating degree of freedom, a bottom of the rotating drum is fixedly installed with a mounting plate, one side of the mounting plate is provided with a mounting hole.
[0010] The beneficial effect of the above technical scheme is that: through the rotating groove, the rotating shaft, the rotating drum, the mounting plate and the mounting hole arranged on one side of the lower tray, one side of the lower tray can be fixed on the operation table, the angle between the lower tray and the operation table can be adjusted due to the rotating connection between the rotating shaft and the rotating drum, so that the jig is suitable for use in different processing environments.
[0011] As a further improvement of the utility model, the bottom of the mounting plate and the bottom of the lower tray are on the same horizontal plane, and the highest point of the rotating drum and the top of the lower tray are on the same horizontal plane.
[0012] The beneficial effect of the above technical scheme is that: through the bottom of the mounting plate and the bottom of the lower tray being on the same horizontal plane, and the highest point of the rotating drum and the top of the lower tray being on the same horizontal plane, the flatness of the whole device is ensured.
[0013] As a further improvement of the utility model, the side surface of the lower tray close to the rotating shaft is arc-shaped.
[0014] The beneficial effect of the above technical scheme is that: through the side surface of the lower tray close to the rotating shaft being arc-shaped, the other side of the lower tray can rotate along one side of the lower tray, and the rotation of the lower tray is facilitated.
[0015] As a further improvement of the utility model, the other side of the lower tray is fixedly installed with a handle, and the handle is in the shape of U.
[0016] The beneficial effect of the above technical scheme is that the handle is arranged on the lower tray, which facilitates the carrying of the lower tray and facilitates the lifting of the lower tray from the other side of the lower tray to adjust the inclination angle of the lower tray.
[0017] As a further improvement of the present application, an inner wall of the handle is provided with a lifting groove, and the lifting groove and the handle are connected in a circular arc transition connection.
[0018] The beneficial effect of the above technical scheme is that the handle is arranged on the lower tray, which facilitates the carrying of the lower tray and facilitates the lifting of the lower tray from the other side of the lower tray to adjust the inclination angle of the lower tray.
[0019] As a further improvement of the present application, the plate body connecting assembly further comprises a gasket plate movably sleeved in the inner cavity of the fixing groove, and a distance between the top of the gasket plate and the top of the upper tray is equal to the thickness of the fixing ring.
[0020] The beneficial effect of the above technical scheme is that the handle is arranged on the lower tray, which facilitates the carrying of the lower tray and facilitates the lifting of the lower tray from the other side of the lower tray to adjust the inclination angle of the lower tray.
[0021] As a further improvement of the present application, the inner cavity of the processing port and the upper tray are connected in a circular arc shape, and the length and width of the upper tray are greater than the length and width of the processing port.
[0022] The beneficial effect of the above technical scheme is that the handle is arranged on the lower tray, which facilitates the carrying of the lower tray and facilitates the lifting of the lower tray from the other side of the lower tray to adjust the inclination angle of the lower tray. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0024] Figure 1 It is a schematic diagram of the overall structure of the tray type interchangeable jig for electrical components of the present application.
[0025] Figure 2 It is an exploded view between the lower tray and the upper tray of the tray type interchangeable jig for electrical components of the present application.
[0026] Figure 3 Figure 2 is a back view of the lower tray of the tray-type interchangeable jig for electrical components of the utility model;
[0027] Figure 4 Figure 3 is a sectional view of the lower tray of the tray-type interchangeable jig for electrical components of the utility model.
[0028] In the figure: 1, lower tray; 2, placement groove; 3, first threaded hole; 4, upper tray; 5, processing port; 6, bolt; 7, fixing ring; 8, fixing groove; 9, backing plate; 10, rotating groove; 11, rotating shaft; 12, rotating drum; 13, mounting plate; 14, mounting hole; 15, handle; 16, lifting groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Please refer to Figures 1-4 The utility model provides tray-type interchangeable jig for electrical components, including:
[0031] Lower tray 1, the top center of lower tray 1 is provided with a plurality of evenly distributed placement grooves 2, and the top of lower tray 1 is provided with an upper tray 4, and the middle part of upper tray 4 is provided with a processing port 5.
[0032] Plate body connecting assembly, plate body connecting assembly includes bolt 6, fixing ring 7, fixing groove 8 and first threaded hole 3, and the top of lower tray 1 is provided with a first threaded hole 3, and the inner cavity of first threaded hole 3 is connected with bolt 6 through screw thread, and the head of bolt 6 is fixedly sleeved with fixing ring 7, and the outer side of the top of upper tray 4 is provided with a fixing groove 8.
[0033] The beneficial effects of the above technical scheme are that: the upper tray 4 is placed on the top of the lower tray 1 by means of the fixing groove 8 on the outer side of the upper tray 4, the first threaded hole 3, the bolt 6 and the fixing ring 7 on the lower tray 1, the bolt 6 is screwed into the inner cavity of the first threaded hole 3, the fixing ring 7 on the outer side of the bolt 6 is in contact with the inner cavity of the fixing groove 8, the bottom of the fixing ring 7 is in contact with the bottom of the inner cavity of the fixing groove 8, the bolt 6 is threadedly connected with the first threaded hole 3, and therefore the upper tray 4 is fixed on the top of the lower tray 1, the electrical component in the placing groove 2 is clamped, the upper tray 4 only needs to be provided with the fixing groove 8, the process of manufacturing the jig is greatly reduced, and meanwhile the connection between the lower tray 1 and the upper tray 4 is facilitated, the lower tray 1 is provided with a plurality of first threaded holes 3, different sizes and shapes of the upper tray 4 can be fixed, and the practicability of the jig is improved.
[0034] In an embodiment of the present application, a rotating groove 10 is formed on one side of the lower tray 1, a rotating shaft 11 is fixedly sleeved in the inner cavity of the rotating groove 10, a rotating drum 12 with rotational freedom is sleeved on the outer side of the rotating shaft 11, an installation plate 13 is fixedly installed on the bottom of the rotating drum 12, and an installation hole 14 is formed on one side of the installation plate 13.
[0035] The beneficial effects of the above technical scheme are that: the one side of the lower tray 1 is fixed on the operation table by means of the rotating groove 10, the rotating shaft 11, the rotating drum 12, the installation plate 13 and the installation hole 14, the rotating shaft 11 is rotatably connected with the rotating drum 12, the angle between the lower tray 1 and the operation table can be adjusted, and the jig is suitable for use in different processing environments.
[0036] In an embodiment of the present application, the bottom of the installation plate 13 and the bottom of the lower tray 1 are on the same horizontal plane, and the highest point of the rotating drum 12 and the top of the lower tray 1 are on the same horizontal plane.
[0037] The beneficial effects of the above technical scheme are that: the bottom of the installation plate 13 and the bottom of the lower tray 1 are on the same horizontal plane, and the highest point of the rotating drum 12 and the top of the lower tray 1 are on the same horizontal plane, so that the flatness of the whole device is ensured.
[0038] In an embodiment of the present application, the side surface of the lower tray 1 close to the rotating shaft 11 is arc-shaped.
[0039] The beneficial effects of the above technical scheme are that: the side surface of the lower tray 1 close to the rotating shaft 11 is arc-shaped, so that the other side of the lower tray 1 can rotate along the one side of the lower tray 1, and the lower tray 1 is convenient to rotate.
[0040] In an embodiment of the present application, a handle 15 is fixedly installed on the other side of the lower tray 1, and the handle 15 is in the shape of U.
[0041] The beneficial effect of the above technical scheme is that the handle 15 is arranged on the lower tray 1, which facilitates the carrying of the lower tray 1 and facilitates the lifting of the lower tray 1 from the other side of the lower tray 1, and the inclination angle of the lower tray 1 is adjusted conveniently.
[0042] In an embodiment of the utility model, the inner wall of handle 15 is provided with a lifting groove 16, and the connection between the lifting groove 16 and the handle 15 is arc transition connection.
[0043] The beneficial effect of the above technical scheme is that the inner wall of the handle 15 is provided with the lifting groove 16, and the connection between the lifting groove 16 and the handle 15 is arc transition connection, which facilitates the lifting and use of the jig and reduces the wear of the lifting rope.
[0044] In an embodiment of the utility model, the plate body connecting assembly further comprises a backing plate 9 movably sleeved in the inner cavity of the fixing groove 8, and the distance between the top of the backing plate 9 and the top of the upper tray 4 is equal to the thickness value of the fixing ring 7.
[0045] The beneficial effect of the above technical scheme is that the fixing groove 8 is connected with the fixing ring 7 through the backing plate 9, which reduces the wear of the inner cavity of the fixing groove 8 when the bolt 6 is used to fix the upper tray 4 through the fixing ring 7, and improves the service life, and since the distance between the top of the backing plate 9 and the top of the upper tray 4 is equal to the thickness value of the fixing ring 7, the flatness of the top surface of the upper tray 4 is ensured when the upper tray 4 is installed, and the top surface of the upper tray 4 is conveniently processed.
[0046] In an embodiment of the utility model, the inner cavity of the processing opening 5 and the joint with the upper tray 4 are arc-shaped, and the length and width value of the upper tray 4 is greater than that of the processing opening 5.
[0047] The beneficial effect of the above technical scheme is that the inner cavity of the processing opening 5 and the joint with the upper tray 4 are arc-shaped, which reduces the pressing wear of the bottom of the upper tray 4 and the electronic components.
[0048] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A tray-type exchange tool for electrical components, characterized by, Include: Lower tray, the top center of the lower tray is provided with a plurality of uniformly distributed placing grooves, and the top of the lower tray is provided with an upper tray, and the middle part of the upper tray is provided with a processing port; The plate body connecting assembly comprises a bolt, a fixing ring, a fixing groove and a first threaded hole, the top of the lower tray is provided with a first threaded hole, the inner cavity of the first threaded hole is connected with the bolt through threads, the head of the bolt is fixedly sleeved with the fixing ring, and the outer side of the top of the upper tray is provided with a fixing groove.
2. The tray-type interchangeable jigs for electrical components according to Claim 1, wherein One side of the lower tray is provided with a rotating groove, the inner cavity of the rotating groove is fixedly sleeved with a rotating shaft, the outer side of the rotating shaft is sleeved with a rotating drum with rotational freedom, the bottom of the rotating drum is fixedly installed with a mounting plate, and one side of the mounting plate is provided with a mounting hole.
3. The tray-type interchangeable jigs for electrical components according to Claim 2, wherein The bottom of the mounting plate and the bottom of the lower tray are on the same horizontal plane, and the highest point of the rotating drum and the top of the lower tray are on the same horizontal plane.
4. The tray-type interchangeable jigs for electrical components according to Claim 2, wherein The side of the lower tray close to the rotating shaft is arc-shaped.
5. The tray-type interchangeable jigs for electrical components according to Claim 1, wherein The other side of the lower tray is fixedly installed with a handle, and the handle is U-shaped.
6. The tray-type interchangeable jigs for electrical components according to Claim 5, wherein The inner wall of the handle is provided with a hanging groove, and the connection between the hanging groove and the handle is arc-shaped.
7. The tray-type interchangeable jigs for electrical components according to Claim 1, wherein The plate body connecting assembly further comprises a backing plate, the backing plate is movably sleeved in the inner cavity of the fixing groove, and the distance between the top of the backing plate and the top of the upper tray is equal to the thickness value of the fixing ring.
8. The tray-type interchangeable jigs for electrical components according to Claim 1, wherein The inner cavity of the processing port and the connection between the upper tray are arc-shaped, and the length and width value of the upper tray is greater than that of the processing port.