Integrated pneumatic crimping machine for processing communication optical cable jumper wire

Abstract

The utility model discloses an integrated pneumatic crimping machine used for communication optical cable jumper wire processing, which comprises a processing base and a communication optical cable body, the communication optical cable body is located at the top of the processing base, the top of the processing base is provided with a crimping mechanism used for jumper wire processing of the communication optical cable body, and the integrated pneumatic crimping machine also comprises a power-off protection mechanism. The pressing mechanism is arranged on the side wall of the pressing mechanism; the fixing mechanism is located in the center of the top of the machining base and used for clamping and fixing the communication optical cable body; according to the scheme, by arranging the fixing mechanism, communication optical cable bodies of different sizes can be conveniently and stably clamped and fixed, so that the communication optical cable bodies do not need to be manually pressed and fixed, the purpose of improving the use safety is achieved, and by arranging the power-off protection mechanism, safety protection can be provided for workers through power off, and the working efficiency is improved. And the purpose of preventing the workers from being injured due to misoperation of the workers is achieved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of pneumatic crimping machines, in particular to an integrated pneumatic crimping machine for communication optical cable jumper processing. BACKGROUND

[0002] A communication optical cable is composed of a cable core composed of a plurality of (cores) optical fibers (generally from several cores to several thousand cores) and an outer protective layer. Compared with traditional symmetrical copper circuits and coaxial copper circuits, the optical fiber has much larger transmission capacity, less attenuation, longer transmission distance, smaller volume, lighter weight, no electromagnetic interference and lower cost. It is the most promising communication transmission medium at present, and communication optical cable jumper processing refers to installing connectors on both ends of the communication optical cable to realize active connection of the optical path. In order to facilitate the jumper processing of the communication optical cable, an integrated pneumatic crimping machine is often used to crimp the connector and the optical cable together.

[0003] The existing integrated pneumatic crimping machine is usually used by placing one end of the communication optical cable with the connector plug on the crimping jaw of the crimping machine, then driving the crimping plate to move to apply force to the optical cable below by the cylinder to deform the connector plug on one end of the communication optical cable and firmly fix it on the communication optical cable, thereby realizing the jumper processing of the connector plug and the communication optical cable.

[0004] However, in the above-mentioned jumper processing, in order to ensure that the crimping plate of the crimping machine can be accurately pressed on the communication optical cable and the connector plug, the staff often needs to manually press one end of the communication optical cable on the crimping jaw of the crimping machine for fixing the communication optical cable, which may cause the crimping plate to injure the staff due to the staff's negligence during the pressing and fixing process, and the safety is low. Therefore, the technical personnel in the art provides an integrated pneumatic crimping machine for communication optical cable jumper processing to solve the problems in the above background. CONTENT OF THE INVENTION

[0005] In order to solve the problems in the above background, the application provides an integrated pneumatic crimping machine for communication optical cable jumper processing.

[0006] The integrated pneumatic crimping machine for communication optical cable jumper processing provided by the application adopts the following technical scheme:

[0007] An integrated pneumatic crimping machine for communication optical cable jumper processing, comprising a processing base and a communication optical cable body, the communication optical cable body is located on the top of the processing base, the top of the processing base is provided with a crimping mechanism for jumper processing of the communication optical cable body, further comprising

[0008] A power-off protection mechanism is arranged on the side wall of the crimping mechanism for detecting and controlling the power-on or power-off of the crimping mechanism.

[0009] A fixing mechanism is arranged at the top center of the processing base for clamping and fixing the communication optical cable body.

[0010] The fixing mechanism comprises a fixing base plate, a plurality of fixing clamping plates and a plurality of stabilizing assemblies, the bottom of the fixing base plate is fixedly connected to the top center of the processing base, the bottom of each of the fixing clamping plates is mounted to the top of the fixing base plate through an adjusting assembly, and each of the stabilizing assemblies is mounted to the top of each of the fixing clamping plates.

[0011] Preferably, the adjusting assembly comprises an adjusting groove, a sliding rod, a sliding block and a spring, the adjusting groove is arranged on the top of the fixing base plate, the sliding rod is fixedly connected to the two ends of the adjusting groove, the bottom of the fixing clamping plate is slidingly connected to the side wall of the sliding rod through the sliding block, and the two ends of the spring are fixedly connected to one end of the adjusting groove and one end of the sliding block, respectively.

[0012] Preferably, the stabilizing assembly comprises a support frame, a rotating block, a pressing plate and two torsion springs, the bottom of the support frame is fixedly connected to the top of the fixing clamping plate, one end of the pressing plate is rotatably connected to the middle of the support frame through the rotating block, and the two ends of the two torsion springs are fixedly connected to the side wall of the support frame and the side wall of the rotating block, respectively.

[0013] Preferably, the fixing mechanism further comprises a plurality of protective soft pads, each of the protective soft pads is fixedly connected to the side wall of each of the fixing clamping plates, and each of the protective soft pads is made of rubber.

[0014] Preferably, the crimping mechanism comprises a fixing frame, an air cylinder, a controller and a crimping plate, the side wall of the air cylinder is fixedly connected to the top of the processing base through the fixing frame, the controller is fixedly connected to the side wall of the fixing frame, and the top of the crimping plate is fixedly connected to the output end of the air cylinder.

[0015] Preferably, the power-off protection mechanism comprises a mounting frame, an infrared laser probe and a relay, the infrared laser probe is fixedly connected to the side wall of the air cylinder through the mounting frame, and the relay is fixedly connected to the side wall of the mounting frame.

[0016] In summary, the present application has the following beneficial technical effects:

[0017] By arranging the fixing mechanism, the communication optical cable body of different sizes can be stably clamped and fixed, so that manual pressing and fixing are not required, thereby improving the use safety, and by arranging the power-off protection mechanism, safety protection can be provided to the workers by power-off, thereby avoiding the harm to the workers caused by the misoperation of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view of an integrated pneumatic crimping machine for processing communication cable jumpers in an embodiment of the present application;

[0019] Figure 2 is a structural top view of a fixing mechanism of an integrated pneumatic crimping machine for processing communication cable jumpers in an embodiment of the present application;

[0020] Figure 3 is a structural side view of a stabilizing assembly of an integrated pneumatic crimping machine for processing communication cable jumpers in an embodiment of the present application;

[0021] Figure 4 is a structural schematic view of a power-off protection mechanism of an integrated pneumatic crimping machine for processing communication cable jumpers in an embodiment of the present application.

[0022] BRIEF DESCRIPTION OF REFERENCE NUMERALS: 1, processing base; 2, communication cable body; 3, crimping mechanism; 301, fixing frame; 302, air cylinder; 303, controller; 304, crimping plate; 4, power-off protection mechanism; 401, mounting frame; 402, infrared laser probe; 403, relay; 5, fixing mechanism; 501, fixing bottom plate; 502, fixing clamping plate; 6, adjusting assembly; 601, adjusting groove; 602, sliding rod; 603, sliding block; 604, spring; 7, stabilizing assembly; 701, support frame; 702, rotating block; 703, pressing plate; 704, torsional spring; 8, protective soft pad. DETAILED DESCRIPTION

[0023] The following will be described in detail below with reference to the accompanying Figures 1-4 The present application will be further described in detail.

[0024] An embodiment of the present application discloses an integrated pneumatic crimping machine for processing communication cable jumpers. Referring to Figure 2 Figure 3 An integrated pneumatic crimping machine for processing communication cable jumpers, comprising a processing base 1 and a communication cable body 2, the communication cable body 2 being located on the top of the processing base 1, the top of the processing base 1 being provided with a crimping mechanism 3 for processing jumpers of the communication cable body 2, further comprising

[0025] A power-off protection mechanism 4 located on the side wall of the crimping mechanism 3 for detecting and controlling the power-on or power-off of the crimping mechanism 3;

[0026] A fixing mechanism 5 located at the center of the top of the processing base 1 for clamping and fixing the communication cable body 2;

[0027] The fixing mechanism 5 comprises a fixing base plate 501, a plurality of fixing clamping plates 502 and a plurality of stabilizing assemblies 7, the bottom of the fixing base plate 501 is fixedly connected to the top center of the machining base 1, the bottom of each fixing clamping plate 502 is installed on the top of the fixing base plate 501 through an adjusting assembly 6, and each stabilizing assembly 7 is installed on the top of each fixing clamping plate 502;

[0028] The adjusting assembly 6 comprises an adjusting groove 601, a sliding rod 602, a sliding block 603 and a spring 604, the adjusting groove 601 is arranged on the top of the fixing base plate 501, both ends of the sliding rod 602 are fixedly connected to both ends of the adjusting groove 601, the bottom of the fixing clamping plate 502 is slidably connected to the side wall of the sliding rod 602 through the sliding block 603, and both ends of the spring 604 are fixedly connected to one end of the adjusting groove 601 and one end of the sliding block 603 respectively;

[0029] The stabilizing assembly 7 comprises a supporting frame 701, a rotating block 702, a pressing plate 703 and two torsional springs 704, the bottom of the supporting frame 701 is fixedly connected to the top of the fixing clamping plate 502, one end of the pressing plate 703 is rotatably connected to the middle of the supporting frame 701 through the rotating block 702, and both ends of the two torsional springs 704 are fixedly connected to the side wall of the supporting frame 701 and the side wall of the rotating block 702 respectively;

[0030] The fixing mechanism 5 further comprises a plurality of protective soft pads 8, each protective soft pad 8 is fixedly connected to the side wall of each fixing clamping plate 502, and each protective soft pad 8 is made of rubber;

[0031] In the embodiment, after the connector plug is sleeved on one end of the communication cable body 2, according to the size of the communication cable body 2, the sliding block 603 is supported to slide in the adjusting groove 601 through the sliding rod 602, the fixed clamping plate 502 connected with the sliding block 603 is driven to move on the top of the fixed bottom plate 501 through the sliding of the sliding block 603 in the adjusting groove 601, the fixed clamping plate 502 is driven to move and open on the top of the fixed bottom plate 501 through the reverse movement of the sliding block 603, at the same time, the rotating block 702 is supported through the support frame 701, the lower pressing plate 703 connected with the rotating block 702 is driven to rotate and open through the rotation of the rotating block 702, at this time, the communication cable body 2 with the connector plug is placed on the fixed bottom plate 501, then the sliding block 603 is driven to rebound and move through the reaction force provided by the spring 604, the fixed clamping plate 502 is driven to reset and move to clamp and fix the communication cable body 2 through the rebounding movement of the sliding block 603, and the rotating block 702 is driven to rotate back through the action force provided by the torsional spring 704, the lower pressing plate 703 is driven to rotate back to stably press the clamped communication cable body 2 through the rotation of the rotating block 702, at the same time, the protective soft pad 8 provided on the side wall of the fixed clamping plate 502 is attached to the surface of the communication cable body 2, so that the protective soft pad 8 made of rubber provides elastic contact protection for the communication cable body 2, preventing damage to the communication cable body 2, so that the communication cable body 2 of different sizes can be stably clamped and fixed, manual pressing is not required, and the use safety is improved.

[0032] Further, the crimping mechanism 3 includes a fixed frame 301, a gas cylinder 302, a controller 303 and a crimping plate 304, the side wall of the gas cylinder 302 is fixedly connected to the top of the machining base 1 through the fixed frame 301, the controller 303 is fixedly connected to the side wall of the fixed frame 301, and the top of the crimping plate 304 is fixedly connected to the output end of the gas cylinder 302.

[0033] The power-off protection mechanism 4 includes a mounting frame 401, an infrared laser probe 402 and a relay 403, the infrared laser probe 402 is fixedly connected to the side wall of the gas cylinder 302 through the mounting frame 401, and the relay 403 is fixedly connected to the side wall of the mounting frame 401.

[0034] On the basis of the above embodiment, the communication cable body 2 is clamped and fixed, and then the controller 303 is controlled to start the cylinder 302 supported by the fixing frame 301, the cylinder 302 is started to drive the crimping plate 304 to move downward under stress to crimp the jumper wire of the communication cable body 2 fixed below, at the same time, the infrared laser probe 402 supported by the mounting frame 401 is used to detect the crimping area below in real time, when the infrared laser probe 402 detects and scans the arm limbs of the staff below, the signal is sent to the single-chip microcomputer, and the relay 403 is controlled to be disconnected through the single-chip microcomputer, at this time, the circuit of the cylinder 302 is disconnected through the relay 403, and then the cylinder 302 is powered off to stop working, otherwise, the cylinder 302 normally operates and the crimping plate 304 normally works, so that the staff can be protected by power-off, and the staff is prevented from being hurt by misoperation.

[0035] The implementation principle of the embodiment of the integrated pneumatic crimping machine for processing communication cable jumper wire is as follows: in use, first, after the one end of the communication cable body 2 is sleeved with a connector plug, according to the size of the communication cable body 2, the sliding block 603 is supported to slide in the adjusting groove 601 by the slide rod 602, the fixed clamping plate 502 connected with the sliding block 603 is driven to move on the top of the fixed bottom plate 501 by the sliding of the sliding block 603 in the adjusting groove 601, the fixed clamping plate 502 is driven to move and open on the top of the fixed bottom plate 501 by the reverse movement of the sliding block 603, at the same time, the rotating block 702 is supported by the support frame 701, the lower pressing plate 703 connected with the rotating block 702 is driven to open by the rotation of the rotating block 702, at this time, the one end of the communication cable body 2 sleeved with the connector plug is placed on the fixed bottom plate 501, then the sliding block 603 is driven to rebound and move by the reaction force provided by the spring 604, the fixed clamping plate 502 is driven to reset and move to clamp and fix the communication cable body 2 by the rebounding movement of the sliding block 603, and the rotating block 702 is driven to rotate back by the action force provided by the torsional spring 704, the lower pressing plate 703 is driven to rotate back to reset to stably press the clamped communication cable body 2 by the rotating back of the rotating block 702, at the same time, the surface of the communication cable body 2 is attached to the protective soft pad 8 on the side wall of the fixed clamping plate 502, so that the protective soft pad 8 made of rubber provides elastic contact protection for the communication cable body 2 to prevent the communication cable body 2 from being damaged by clamping, so that the purpose of effectively and conveniently stably clamping and fixing the communication cable body 2 of different sizes without manual pressing and fixing and improving the use safety is achieved, secondly, after the communication cable body 2 is clamped and fixed, the cylinder 302 supported by the fixing frame 301 is started by the controller 303, the crimping plate 304 is driven to move downward to process the jumper wire crimping of the communication cable body 2 fixed below by the starting of the cylinder 302, at the same time, the infrared laser probe 402 supported by the mounting frame 401 detects the crimping area below in real time, when the infrared laser probe 402 detects and scans the arm of the staff below, the relay 403 is controlled to be disconnected by sending a signal to the single-chip microcomputer and sending an instruction by the single-chip microcomputer, at this time, the circuit of the cylinder 302 is disconnected by the disconnection of the relay 403, so that the cylinder 302 is de-energized to stop working, on the contrary, the cylinder 302 normally operates and the crimping plate 304 normally works, so that the purpose of providing safety protection for the staff by de-energization to avoid the staff from being hurt by misoperation is achieved.

[0036] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An integrated pneumatic crimping machine for processing communication optical cable patch cords, comprising a processing base (1) and a communication optical cable body (2), characterized in that: The communication optical cable body (2) is located on top of the processing base (1). The top of the processing base (1) is provided with a crimping mechanism (3) for patching the communication optical cable body (2), and also includes... A power failure protection mechanism (4) is located on the side wall of the crimping mechanism (3) to detect and control the power supply or power failure of the crimping mechanism (3); The fixing mechanism (5) is located at the top center of the processing base (1) for clamping and fixing the communication optical cable body (2); The fixing mechanism (5) includes a fixed base plate (501), a plurality of fixed clamping plates (502) and a plurality of stabilizing components (7). The bottom of the fixed base plate (501) is fixedly connected to the top center of the processing base (1). The bottoms of the plurality of fixed clamping plates (502) are installed on the top of the fixed base plate (501) through a plurality of adjusting components (6). The plurality of stabilizing components (7) are respectively installed on the top of the plurality of fixed clamping plates (502).

2. The integrated pneumatic crimping machine for processing communication optical cable patch cords according to claim 1, characterized in that: The adjustment assembly (6) includes an adjustment groove (601), a slide rod (602), a slider (603), and a spring (604). The adjustment groove (601) is located on the top of the fixed base plate (501). The two ends of the slide rod (602) are fixedly connected to the two ends of the adjustment groove (601). The bottom of the fixed clamping plate (502) is slidably connected to the side wall of the slide rod (602) via the slider (603). The two ends of the spring (604) are fixedly connected to one end of the adjustment groove (601) and one end of the slider (603), respectively.

3. The integrated pneumatic crimping machine for processing communication optical cable patch cords according to claim 1, characterized in that: The stabilizing component (7) includes a support frame (701), a rotating block (702), a lower pressure plate (703), and two torsion springs (704). The bottom of the support frame (701) is fixedly connected to the top of the fixed clamping plate (502). One end of the lower pressure plate (703) is rotatably connected to the middle of the support frame (701) through the rotating block (702). The two ends of the two torsion springs (704) are respectively fixedly connected to the side wall of the support frame (701) and the side wall of the rotating block (702).

4. The integrated pneumatic crimping machine for processing communication optical cable patch cords according to claim 1, characterized in that: The fixing mechanism (5) also includes several protective pads (8), which are respectively fixedly connected to the side walls of several fixing plates (502), and the protective pads (8) are made of rubber.

5. The integrated pneumatic crimping machine for processing communication optical cable patch cords according to claim 1, characterized in that: The pressing mechanism (3) includes a fixed frame (301), a cylinder (302), a controller (303), and a pressing plate (304). The side wall of the cylinder (302) is fixedly connected to the top of the processing base (1) through the fixed frame (301). The controller (303) is fixedly connected to the side wall of the fixed frame (301). The top of the pressing plate (304) is fixedly connected to the output end of the cylinder (302).

6. The integrated pneumatic crimping machine for processing communication optical cable patch cords according to claim 5, characterized in that: The power failure protection mechanism (4) includes a mounting bracket (401), an infrared laser probe (402), and a relay (403). The infrared laser probe (402) is fixedly connected to the side wall of the cylinder (302) via the mounting bracket (401), and the relay (403) is fixedly connected to the side wall of the mounting bracket (401).

Images