Anti-static electric wire harness
By designing an anti-static wire harness and employing protective sleeves, protective components, and a multi-layered protective structure, the problem of static electricity generated by friction during transportation of the wire harness was solved, thereby improving the safety and stability of the wire harness, extending its service life, and reducing mechanical damage.
Patent Information
- Application Number
- CN202422866989.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing wire harnesses are prone to friction during transportation due to bundling, leading to static electricity accumulation and affecting the safety and reliability of the lines.
An antistatic wire harness was designed, including a protective sleeve, protective components, and a multi-layer protective structure. The harness is fixed and protected by the cooperation of clips and springs. The design of conductor, insulation layer, shielding layer and antistatic layer effectively eliminates static electricity and improves the protective performance of the harness.
It effectively prevents static electricity generated by friction during the transportation of wire harnesses, improves the safety and service life of wire harnesses, reduces mechanical damage and electrostatic interference, and ensures the stable operation of electrical systems.
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Figure CN223598459U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric wire harness, especially to the electric wire harness of preventing static electricity. BACKGROUND
[0002] In modern electronic equipment and electrical systems, the electric wire harness of preventing static electricity plays a crucial role. With the continuous progress of science and technology, the integration of electronic equipment is becoming higher and higher, and the sensitivity to static electricity is also increasing. Static electricity may cause damage to electronic components and affect the performance and reliability of the equipment. Therefore, the demand for electric wire harness of preventing static electricity is increasing, and the design and manufacturing technology is also developing.
[0003] The existing electric wire harness is composed of wires, sleeves, connectors and other parts. It transmits power or signals from one device to another through wires. When current passes through the wire, a magnetic field is generated around the wire. This magnetic field interacts with the magnetic field in other devices, thereby achieving signal or energy transmission.
[0004] The existing electric wire harness is usually bundled during transportation, which is easy to cause friction between the wire harnesses during transportation, thereby generating static electricity and affecting the internal wiring of the wire harness. Therefore, the electric wire harness of preventing static electricity is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides an electric wire harness of preventing static electricity, which aims to improve the problem that the existing technology is usually bundled during transportation, which is easy to cause friction between the wire harnesses during transportation, thereby generating static electricity and affecting the internal wiring of the wire harness.
[0006] To achieve the above purpose, the electric wire harness of preventing static electricity provided by the utility model embodiment comprises a protective sleeve, one end of the protective sleeve is fixedly connected with a connector, a wire harness group is arranged inside the protective sleeve, and a protection assembly is arranged on the side wall of the connector.
[0007] The protection assembly comprises a protective sleeve, the side wall of the protective sleeve is slidably connected to the side wall of the connector, a fixing sleeve is fixedly connected inside the protective sleeve, a connecting sleeve is fixedly connected to the side wall of the protective sleeve, a pressing block is slidably connected inside the connecting sleeve, a fixing ring is fixedly connected inside the connecting sleeve, one end of the pressing block is fixedly connected with an extrusion block, a first spring is sleeved on the side wall of the extrusion block, a second spring is fixedly connected inside the connector, and a clamping block is fixedly connected to one end of the second spring.
[0008] Optionally, a protective layer is arranged on the inner wall of the protective sleeve, a static electricity prevention layer is arranged on the side wall of the protective layer, a shielding layer is arranged on the side wall of the static electricity prevention layer, an insulating layer is arranged on the side wall of the shielding layer, and a conductor is arranged on the side wall of the insulating layer.
[0009] Optionally, the harness group side wall is attached inside the fixed sleeve, one end of the first spring is fixedly connected to the pressing block side wall, the other end of the first spring is fixedly connected to the fixed ring side wall, the extrusion block side wall is slidingly connected inside the fixed ring, and the clamping block side wall is slidingly connected inside the protective sleeve.
[0010] Optionally, the fixed sleeve is made of rubber.
[0011] Optionally, the protective sleeve is made of polyurethane, and the protective layer is made of thermoplastic elastomer.
[0012] Optionally, the anti-static layer is made of conductive rubber, and the shielding layer is made of metal woven mesh.
[0013] Optionally, the insulating layer is made of static polyvinyl chloride.
[0014] Optionally, the conductor is made of copper.
[0015] The above one or more technical solutions in the anti-static electric wire harness provided by the embodiment of the utility model have at least one of the following technical effects:
[0016] 1. In the utility model, the protective sleeve and the connector are attached, the clamping block is shrunk into the connector, when the protective sleeve is completely attached to the connector, the clamping block loses the extrusion and slides into the protective sleeve to be clamped, and then the fixed sleeve is attached to the harness group, the fixing and protection effect of the harness group is achieved, the problem that the harness group is usually bundled during transportation, which easily causes friction between the harness groups during transportation and generates static electricity, thereby affecting the internal load line of the harness group is solved, and the safety of the harness group during transportation is improved through the above structure.
[0017] 2. In the utility model, the cooperation between the conductor, the insulating layer, the shielding layer, the anti-static layer, the protective layer and the protective sleeve can effectively control and eliminate static electricity, greatly improve the anti-static performance of the electric wire harness, improve the service life of the electric wire harness, and reduce the cost and trouble of frequent replacement of the harness due to mechanical damage. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor.
[0019] Figure 1The utility model provides a three -dimensional schematic view of the electric wire pencil of the anti -static type is put forward by the utility model,
[0020] Figure 2 The utility model provides a structure schematic view of the joint of the electric wire pencil of the anti -static type is put forward by the utility model,
[0021] Figure 3 The utility model provides a structure schematic view of the protective sleeve of the electric wire pencil of the anti -static type is put forward by the utility model,
[0022] Figure 4 The utility model provides a structure schematic view of the protective sleeve inside the electric wire pencil of the anti -static type is put forward by the utility model,
[0023] Figure 5 For Figure 4 The enlarged view of A in the middle,
[0024] Figure 6 The utility model provides a sectional view of pencil group of the electric wire pencil of the anti -static type is put forward by the utility model.
[0025] Wherein, the reference signs in the drawing are:
[0026] 1, protective sleeve, 2, joint, 3, pencil group, 4, protective sleeve, 5, fixed sleeve, 6, connecting sleeve, 7, press block, 8, first spring, 9, fixed ring, 10, extrusion block, 11, second spring, 12, clamping block, 13, conductor, 14, insulating layer, 15, shielding layer, 16, anti -static layer, 17, protective layer. Specific implementation
[0027] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, wherein the same or similar signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the embodiments of the utility model, and cannot be understood as the limitation of the utility model.
[0028] In the description of the embodiments of the utility model, it should be understood that the orientation or position relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as the limitation of the utility model.
[0029] In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" are only used for descriptive purpose and are not to be construed as indicating or implying relative importance or a specific number of the technical features indicated. Therefore, the features defined with "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more than two, unless otherwise specifically limited.
[0030] In the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0031] In an embodiment of the present application, as Figures 1-4As shown, provide a kind of anti-static electric wire harness, including protective sleeve 1, protective sleeve 1 mainly play the overall protection of internal harness group 3, prevent the various physical factors such as collision, extrusion, scratch etc. from outside to cause damage to electric wire harness, protective sleeve 1 one end fixedly connected with connector 2, connector 2 is used to realize the connection of electric wire harness and external equipment or other components, ensure the stable transmission of power or signal. Protective sleeve 1 inside is provided with harness group 3, and harness group 3 is responsible for transmitting power or signal. The side wall of connector 2 is provided with a protection assembly, which includes a protective sleeve 4, the side wall of the protective sleeve 4 is slidably connected to the side wall of the connector 2, the protective sleeve 4 can slide on the side wall of the connector 2, thereby providing additional protection for the connector 2 when not in use, the protective sleeve 4 is fixedly connected with a fixing sleeve 5 inside, the fixing sleeve 5 can closely fit the harness group 3, and the harness group 3 is provided with good sealing and fixing effect, to prevent the harness group 3 from shaking or shifting in the protective sleeve 1. The side wall of the protective sleeve 4 is fixedly connected with a connecting sleeve 6, the connecting sleeve 6 is slidably connected with a pressing block 7 inside, the pressing block 7 can be pressed by external force, the connecting sleeve 6 is fixedly connected with a fixing ring 9 inside, one end of the pressing block 7 is fixedly connected with an extrusion block 10, the side wall of the extrusion block 10 is sleeved with a first spring 8, the connector 2 is fixedly connected with a second spring 11 inside, one end of the second spring 11 is fixedly connected with a clamping block 12, the clamping block 12 can be fixed when the protective sleeve 4 is connected with the connector 2, to prevent the protective sleeve 4 from accidentally falling off. The side wall of the harness group 3 is fitted inside the fixing sleeve 5, to ensure the position stability of the harness group 3 in the protective sleeve 1, and the harness group 3 can also be better protected, one end of the first spring 8 is fixedly connected to the side wall of the pressing block 7, the other end of the first spring 8 is fixedly connected to the side wall of the fixing ring 9, to ensure the position stability of the first spring 8 during work, the side wall of the extrusion block 10 is slidably connected inside the fixing ring 9, to ensure the direction stability of the extrusion block 10 during movement, the side wall of the clamping block 12 is slidably connected inside the protective sleeve 4;
[0032] In the process of transporting the wire harness, firstly, the protective sleeve 4 is attached to the connector 2 to prevent the connector 2 from being impacted by external force and dust from entering during transportation. During sliding, the protective sleeve 4 will extrude the clamping block 12. The clamping block 12 plays a connecting and fixing role in this process until the protective sleeve 4 is completely attached to the connector 2. At this time, the clamping block 12 loses extrusion, and the second spring 11 pushes the clamping block 12 upward. The second spring 11 has elasticity and can store and release energy. When the clamping block 12 loses extrusion, the elastic restoring force of the second spring 11 pushes the clamping block 12 upward, so that the clamping block 12 is clamped into the inside of the protective sleeve 4, thereby completing the installation of the protective sleeve 4. This can effectively prevent static electricity from being generated due to friction between the wire harness groups 3 during transportation, and ensure the safety and stability of the wire harness during transportation. When it is necessary to remove the protective sleeve 4, the pressing block 7 is pressed to drive the extruding block 10 to extrude downward. The pressing block 7 serves as an operating part, facilitating the pressing operation of the user. The extruding block 10 moves downward under the action of the pressing block 7 to extrude the clamping block 12, so that the clamping block 12 is extruded and the second spring 11 is contracted. The second spring 11 will contract and store energy when the clamping block 12 is extruded. The clamping block 12 loses the fixing effect, and at this time the protective sleeve 4 can be removed, thereby completing the disassembly. Such a design makes the installation and disassembly of the protective sleeve 4 very convenient.
[0033] In another embodiment of the present application, Figures 5-6As shown, the inner wall of the protective sleeve 1 is provided with a protective layer 17, the protective sleeve 1 is made of polyurethane material, the polyurethane material has good wear resistance, corrosion resistance and anti-aging performance, which can protect the internal structure of the wire harness from the influence of various adverse factors of the external environment, such as preventing dust, water vapor, chemicals and other intrusions into the interior, while also being able to resist the impact and extrusion of external forces to a certain extent, ensuring that the wire harness can operate stably in various complex working environments. The side wall of the protective layer 17 is provided with an anti-static layer 16, the protective layer 17 is made of thermoplastic elastomer, which has good elasticity and flexibility, and can be tightly attached to the surface of the wire harness, effectively preventing the intrusion of moisture, preventing the wire from short circuiting and other faults due to dampness, and prolonging the service life of the wire harness. The side wall of the anti-static layer 16 is provided with a shielding layer 15, the anti-static layer 16 is made of conductive rubber, which can quickly conduct static electricity generated on the surface of the wire harness, preventing the accumulation of static electricity on the surface of the wire harness, avoiding interference with the signal transmission and electrical performance of the wire harness, and improving the stability and reliability of the wire harness. The side wall of the shielding layer 15 is provided with an insulating layer 14, the shielding layer 15 is made of metal woven mesh, which can effectively shield external electromagnetic interference, prevent external electromagnetic fields from affecting the signal transmission inside the wire harness, and ensure clear and stable signal transmission of the wire harness. The side wall of the insulating layer 14 is provided with a conductor 13, the insulating layer 14 is made of static polyvinyl chloride, which has good insulation performance, can isolate the conductor 13 from the outside world, prevent the accumulation of static electricity on the conductor 13, avoid short circuit between the conductors 13 or between the conductors 13 and the outside world, and ensure the safe operation of the electrical system. The conductor 13 is made of copper, which has good electrical conductivity and thermal conductivity, can ensure stable transmission of current, reduce power loss during transmission, and improve the efficiency of the electrical system.
[0034] The protective sleeve 1 protects the internal structure of the wire harness, effectively resisting various mechanical damages from the outside world, such as collisions, extrusions, scratches, etc., ensuring that the internal wire harness will not be damaged by external physical forces. Its solid material and reasonable design provide a reliable barrier for the internal structure, ensuring the normal operation of the wire harness in various complex environments. The protective layer 17 can effectively protect the wire from moisture, and is usually made of waterproof material, which can tightly wrap the wire and prevent moisture from entering. This can avoid problems such as short circuit caused by contact with water, thereby eliminating the safety hazards caused thereby. At the same time, the protective layer 17 can also prevent the penetration of water vapor, prolonging the service life of the wire. The anti-static layer 16 further enhances the anti-static effect, and is made of special anti-static material, which can effectively reduce the generation and accumulation of static electricity. When the wire harness is working, the anti-static layer 16 can quickly conduct the generated static electricity, avoiding interference with the signal transmission and electrical performance of the wire inside. It greatly improves the anti-static ability of the wire harness in combination with other anti-static measures. The shielding layer 15 helps to guide static electricity to the ground, and is usually made of conductive material, which can collect static electricity generated around the wire harness and guide it to the ground for release. This can effectively avoid the accumulation of static electricity inside the wire harness, reducing the risk of damage to the wire or causing fire accidents due to static discharge. At the same time, the shielding layer 15 can also reduce the influence of external electromagnetic interference on the wire harness. The insulating layer 14 prevents short circuit between the conductors 13 or between the conductors 13 and the outside world, and has good insulation performance, which can isolate the conductors 13 from the outside world, avoiding the contact between the conductors 13 and the conductive substances in the outside world to cause short circuit. The insulating layer 14 can withstand a certain voltage, ensuring that the wire harness will not have a leakage phenomenon under normal working voltage, ensuring the safe operation of the electrical system. The conductor 13 increases the flexibility and bending resistance of the wire harness group 3, and is usually made of metal material with good electrical conductivity, having certain flexibility and bending resistance. In the use process of the wire harness, the conductor 13 can withstand a certain degree of bending and stretching without easily breaking or damaging. This makes the wire harness group 3 more convenient and flexible during installation and use, and can adapt to various complex wiring environments.
[0035] Working principle: when the wire harness is transported, first, the protective sleeve 4 is attached to the connector 2, and the protective sleeve 4 is extruded to the connector 2 during sliding, so as to be extruded into the connector 2, until the protective sleeve 4 is completely attached to the connector 2, at this time, the clamp block 12 loses extrusion, the second spring 11 pushes the clamp block 12 to move upwards, so as to be clamped into the protective sleeve 4, at this time, the installation of the protective sleeve 4 is completed, so as to prevent the friction between the wire harness groups 3 during transportation and generate static electricity, when the protective sleeve 4 needs to be removed, the pressing block 7 is pressed to drive the extrusion block 10 to extrude downwards, so that the clamp block 12 is extruded, the second spring 11 is contracted, the clamp block 12 loses the fixing effect, at this time, the protective sleeve 4 can be removed, the disassembly is completed, the internal structure of the wire harness is protected by the protective sleeve 1, the mechanical damage of the outside is prevented, the wire is effectively protected from the influence of moisture by the protective layer 17, the safety hidden danger caused by short circuit and the like is avoided, the anti-static effect is further enhanced by the anti-static layer 16, the shielding layer 15 helps to guide the static electricity to the grounding end, the short circuit between the conductors 13 or between the conductors 13 and the outside is prevented by the insulating layer 14, the flexibility and bending resistance of the wire harness group 3 are increased by the conductor 13.
[0036] The remaining part of the embodiment is the same as that of example one, features not explained in the embodiment are explained by using the explanation of example one, and details are not repeated here.
[0037] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. Anti-static electrical wiring harness comprising a protective sheath (1), characterized in that: The protective sleeve (1) is fixedly connected with a connector (2) at one end, the protective sleeve (1) is internally provided with a wire harness group (3), and the side wall of the connector (2) is provided with a protection assembly; The protection assembly comprises a protective sleeve (4) which is slidingly connected to the side wall of the connector (2), the protective sleeve (4) is internally fixedly connected with a fixing sleeve (5), the side wall of the protective sleeve (4) is fixedly connected with a connecting sleeve (6), the connecting sleeve (6) is internally slidingly connected with a pressing block (7), the connecting sleeve (6) is internally fixedly connected with a fixing ring (9), one end of the pressing block (7) is fixedly connected with an extrusion block (10), the side wall of the extrusion block (10) is sleeved with a first spring (8), the connector (2) is internally fixedly connected with a second spring (11), one end of the second spring (11) is fixedly connected with a clamping block (12).
2. The anti-static electric wire harness according to claim 1, characterized by: The inner wall of the protective sleeve (1) is provided with a protective layer (17), the side wall of the protective layer (17) is provided with an anti-static layer (16), the side wall of the anti-static layer (16) is provided with a shielding layer (15), the side wall of the shielding layer (15) is provided with an insulating layer (14), and the side wall of the insulating layer (14) is provided with a conductor (13).
3. The anti-static electric wire harness according to claim 1, characterized by: The wire harness group (3) is attached to the inside of the fixing sleeve (5), one end of the first spring (8) is fixedly connected to the side wall of the pressing block (7), the other end of the first spring (8) is fixedly connected to the side wall of the fixing ring (9), the side wall of the extrusion block (10) is slidingly connected to the inside of the fixing ring (9), and the side wall of the clamping block (12) is slidingly connected to the inside of the protective sleeve (4).
4. The anti-static electric wire harness according to claim 1, characterized by: The fixing sleeve (5) is made of rubber.
5. The anti-static electric wire harness according to claim 2, wherein: The protective sleeve (1) is made of polyurethane material, and the protective layer (17) is made of thermoplastic elastomer.
6. The anti-static electric wire harness according to claim 2, wherein: The anti-static layer (16) is made of conductive rubber, and the shielding layer (15) is made of metal woven mesh.
7. The anti-static wire harness according to claim 2, wherein: The insulating layer (14) is made of static polyvinyl chloride.
8. The anti-static wire harness according to claim 2, wherein: The conductor (13) is made of copper.