Battery thermal management device in battery swap station

By introducing water-cooled units and water-cooled fan systems into the battery swapping station, independent cooling or heating control of the battery is achieved, solving the problem that existing battery thermal management devices cannot effectively control local thermal runaway, and improving the efficiency and safety of battery temperature management.

CN223598801UActive Publication Date: 2025-11-25安易行(常州)新能源科技有限公司
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Patent Information

Application Number
CN202422897995.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-25
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing battery swapping stations have difficulty effectively controlling localized thermal runaway due to the limitations of battery thermal management devices. Furthermore, air cooling methods lack the ability to control heat spread, especially when batteries are densely packed in a confined space, making it difficult to effectively cool down or heat up the batteries.

Method used

The system employs a water-cooled unit and a water-cooled fan system. The water-cooled unit circulates water to cool or heat the battery, and the quick-change connector assembly enables independent cooling or heating control for each battery. The water-cooled fan regulates the temperature around the battery rack.

Benefits of technology

It enables independent cooling or heating control for each battery, promptly preventing localized thermal runaway and improving the efficiency and safety of battery temperature management.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery heat management device in a battery swap station. The device comprises a battery rack, a water cooling unit, a plurality of quick-change connector assemblies, a water pipe loop and a water cooling fan, the battery rack is connected with the battery through a plurality of connecting seats; the water cooling unit can convey cold water or hot water into the water pipe loop; the quick-change connector assembly is used for connecting the water pipe loop with the battery; the water-cooling fan is connected with the water-cooling unit through a water pipe loop; according to the device, the batteries stored in the battery rack are subjected to circulating water cooling or heating through the water cooling unit, each battery can be independently cooled or heated, each battery can be independently cooled or heated, and local thermal runaway of the batteries can be controlled in time.
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Description

Technical Field

[0001] This utility model belongs to the field of battery thermal management technology in battery swapping stations, and in particular relates to a battery thermal management device in a battery swapping station. Background Technology

[0002] With the rapid development of electric vehicles, battery swapping at stations has become an efficient and convenient way to replenish power. As battery swapping stations develop rapidly, the number of batteries they can accommodate is constantly increasing, and their electrical efficiency is also continuously improving. However, this also leads to a continuous increase in the heat generated by the batteries during charging. Furthermore, the increased battery capacity also results in increased heat generation. Since battery swapping stations are typically located outdoors, they are greatly affected by the environment, especially in summer and winter. Therefore, appropriate thermal management devices are needed to control the temperature of the battery swapping stations.

[0003] Most existing battery swapping stations use air cooling, employing cold air from air conditioners to cool the batteries or warm air from air conditioners to heat them. However, battery swapping stations are located in a relatively small space with a large number of lithium-ion batteries packed tightly together. The batteries arranged inside cannot be effectively cooled or heated. At the same time, air cooling or heating lacks the ability to control the spread of localized thermal runaway. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a battery thermal management device in a battery swapping station. This device uses a water-cooling unit to circulate water to cool or heat the batteries stored in the battery rack. Each battery can be cooled or heated independently, and each battery can be cooled or heated independently, which can control the local thermal runaway of the battery in a timely manner.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a battery thermal management device in a battery swapping station, the device comprising:

[0006] Battery rack, water-cooled unit, several quick-change connector assemblies, water pipe circuit and water-cooled fan;

[0007] The battery rack is provided with several battery compartments for storing batteries, and the battery rack is connected to the batteries through several connecting seats;

[0008] The water-cooled unit is located on the upper part of the battery rack and can deliver cold or hot water to the water pipe circuit.

[0009] Several of the quick-change connector assemblies are disposed inside the battery rack, and the quick-change connector assemblies are used to connect the water pipe circuit to the battery;

[0010] The water-cooled fan is located on one side of the battery rack and is connected to the water-cooled unit via a water pipe loop.

[0011] Preferably, the battery rack comprises a plurality of horizontal beams and a plurality of vertical beams, and a plurality of said connecting seats are arranged on the upper portions of said horizontal beams.

[0012] Preferably, the quick-change connector assembly comprises a mounting plate, a sliding rail, a sliding block, a mounting rack, a driving member, a water inlet valve and a water outlet valve.

[0013] Said mounting plate is arranged on one side of a vertical beam, said sliding rail is arranged on one side of the mounting plate, said mounting rack is connected with the sliding rail through said sliding block, said water inlet valve and said water outlet valve are both arranged at one end of the mounting rack, said driving member is arranged on one side of the mounting plate, and the moving end of the driving member is connected with the mounting rack through a connecting plate.

[0014] Preferably, the water inlet valve comprises a water inlet port and a first battery connecting port, and the water outlet valve comprises a water outlet port and a second battery connecting port.

[0015] Preferably, the water pipe circuit comprises a first water circuit and a second water circuit, said first water circuit supplies water to the batteries stored in the battery rack, and said second water circuit supplies water to the water-cooled air blower.

[0016] Preferably, the water-cooled air blower comprises a plate heat exchanger and a fan, and said fan is arranged on one side of said plate heat exchanger.

[0017] Preferably, the device further comprises a liquid supplementing barrel, and said liquid supplementing barrel is arranged on one side of the battery rack.

[0018] The beneficial effects of the device are as follows:

[0019] 1. The device can cool or heat the batteries stored in the battery rack through the water-cooled unit, each battery can be independently cooled or heated, and the local thermal runaway of the batteries can be timely controlled.

[0020] 2. The water inlet valve and the water outlet valve are simultaneously connected with or disconnected from the water-cooled pipeline in the batteries through the driving member, the water-cooled pipeline in the batteries is automatically connected before the batteries are ready for charging, and the water-cooled pipeline in the batteries is automatically disconnected when the charging is completed, so that the automatic control of the battery cooling and heating adjustment is realized.

[0021] 3. The device can adjust the temperature around the battery rack and reduce the heat exchange efficiency between the batteries in the battery rack and the surrounding air through the water-cooled air blower. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the device Figure 1 ;

[0023] Figure 2 is a partial enlarged schematic diagram of part A of Figure 1 ;

[0024] Figure 3is the overall structure schematic diagram of the utility model Figure 2 ;

[0025] Figure 4 is Figure 3 the partial enlarged schematic diagram of B part of the utility model.

[0026] The marks of each part in the drawing are as follows:

[0027] 100, battery rack; 101, battery compartment; 102, connecting seat; 103, cross beam; 104, vertical beam;

[0028] 200, water cooling unit;

[0029] 300, quick-change connector assembly; 301, mounting plate; 302, slide rail; 303, sliding block; 304, mounting frame; 305, driving piece; 306, water inlet valve; 3061, water inlet; 3062, first battery connecting port; 307, water outlet valve; 3071, water outlet; 3072, second battery connecting port; 308, connecting plate;

[0030] 400, water pipe loop; 401, first water loop; 402, second water loop;

[0031] 500, water-cooled fan;

[0032] 600, liquid supplementing barrel. DETAILED DESCRIPTION

[0033] In order to make the technical means of the utility model more clearly understood, and can be implemented according to the content of the specification, the specific embodiments of the utility model are further described in detail below, the following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

[0034] It should be noted that the terms "first", "second" and the like in the description and claims of the application and the above drawings are used to distinguish similar objects, and do not have to be used to describe a particular order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances to implement the embodiments of the application described herein.

[0035] In the description of the utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the embodiment and the drawing, or the orientation or positional relationship commonly used when the utility model product is used, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.

[0036] Embodiment: Refer to Figures 1-4 As shown in the figure, a battery heat management device in a battery swap station, the device comprises:

[0037] A battery rack 100, a water cooling unit 200, a plurality of quick change connector assemblies 300, a water pipe circuit 400 and a water cooling fan 500;

[0038] The battery rack 100 is provided with a plurality of battery compartments 101 for storing batteries, and the battery rack 100 is connected to the batteries through a plurality of connecting seats 102;

[0039] The water cooling unit 200 is arranged at the upper part of the battery rack 100 through a mounting bracket, and the water cooling unit 200 can deliver cold water or hot water into the water pipe circuit 400;

[0040] A plurality of quick change connector assemblies 300 are arranged inside the battery rack 100, and the quick change connector assemblies 300 are used to connect the water pipe circuit 400 and the batteries;

[0041] The water cooling fan 500 is arranged on one side of the battery rack 100, and the water cooling fan 500 is connected to the water cooling unit 200 through the water pipe circuit 400.

[0042] The water cooling unit 200 provides circulating water to the batteries through the water pipe circuit 400. When it is summer, the temperature of the batteries is relatively high, and the heat generated during charging is needed to circulate cold water to cool the batteries, so that the batteries can maintain a constant temperature during charging and maintain the performance of the batteries. When it is winter, the temperature of the batteries is relatively low, and hot water is needed to circulate to the batteries to warm them up and control the temperature of the batteries to keep them charging at a constant temperature. In addition, the temperature detection of the batteries is a prior art, which will not be described in detail here.

[0043] It should be particularly pointed out that the battery rack 100 comprises a plurality of cross beams 103 and a plurality of vertical beams 104, and a plurality of connecting seats 102 are arranged at the upper part of the cross beams 103.

[0044] The quick change connector assembly 300 comprises a mounting plate 301, a sliding rail 302, a sliding block 303, a mounting bracket 304, a driving member 305, a water inlet valve 306 and a water outlet valve 307;

[0045] The mounting plate 301 is arranged on one side of the vertical beam 104, the sliding rail 302 is arranged on one side of the mounting plate 301, the mounting bracket 304 is connected to the sliding rail 302 through the sliding block 303, the water inlet valve 306 and the water outlet valve 307 are arranged at one end of the mounting bracket 304, the driving member 305 is arranged on one side of the mounting plate 301, and the moving end of the driving member 305 is connected to the mounting bracket 304 through a connecting plate 308.

[0046] The water inlet valve 306 and the water outlet valve 307 are driven by the driving member 305 in the quick-change connector assembly 300 in each battery compartment 101, and are connected to or disconnected from the water cooling pipeline in the battery, so that the water cooling pipeline in the battery is automatically connected before the battery is ready for charging, and the water cooling pipeline in the battery is automatically disconnected when the charging is completed, thereby realizing automatic control of the battery cooling and heating adjustment.

[0047] In addition, the water pipe circuit 400 comprises a first water circuit 401 and a second water circuit 402, the first water circuit 401 supplies water to the batteries stored in the battery rack 100, and the second water circuit 402 supplies water to the water cooling fan 500.

[0048] It should be particularly pointed out that the water inlet valve 306 comprises a water inlet 3061 and a first battery connecting port 3062, the water inlet 3061 is communicated with the water outlet port 4011 of the first water circuit 401, and the first battery connecting port 3062 is connected with the water inlet 3061 of the water cooling pipeline in the battery, the water outlet valve 307 comprises a water outlet 3071 and a second battery connecting port 3072, the second battery connecting port 3072 is connected with the water outlet 3071 of the water cooling pipeline in the battery, and the water outlet 3071 is communicated with the water return port 4012 of the first water circuit 401.

[0049] Furthermore, the water cooling fan 500 comprises a plate heat exchanger and a fan, and the fan is arranged on one side of the plate heat exchanger.

[0050] The device adjusts the temperature around the battery rack 100 by arranging the water cooling fan 500, and reduces the heat exchange efficiency between the batteries in the battery rack 100 and the surrounding air.

[0051] The device further comprises a liquid supplementing barrel 600, the liquid supplementing barrel 600 is arranged on one side of the battery rack 100, a certain amount of water cooling liquid is stored in the automatic liquid supplementing barrel 600 in advance, when the water cooling unit 200 detects that the water cooling liquid in the interior reaches a liquid supplementing warning line, an internal automatic liquid supplementing pump is started to automatically supplement the liquid in the liquid supplementing barrel 600 to the water tank in the water cooling unit 200, and the liquid supplementing barrel 600 supplements water to the water cooling unit 200 through a liquid conveying pipe, so as to ensure that the water level in the water cooling unit 200 remains constant.

[0052] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation or direct or indirect application in other related technical fields by using the content of the present application is also included in the patent protection range of the present application.

Claims

1.A battery thermal management device in a battery swap station, characterized in that, The device comprises: a battery rack, a water cooling unit, a plurality of quick-change connector assemblies, a water pipe circuit and a water cooling fan; the battery rack is provided with a plurality of battery compartments for storing batteries, and the battery rack is connected with the batteries through a plurality of connecting seats; the water cooling unit is arranged at the upper part of the battery rack, and the water cooling unit can deliver cold water or hot water into the water pipe circuit; a plurality of quick-change connector assemblies are arranged inside the battery rack, and the quick-change connector assemblies are used to connect the water pipe circuit with the batteries; the water cooling fan is arranged on one side of the battery rack, and the water cooling fan is connected with the water cooling unit through the water pipe circuit. 2.The battery thermal management device in a battery swap station of claim 1, wherein: The battery rack comprises a plurality of cross beams and a plurality of vertical beams, and a plurality of connecting seats are arranged at the upper part of the cross beams. 3.The battery thermal management device in a battery swap station of claim 2, wherein: The quick-change connector assembly comprises a mounting plate, a sliding rail, a sliding block, a mounting frame, a driving member, a water inlet valve and a water outlet valve; the mounting plate is arranged on one side of the vertical beam, the sliding rail is arranged on one side of the mounting plate, the mounting frame is connected with the sliding rail through the sliding block, the water inlet valve and the water outlet valve are both arranged at one end of the mounting frame, the driving member is arranged on one side of the mounting plate, and the moving end of the driving member is connected with the mounting frame through a connecting plate. 4.The battery thermal management device in a battery swap station of claim 3, wherein: The water inlet valve comprises a water inlet and a first battery connecting port, and the water outlet valve comprises a water outlet and a second battery connecting port. 5.The battery thermal management device in a battery swap station of claim 4, wherein: The water pipe circuit comprises a first water circuit and a second water circuit, the first water circuit supplies water to the batteries stored in the battery rack, and the second water circuit supplies water to the water cooling fan. 6.The battery thermal management device in a battery swap station of claim 5, wherein: The water cooling fan comprises a plate heat exchanger and a fan, and the fan is arranged on one side of the plate heat exchanger. 7.The battery thermal management device in a battery swap station of claim 6, wherein: The device further comprises a liquid supplementing barrel, and the liquid supplementing barrel is arranged on one side of the battery rack.