Penetrating and sleeving device of motor rotor

Abstract

The utility model discloses a penetrating and sleeving device of a motor rotor, the rotor is composed of a rotating shaft and magnetic steel, the device further comprises a rack, two vibration discs are arranged on the rack, a workpiece in one vibration disc is the rotating shaft, and a workpiece in the other vibration disc is the magnetic steel; each vibration disc is connected with a conveying mechanism. The rack is further provided with a transverse column and two stand columns, the stand columns are arranged at the two ends of the transverse column, one end of each stand column is connected with the end of the transverse column, and the other end of each stand column is connected with the rack; a clamping mechanism is arranged on the transverse column; the rack is further provided with a sleeving mechanism and a transferring mechanism, the sleeving mechanism is used for inserting the rotating shaft into the magnetic steel, and the transferring mechanism is used for conveying the rotor subjected to sleeving. The utility model aims to provide the sleeving device for the motor rotor, so as to solve the problems of low automation degree, low efficiency and low sleeving precision of the existing sleeving device.

Description

TECHNICAL FIELD

[0001] The utility model relates to motor rotor manufacturing technical field especially relates to a motor rotor's wear a suit device. BACKGROUND

[0002] In the manufacturing process of motor rotor, wear a suit is a key process step, and its main purpose is to accurately assemble the rotating shaft and the magnetic steel together to form a complete motor rotor. As the core component of motor rotation, the rotating shaft directly affects the performance, stability and service life of the motor. The accurate cooperation between the rotating shaft and the magnetic steel can ensure the stability and efficiency of the motor during high-speed operation. If the wear a suit is not accurate, it may cause vibration and noise increase during motor operation, and even may cause safety hazards.

[0003] The traditional motor rotor wear a suit device mainly relies on manual operation or simple mechanical device, and has the defects of low precision, poor efficiency, insufficient flexibility and safety hazards. First of all, manual operation can not guarantee the wear a suit precision, and is easily affected by the experience and fatigue of the operator, resulting in unstable product quality and high scrap rate. Secondly, the traditional device has low automation degree, usually needs manual placement of workpiece, has low efficiency and is easy to make mistakes, and can not meet the needs of modern industry for efficient and accurate production. In addition, most of these devices are designed for specific models, lack of flexibility, and need to be frequently adjusted or replaced when producing different specifications of products, resulting in low equipment utilization. Finally, the traditional device lacks effective stabilizing and limiting device, has safety hazards such as workpiece falling and clamping injury, and affects the production safety and product quality. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a motor rotor wear a suit device to solve the problems of low automation degree, slow efficiency and low wear a suit precision of the existing wear a suit device.

[0005] The utility model realizes the following technical scheme:

[0006] A motor rotor wear a suit device, the rotor is composed of a rotating shaft and a magnetic steel, the device further comprises a rack, two vibration discs are arranged on the rack, the workpiece in one of the vibration discs is the rotating shaft, and the workpiece in the other vibration disc is the magnetic steel; a conveying mechanism is connected to each vibration disc;

[0007] A horizontal column and two vertical columns are further arranged on the rack, the vertical columns are arranged at the two ends of the horizontal column, one end of the vertical column is connected with the end of the horizontal column, and the other end of the vertical column is connected with the rack; a clamping mechanism is arranged on the horizontal column and used for taking the workpiece conveyed by the conveying mechanism;

[0008] The frame is also equipped with a sleeve insertion mechanism and a transfer mechanism. The sleeve insertion mechanism is used to insert the rotating shaft into the magnet, and the transfer mechanism is used to transport the rotor after the sleeve insertion is completed.

[0009] Preferably, the conveying mechanism includes a conveying pipe and a placement platform, one end of the conveying pipe is connected to the interior of the vibratory feeder, and the other end of the conveying pipe is connected to the placement platform.

[0010] Preferably, the clamping mechanism includes a first robotic arm and a second robotic arm that can move along the length of the horizontal column; the first robotic arm is located on one side of the horizontal column, and the second robotic arm is located on the horizontal column and on the opposite side of the side where the first robotic arm is located.

[0011] Preferably, the sleeve-fitting mechanism includes a first guide rail disposed on the frame, a slider slidably connected to the first guide rail, a push rod connected to the slider, a guide block connected to the first guide rail, a first groove provided on the guide block, one end of the push rod connected to the slider, and the other end of the push rod able to extend into the first groove;

[0012] The sleeve-fitting mechanism further includes a slide seat mounted on the frame. The slide seat is equipped with a first cylinder. One end of a first piston rod is located inside the first cylinder, and the other end of the first piston rod is equipped with a guide plate. The guide plate is equipped with a second groove, and the first piston rod can extend into the second groove. When the rotating shaft is placed into the first groove by the first robotic arm and the magnet is placed into the second groove by the second robotic arm, the push rod and the first piston rod move towards each other, so that the rotating shaft is inserted into the magnet, completing the sleeve-fitting process.

[0013] Preferably, the transfer mechanism includes a conveyor belt disposed on the slide and a drive mechanism for pushing the slide, wherein the length direction of the conveyor belt is on the same straight line as the length direction of the first piston rod; a second guide rail matching the bottom of the slide is also provided below the slide, and the slide can move back and forth on the second guide rail in a direction perpendicular to the push rod; when threading, the slide moves the first piston rod to a position where the length direction of the first piston rod is on the same straight line as the length direction of the push rod; when transferring, the slide moves the conveyor belt to a position where the length direction of the conveyor belt is on the same straight line as the length direction of the push rod.

[0014] Preferably, the drive mechanism includes a second cylinder mounted on the frame, the second cylinder having a second piston rod, one end of the second piston rod being located in the second cylinder, and the other end of the second piston rod being connected to the slide block.

[0015] Preferably, the frame is further provided with a stabilizing block, the stabilizing block having an opening that matches the diameter of the push rod and is concentric with the push rod.

[0016] Preferably, there are two second guide rails.

[0017] Preferably, each of the placement platforms is also provided with two limiting blocks, and the shielding space formed between the two limiting blocks can prevent the workpiece from slipping off after it comes out of the output tube.

[0018] Preferably, the displacement length of the second piston rod in the second cylinder is L1, the length of each second guide rail is L2, and L1 ≤ L2.

[0019] Compared with existing technologies, this invention has the following advantages and beneficial effects: By setting two vibratory feeders on the frame to store the rotating shaft and magnet respectively, and cooperating with the conveying mechanism, this invention achieves automatic and orderly supply of workpieces, significantly improving production efficiency and reducing errors from manual operation. Simultaneously, the stable support structure formed by the horizontal and vertical columns, and the clamping mechanism on the horizontal column that can move along its length, ensure precise positioning and smooth transmission of the workpiece during gripping and placement, avoiding the problems of inaccurate positioning and low efficiency in traditional manual operation. Furthermore, the sleeve mechanism, through the coordinated action of the push rod and guide block, achieves precise alignment and automatic sleeve of the rotating shaft and magnet, further improving sleeve accuracy and reliability; while the transfer mechanism automatically transports the finished rotor to the next station via a conveyor belt, realizing the automation and continuity of the entire sleeve process. The overall solution has a compact structure and modular functions, which not only improves production efficiency and product quality but also enhances the flexibility of the device. Attached Figure Description

[0020] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 for Figure 1 A magnified view of the area circled in the middle;

[0023] Figure 3 This is a top view of the present invention;

[0024] Figure 4 This is a diagram showing the positional relationship between the vibratory feeder, the conveying pipe, and the placement platform of this utility model;

[0025] Figure 5 This is a schematic diagram of the horizontal column, vertical column, and robotic arm mounted thereon of this utility model;

[0026] Figure 6 This is a schematic diagram of the sleeve-feeding mechanism and the transfer mechanism of this utility model.

[0027] The reference numerals in the attached figures represent:

[0028] 1. Rack,

[0029] 2. Vibratory feeder; 201. Base; 202. Conveying pipe; 203. Placement platform; 204. Limiting block.

[0030] 3, horizontal column; 301, vertical column; 302, first robotic arm; 303, second robotic arm;

[0031] 4. First guide rail; 401. Slider; 402. Push rod; 403. Guide block; 404. First groove.

[0032] 5. Slide, 501. First cylinder, 502. First piston rod, 503. Guide cylinder, 504. Second groove, 505. Guide plate.

[0033] 6. Conveyor belt; 601. Second cylinder; 602. Second piston rod;

[0034] 7. Second guide rail

[0035] 8. Stable block. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit it. It should be noted that this utility model is already in the actual research and development stage.

[0037] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects.

[0038] Traditional motor rotor sleeve-fitting devices rely on manual operation or simple machinery, resulting in low precision, poor efficiency, insufficient flexibility, and safety hazards. Manual operation is affected by experience and fatigue, leading to unstable product quality and a high defect rate. Low automation requires manual placement of workpieces, which is inefficient and prone to errors, failing to meet the demands of high-efficiency and precise production. Furthermore, these devices are often designed for specific models, lacking flexibility and requiring frequent adjustments when producing different specifications, resulting in low equipment utilization. Simultaneously, the lack of effective stabilization and limiting devices poses safety hazards such as workpiece slippage and clamping, affecting production safety and product quality.

[0039] Example 1:

[0040] like Figures 1 to 3 As shown, a sleeve-fitting device for a motor rotor is disclosed. The rotor consists of a rotating shaft and a magnet. The device also includes a frame 1, on which two vibrating discs 2 are mounted. One vibrating disc 2 contains the rotating shaft, and the other vibrating disc 2 contains the magnet. Each vibrating disc 2 is connected to a conveying mechanism. The frame 1 also includes a horizontal column 3 and two vertical columns 301. The vertical columns 301 are located at both ends of the horizontal column 3, with one end connected to the end of the horizontal column 3 and the other end connected to the frame 1. The horizontal column 3 is equipped with a clamping mechanism for picking up the workpiece from the conveying mechanism. The frame 1 also includes a sleeve-fitting mechanism and a transfer mechanism. The sleeve-fitting mechanism is used to insert the rotating shaft into the magnet, and the transfer mechanism is used to transport the sleeved rotor.

[0041] The frame 1 is the basic support structure of the entire device, on which two vibratory feeders 2 are installed, used for storing and automatically sorting the rotating shafts and magnets respectively. The vibratory feeders 2 use vibration to transport the workpieces in an orderly manner to the conveying mechanism, ensuring that the workpieces can continuously and accurately enter subsequent processes. The frame 1 also has a horizontal column 3 and two vertical columns 301. The horizontal column 3 is used to install a clamping mechanism, which can move along the length of the horizontal column 3 to grasp and place the workpieces. The two ends of the horizontal column 3 are connected to the frame 1 through the vertical columns 301, forming a stable support structure to ensure that the clamping mechanism remains stable during movement. The frame 1 also has a sleeve mechanism and a transfer mechanism. The sleeve mechanism is responsible for inserting the rotating shaft into the magnet to complete the sleeve action, while the transfer mechanism is responsible for transporting the sleeved rotor to the next station. This design, through a reasonable mechanical structure layout, achieves orderly supply, precise clamping, and efficient sleeve of workpieces, meeting the needs of automated production of motor rotors.

[0042] like Figure 4As shown, as an optimized solution of this embodiment, the conveying mechanism includes a conveying pipe 202 and a placement platform 203. One end of the conveying pipe 202 is connected to the interior of the vibrating plate 2, and the other end of the conveying pipe 202 is connected to the placement platform 203.

[0043] It should be noted that the design of the conveyor pipe 202 must ensure that its inner diameter matches the size of the workpiece to prevent the workpiece from jamming or shifting. The conveyor pipe 202 is typically made of wear-resistant material to withstand the friction and wear of the workpiece during the conveying process. The placement table 203 is used to temporarily store the workpiece conveyed from the conveyor pipe 202, and its surface should have an anti-slip design.

[0044] like Figure 1 and Figure 5 As shown, the clamping mechanism includes a first robotic arm 302 and a second robotic arm 303 that can move along the length of the horizontal column 3; the first robotic arm 302 is located on one side of the horizontal column 3, and the second robotic arm 303 is located on the horizontal column 3 and on the opposite side of the side where the first robotic arm 302 is located.

[0045] The first robotic arm 302 is located on one side of the horizontal column 3 and is used to grip and place the rotating shaft, while the second robotic arm 303 is located on the other side of the horizontal column 3 and is used to grip and place the magnet. The two robotic arms can operate simultaneously and independently without interfering with each other, thereby improving production efficiency. The movement paths of the robotic arms are designed along the length of the horizontal column 3, enabling them to cover all positions between the vibratory feeder 2 and the sleeve mechanism, ensuring accurate gripping and placement of workpieces in different locations. The gripping parts of the robotic arms are typically pneumatically or electrically driven, ensuring that the gripping force is moderate and adjustable to accommodate workpieces of different sizes and weights.

[0046] like Figure 1 and Figure 6As shown, the sleeve-feeding mechanism includes a first guide rail 4 mounted on the frame 1, a slider 401 slidably connected to the first guide rail 4, a push rod 402 connected to the slider 401, a guide block 403 connected to the first guide rail 4, a first groove 404 provided on the guide block 403, one end of the push rod 402 connected to the slider 401, and the other end of the push rod 402 extending into the first groove 404; the sleeve-feeding mechanism also includes a slide block 5 mounted on the frame 1, a first cylinder 501 mounted on the slide block 5, and a cylinder 501... One end of the first piston rod 502 is located inside the first cylinder 501, and the other end of the first piston rod 502 is provided with a guide plate 505. The guide plate 505 is provided with a second groove 504, and the first piston rod 502 can extend into the second groove 504. When the rotating shaft is placed into the first groove 404 by the first robotic arm 302 and the magnet is placed into the second groove 504 by the second robotic arm 303, the push rod 402 and the first piston rod 502 move towards each other, so that the rotating shaft is inserted into the magnet, completing the insertion.

[0047] After the rotating shaft and the magnet are placed in their respective grooves, the push rod 402 and the first piston rod 502 move towards each other simultaneously. The push rod 402 pushes the rotating shaft, and the first piston rod 502 pushes the magnet, so that the rotating shaft is precisely inserted into the magnet, completing the insertion action.

[0048] like Figure 1 and Figure 6 As shown, the transfer mechanism includes a conveyor belt 6 mounted on the slide block 5 and a drive mechanism for pushing the slide block 5. The length direction of the conveyor belt 6 is on the same straight line as the length direction of the first piston rod 502. A second guide rail 7 matching the bottom of the slide block 5 is also provided below the slide block 5. The slide block 5 can move back and forth on the second guide rail 7 in a direction perpendicular to the push rod 402. When putting on the sleeve, the slide block 5 moves the first piston rod 502 to a position where the length direction of the first piston rod 502 is on the same straight line as the length direction of the push rod 402. When transferring, the slide block 5 moves the conveyor belt 6 to a position where the length direction of the conveyor belt 6 is on the same straight line as the length direction of the push rod 402.

[0049] After the sleeve is inserted, the slide block 5 moves under the drive mechanism, moving the conveyor belt 6 to a position parallel to the push rod 402. Then, the push rod 402 continues to push forward, pushing the inserted rotor out of the first groove 404 and onto the conveyor belt 6, completing the rotor transfer. A second guide rail 7 is provided below the slide block 5, and the slide block 5 can move back and forth on the second guide rail 7 in a direction perpendicular to the push rod 402 to ensure that the conveyor belt 6 can be accurately moved to the designated position.

[0050] As an optimized solution of this embodiment, the driving mechanism includes a second cylinder 601 disposed on the frame 1, a second piston rod 602 disposed in the second cylinder 601, one end of the second piston rod 602 being located in the second cylinder 601, and the other end of the second piston rod 602 being connected to the slide block 5.

[0051] The second cylinder 601 controls the extension and retraction of the second piston rod 602, pushing the slide 5 to move along the second guide rail 7, thereby realizing the movement and positioning of the conveyor belt 6. The second cylinder 601 can be driven by pneumatic or electric power to ensure that the slide 5 can move smoothly and accurately to the designated position.

[0052] As an optimized solution in this embodiment, the frame 1 is further provided with a stabilizing block 8. The stabilizing block 8 has an opening, the diameter of which matches that of the push rod 402, and the opening and the push rod 402 are concentric. The function of the stabilizing block 8 is to provide stable support and guidance, ensuring that the push rod 402 maintains precise linear motion during movement and preventing the push rod 402 from deflecting or shifting under the action of thrust. The design of the opening requires precise machining to ensure that the push rod 402 can slide freely within the opening while maintaining good coaxiality.

[0053] Example 2:

[0054] like Figure 6 As shown, as a supplement to Embodiment 1, there are two second guide rails 7. The two second guide rails 7 are located on either side of the slide 5. The design of two second guide rails 7 provides more stable guidance and support, ensuring that the slide 5 remains stable during movement and preventing tilting or offset during movement. The parallelism of the two second guide rails 7 needs to be precisely controlled to ensure that the slide 5 can move accurately in a direction perpendicular to the push rod 402.

[0055] like Figure 4 As shown, each of the placement stages 203 is also provided with two limiting blocks 204. The obstruction space formed between the two limiting blocks 204 can prevent the workpiece from slipping after it comes out of the output tube. The limiting blocks 204 are usually made of wear-resistant materials to withstand the friction and wear of the workpiece during placement and clamping.

[0056] Furthermore, the displacement length of the second piston rod 602 within the second cylinder 601 is L1, and the length of each of the second guide rails 7 is L2, satisfying L1≥L2. This ensures that the stroke of the second piston rod 602 will not exceed the length of the second guide rail 7, thereby avoiding excessive displacement or jamming when the second piston rod 602 pushes the slide 5 to move. Simultaneously, the L1≤L2 design provides greater adjustment space for the precise positioning of the slide 5, allowing the conveyor belt to move more accurately to the designated position, ensuring that the rotor after being fitted can be smoothly transferred onto the conveyor belt, further improving the automation level and production efficiency of the device.

[0057] The above embodiments are only used to illustrate the technical solutions of this disclosure, and are not intended to limit it. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this disclosure. The following points need to be noted: In the accompanying drawings of the embodiments of this utility model, only the structures involved in the embodiments of this utility model are shown; other structures can refer to general designs. In the absence of conflict, features in the same embodiment and different embodiments of this utility model can be combined with each other. The above descriptions are merely exemplary embodiments of this utility model, and are not intended to limit the protection scope of this utility model. The protection scope of this utility model is determined by the appended claims.

Claims

1. A sleeve penetrating device for a motor rotor, the rotor being composed of a rotating shaft and a magnetic steel, the device further comprising a frame (1), characterized in that two vibrating plates (2) are arranged on the frame (1), the workpiece in one of the vibrating plates (2) being the rotating shaft and the workpiece in the other vibrating plate (2) being the magnetic steel; a conveying mechanism is connected to each vibrating plate (2); a cross column (3) and two vertical columns (301) are arranged on the frame (1), the vertical columns (301) being arranged at the two ends of the cross column (3), one end of the vertical column (301) being connected to the end of the cross column (3), and the other end of the vertical column (301) being connected to the frame (1); a clamping mechanism is arranged on the cross column (3) for picking up the workpiece conveyed by the conveying mechanism; a sleeve penetrating mechanism and a transferring mechanism are arranged on the frame (1), the sleeve penetrating mechanism being used for inserting the rotating shaft into the magnetic steel, and the transferring mechanism being used for transporting the rotor after the sleeve penetrating is completed. The conveying mechanism comprises a conveying pipe (202) and a placing table (203), one end of the conveying pipe (202) being in communication with the interior of the vibrating plate (2), and the other end of the conveying pipe (202) being connected with the placing table (203).

2. A bushing device for a rotor of an electric machine according to claim 1, characterized in that The clamping mechanism comprises a first mechanical hand (302) and a second mechanical hand (303) which can move along the length direction of the cross column (3); the first mechanical hand (302) is located on one side of the cross column (3), and the second mechanical hand (303) is located on the cross column and on the side opposite to the side where the first mechanical hand (302) is located.

3. A bushing device for a rotor of an electric machine according to claim 2, characterized in that 4. The sleeve penetrating device for a motor rotor according to claim 3, characterized in that the sleeve penetrating mechanism comprises a first guide rail (4) arranged on the frame (1), a sliding block (401) being slidably connected to the first guide rail (4), a push rod (402) being connected to the sliding block (401), a guide block (403) being further connected to the first guide rail (4), a first recess (404) being arranged on the guide block (403), one end of the push rod (402) being connected to the sliding block (401), and the other end of the push rod (402) being capable of extending into the first recess (404); the sleeve penetrating mechanism further comprises a sliding seat (5) arranged on the frame (1), a first cylinder (501) being arranged on the sliding seat (5), one end of a first piston rod (502) in the first cylinder (501) being arranged inside the first cylinder (501), a guide plate (505) being arranged on the other end of the first piston rod (502), a second recess (504) being arranged on the guide plate (505), and the first piston rod (502) being capable of extending into the second recess (504); after the rotating shaft is placed into the first recess (404) by the first mechanical hand (302) and the magnetic steel is placed into the second recess (504) by the second mechanical hand (303), the push rod (402) and the first piston rod (502) move towards each other, so that the rotating shaft is inserted into the magnetic steel, and the sleeve penetrating is completed. ​ 5. A bushing apparatus for a rotor of an electric machine as defined in claim 4, wherein, The transfer mechanism comprises a conveying belt (6) arranged on the sliding base (5) and a driving mechanism for pushing the sliding base (5), the length direction of the conveying belt (6) is in line with the length direction of the first piston rod (502); a second guide rail (7) matching the bottom of the sliding base (5) is further arranged below the sliding base (5), the sliding base (5) can move back and forth on the second guide rail (7) in a direction perpendicular to the push rod (402); when sleeving is performed, the sliding base (5) moves the first piston rod (502) to a position where the length direction of the first piston rod (502) is in line with the length direction of the push rod (402); when transfer is performed, the sliding base (5) moves the conveying belt (6) to a position where the length direction of the conveying belt (6) is in line with the length direction of the push rod (402).

6. A bushing apparatus for a rotor of an electric machine as defined in claim 5, wherein, The driving mechanism comprises a second cylinder (601) arranged on the rack (1), a second piston rod (602) is arranged in the second cylinder (601), one end of the second piston rod (602) is located in the second cylinder (601), and the other end of the second piston rod (602) is connected to the sliding base (5).

7. A bushing apparatus for a motor rotor as set forth in claim 6 wherein, A stabilizing block (8) is further arranged on the rack (1), the stabilizing block (8) is provided with an opening, the opening matches the diameter of the push rod (402), and the opening is concentric with the push rod (402).

8. A bushing device for a rotor of an electric machine according to claim 7, characterized in that The second guide rail (7) is 2.

9. A bushing apparatus for a motor rotor as set forth in claim 8 wherein, Two limiting blocks (204) are further arranged on each placing table (203), and a shielding space formed between the two limiting blocks (204) can prevent the workpiece from sliding off after being output from the output pipe.

10. A bushing apparatus for a rotor of an electric machine according to any one of claims 6-9, characterized in that, The displacement length of the second piston rod (602) in the second cylinder (601) is L1, the length of each second guide rail (7) is L2, and L1≤L2 is satisfied.

Images