Water turbine box with hydraulic driving function
By designing an integrated water turbine box structure, the turbine shaft is directly connected to the gearbox, which solves the problems of complex structure and high failure rate in the existing technology, and achieves the effects of simplifying mechanical structure, improving transmission efficiency and saving energy.
Patent Information
- Application Number
- CN202520236717.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-14
AI Technical Summary
The existing water turbine box structure of reel-type sprinkler irrigation machines is complex, requiring a transmission device which leads to a high failure rate and high cost, and cannot be directly connected to the gearbox.
Design an integrated spiral-shaped turbine housing, vortex housing, inlet channel, and outlet channel structure. The turbine shaft can be directly connected to the gearbox, and the flow rate and rotation speed can be adjusted through a flow regulating valve plate.
The mechanical structure has been simplified, the failure rate has been reduced, the transmission efficiency has been improved, and the flow and speed can be linearly adjusted by regulating the valve plate, saving energy and improving the ease of operation.
Smart Images

Figure CN223600534U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a water turbine box with hydraulic drive function mainly suitable for the current reel type sprinkling machine. BACKGROUND
[0002] The reel type sprinkling machine is a kind of irrigation machinery, which winds PE pipe on reel by automatic back winding, and realizes uniform spraying in the process of automatic movement by the traction force of rotary PE pipe. The current reel type sprinkling machine mostly adopts water turbine box to drive reel back winding, that is, part of pressure water directly enters PE pipe for sprinkling operation, and the other part of pressure water is branched into water turbine box to drive water turbine to rotate and then enters PE pipe. A belt driving device is introduced by water turbine shaft to be transmitted into gear box, and the chain or gear connected with reel is driven to make reel back winding, so that self-winding pipe recovery operation is realized. The water turbine box mostly adopts axial flow type structure, that is, the water inlet of water turbine box is arranged along the tangent direction of water turbine, and the water outlet is located at the axial position of water turbine. The reel type sprinkling machine adopting the axial flow type water turbine box generally cannot be directly connected with gear box, and needs to introduce transmission device (such as belt driving device) as transition, so that mechanism must be increased, and the complexity of mechanical structure, high cost and high failure rate are inevitably brought about. SUMMARY
[0003] The utility model solves the technical problem that a water turbine box with hydraulic drive function is provided to overcome the defects and deficiencies of the prior art and products as described in the background.
[0004] The utility model adopts the technical scheme that a water turbine box with hydraulic drive function comprises a volute-shaped turbine bin, a vortex bin, a water inlet channel and a water outlet channel, the turbine bin, the vortex bin, the water inlet channel and the water outlet channel are integrally formed into a structure, the water inlet channel comprises a main flow channel and an auxiliary flow channel, the aperture of the main flow channel is larger than that of the auxiliary flow channel, the main flow channel is communicated with the water outlet channel, the auxiliary flow channel is communicated with the turbine bin, the turbine bin is coaxial with and communicated with the vortex bin, and the vortex bin is communicated with the water outlet channel; a connecting flange is integrally formed at the ports of the main flow channel and the auxiliary flow channel, and a connecting flange is also integrally formed at the port of the water outlet channel; a water turbine is arranged in the turbine bin by a turbine shaft, and the turbine shaft extends out of the turbine bin to serve as a power output shaft; a flow regulating valve plate is arranged in the main flow channel of the water inlet channel by a rotatable valve shaft, and one end of the valve shaft extends out of the main flow channel through the side wall of the main flow channel.
[0005] Further, the auxiliary flow channel has two.
[0006] Further, the turbine chamber comprises a main chamber body and a chamber cover, the main chamber body and the chamber cover are fixedly connected through bolts, a turbine shaft positioning table is formed in the center of the chamber cover, and the turbine shaft is positioned and installed through the turbine shaft positioning table.
[0007] Further, the turbine chamber is open at the outer end and is fixedly connected with a sealing end cover through bolts.
[0008] Further, two valve shaft mounting holes for mounting valve shafts are formed on the main flow channel, one of the two valve shaft mounting holes is located at the top of the main flow channel, and the other is located at the side of the main flow channel.
[0009] The water turbine chamber with the hydraulic driving function is mainly applicable to the reel type sprinkler, the ingenious and compact design structure of the water turbine chamber with the hydraulic driving function enables the turbine shaft to be directly connected with the gear box, realizes the combination of the turbine shaft and the gear box, and thus simplifies the mechanical structure, reduces the failure rate, and improves the transmission efficiency; meanwhile, the water turbine chamber with the hydraulic driving function can realize the linear adjustment operation of the sprinkling flow and the reel rotation speed by adjusting the opening and closing amount of the flow regulating valve plate, saves energy consumption, and improves the convenience of operation. In addition, the water turbine chamber with the hydraulic driving function can also be applied to other application occasions capable of utilizing liquid flow pressure to generate power, so as to realize the effects of controlling liquid flow and generating available power. BRIEF DESCRIPTION OF DRAWINGS
[0010] The utility model will be further described below in combination with the drawings and examples.
[0011] Figure 1 is the front view structural schematic diagram of the utility model;
[0012] Figure 2 is Figure 1 is the sectional view structural schematic diagram of the utility model in A-A direction;
[0013] Figure 3 is the side view structural schematic diagram of the utility model;
[0014] Figure 4 , Figure 5 , Figure 6 all are the three-dimensional structural schematic diagram (different visual angle) of the utility model;
[0015] Figure 7 is the three-dimensional structural schematic diagram of the water turbine of the utility model;
[0016] Figure 8 is the three-dimensional structural schematic diagram of the valve shaft and the flow regulating valve plate of the utility model.
[0017] In the diagram: 1. Turbine compartment; 1-1. Main compartment body; 1-2. Compartment cover; 1-2-1. Turbine shaft positioning platform; 2. Vortex compartment; 2-1. Sealing end cover; 3. Inlet channel; 3-1. Main flow channel; 3-2. Secondary flow channel; 3-3. Valve shaft mounting hole; 4. Outlet channel; 5. Connecting flange; 6. Water turbine; 7. Valve shaft; 8. Flow regulating valve plate. Detailed Implementation
[0018] A water turbine box with hydraulic drive function, such as Figures 1 to 8 As shown, it includes a volute-shaped turbine housing 1, a vortex housing 2, an inlet channel 3, and an outlet channel 4. The turbine housing 1, vortex housing 2, inlet channel 3, and outlet channel 4 are integrally formed structures. The inlet channel 3 includes a main channel 3-1 and a secondary channel 3-2. The aperture of the main channel 3-1 is larger than the aperture of the secondary channel 3-2. The main channel 3-1 is connected to the outlet channel 4, and the secondary channel 3-2 is connected to the turbine housing 1. The turbine housing 1 and the vortex housing 2 are coaxial and connected. The vortex housing 2 and the outlet channel 4 are connected. Connecting; a connecting flange 5 is uniformly formed at the port of the main channel 3-1 and the secondary channel 3-2, and a connecting flange 5 is also integrally formed at the port of the outlet channel 4; a water turbine 6 is installed in the turbine chamber 1 through the turbine shaft, and the turbine shaft extends to the outside of the turbine chamber 1 as a power output shaft; a flow regulating valve plate 8 is installed in the main channel 3-1 of the inlet channel 3 through the rotatable valve shaft 7, and one end of the valve shaft 7 extends through the side wall of the main channel 3-1 to the outside of the main channel 3-1.
[0019] After the inlet channel 3 is connected to the inlet pipe via the connecting flange 5, the water flow in the inlet pipe will be split into the main channel 3-1 and the secondary channel 3-2. The water flowing into the main channel 3-1 will flow directly into the outlet channel 4, while the water flowing into the secondary channel 3-2 will enter the turbine chamber 1, first driving the water turbine 6 to rotate, then entering the vortex chamber 2, and finally flowing into the outlet channel 4, merging with the water flowing directly from the main channel 3-1 into the outlet channel 4. By rotating the valve shaft 7, the opening and closing of the flow regulating valve plate 8 can be adjusted, thereby regulating the water flow in the main channel 3-1. Therefore, with the total water flow in the connected inlet pipe remaining constant, adjusting the flow regulating valve plate 8 can indirectly regulate the water flow in the secondary channel 3-2, because the larger the water flow in the main channel 3-1, the smaller the water flow in the secondary channel 3-2, and vice versa. After the water turbine 6 is driven to rotate, it drives the turbine shaft to rotate, and the turbine shaft outputs power for use in connecting external devices.
[0020] In order to optimize the structure of the secondary flow channel 3-2 and increase the driving force of the water flow through the secondary flow channel 3-2 on the water turbine 6, the number of secondary flow channels 3-2 is designed to be 2.
[0021] In order to facilitate product assembly and maintenance, the turbine bin 1 comprises a main bin body 1-1 and a bin cover 1-2, the main bin body 1-1 and the bin cover 1-2 are fixedly connected by bolts, a turbine shaft positioning table 1-2-1 is formed in the center of the bin cover 1-2, and the turbine shaft is positioned and installed through the turbine shaft positioning table 1-2-1.
[0022] The outer end of the vortex bin 2 is open, and a sealing end cover 2-1 is fixedly connected by bolts. The purpose of this structure design is that when some minor faults occur in the product, the sealing end cover 2-1 can be opened for observation and maintenance, which is more convenient and fast.
[0023] Because the installation environment of the product is different when it is used, the installation and use of the valve shaft 7 may be affected, therefore, two valve shaft mounting holes 3-3 for mounting the valve shaft 7 are formed on the main flow channel 3-1, one of the two valve shaft mounting holes 3-3 is located at the top of the main flow channel 3-1, and the other is located at the side of the main flow channel 3-1. The two valve shaft mounting holes 3-3 are preset, so that the appropriate valve shaft mounting hole 3-3 can be selected to install the valve shaft 7 and the flow regulating valve plate 8 according to the actual situation.
[0024] The above embodiment is only used for explaining the utility model, and is not limited to the protection of the utility model, any non-substantial change on the basis of the essential scheme of the utility model should fall within the protection scope of the utility model.
Claims
1. A water turbine box having a hydraulic drive function, characterized by: The application relates to a water turbine, which comprises a volute-shaped turbine chamber (1), a vortex chamber (2), an inlet channel (3) and an outlet channel (4), wherein the turbine chamber (1), the vortex chamber (2), the inlet channel (3) and the outlet channel (4) are integrally formed, the inlet channel (3) comprises a main flow channel (3-1) and a secondary flow channel (3-2), the aperture of the main flow channel (3-1) is larger than that of the secondary flow channel (3-2), the main flow channel (3-1) is communicated with the outlet channel (4), the secondary flow channel (3-2) is communicated with the turbine chamber (1), the turbine chamber (1) is coaxial with and communicated with the vortex chamber (2), the vortex chamber (2) is communicated with the outlet channel (4), a connecting flange (5) is formed at the ports of the main flow channel (3-1) and the secondary flow channel (3-2), and the connecting flange (5) is also integrally formed at the port of the outlet channel (4), a water turbine (6) is arranged in the turbine chamber (1) through a turbine shaft, the turbine shaft extends out of the turbine chamber (1) to serve as a power output shaft, a flow regulating valve plate (8) is arranged in the main flow channel (3-1) of the inlet channel (3) through a rotatable valve shaft (7), and one end of the valve shaft (7) extends out of the main flow channel (3-1) through the side wall of the main flow channel (3-1).
2. The water turbine box having a hydraulic drive function according to claim 1, characterized in that: The secondary flow channel (3-2) has two.
3. The water turbine box having a hydraulic drive function according to claim 1, characterized in that: The turbine chamber (1) comprises a main chamber body (1-1) and a chamber cover (1-2), the main chamber body (1-1) and the chamber cover (1-2) are fixedly connected through bolts, a turbine shaft positioning table (1-2-1) is formed in the center of the chamber cover (1-2), and the turbine shaft is positioned and installed through the turbine shaft positioning table (1-2-1).
4. The water turbine box having a hydraulic drive function according to claim 1, characterized in that: The vortex chamber (2) is open at the outer end and is fixedly connected with a sealing end cover (2-1) through bolts.
5. The water turbine box having a hydraulic drive function according to claim 1, characterized in that: Two valve shaft mounting holes (3-3) for arranging the valve shaft (7) are formed on the main flow channel (3-1), one valve shaft mounting hole (3-3) is located at the top of the main flow channel (3-1), and the other valve shaft mounting hole (3-3) is located at the side of the main flow channel (3-1).