Edible mushroom lossless cleaning and packaging equipment for vegetable crisp production
By setting up partitions and rinsing mechanisms in the non-destructive cleaning and packaging equipment for edible fungi used in the production of crisp vegetables, and by using a swing mechanism to expand the rinsing area, non-destructive cleaning is achieved, solving the problem of the fragility of edible fungi during the cleaning process, and improving cleaning efficiency and product quality.
Patent Information
- Application Number
- CN202423109310.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, edible fungi are fragile and have low cleaning efficiency during the cleaning process, making it difficult to remove impurities without losing their integrity and nutrients.
A non-destructive cleaning and packaging equipment for edible fungi used in the production of crisp vegetables was designed. By setting multiple sets of partitions and rinsing mechanisms in the cleaning tank, the oscillating mechanism drives the rotating sleeve to rotate back and forth, thereby expanding the rinsing area. The water flow speed is controlled by the flow cleaning method to avoid direct contact with edible fungi.
This method maximizes the integrity and cleanliness of edible fungi, improves the quality of the product after crisping, and ensures the integrity and cleanliness of edible fungi during the cleaning process.
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Figure CN223600784U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of cleaning devices, specifically a kind of edible fungi nondestructive cleaning and packaging equipment for vegetable crisp production. BACKGROUND
[0002] Vegetable crisp is a processing technology, aiming to improve the taste and quality of vegetables by controlling the growing environment and processing. This technology can improve the problem of poor taste of fresh vegetables caused by weather, over-farming, etc. For example, the crispness of okra can improve the taste without losing nutrients. In the crispness of edible fungi (shiitake mushrooms, mushrooms, etc.), not only can the taste be improved, but also the shelf life can be extended.
[0003] Before the crisp processing of edible fungi, the edible fungi need to be cleaned. During the cultivation of edible fungi, the environment is relatively clean indoors, so only the sawdust and dry branches attached to the edible fungi need to be cleaned. Since edible fungi are mostly fragile, extra care is needed during cleaning to avoid excessive cleaning that can cause the edible fungi to break, resulting in low product aesthetics in subsequent processing, and also to avoid the loss of nutrients on the edible fungi. Common cleaning methods include manual washing and mechanical washing.
[0004] Manual washing is not efficient and is not suitable for large-scale production. Common mechanical washing involves transporting edible fungi using a transportation device (conveyor belt) and directly washing the surface of the edible fungi with a water jet during transportation to clean the debris attached to the edible fungi. Since edible fungi are fragile, the water flow rate is difficult to control. If the water flow rate is too high, the edible fungi are easily broken. If the water flow rate is too low, it is difficult to remove the attached debris. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide an edible fungi nondestructive cleaning and packaging equipment for vegetable crisp production to solve the problems raised in the background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] An edible fungi nondestructive cleaning and packaging equipment for vegetable crisp production includes a machine case and a cleaning tank fixedly installed on the machine case.
[0008] A plurality of partitions are fixedly installed in the cleaning tank. The partitions divide the cleaning tank into a plurality of washing chambers. A plurality of water flow plates are fixedly installed on the partitions. A plurality of washing plates are arranged in the washing chambers. A clamping net is rotatably installed on the washing plate.
[0009] A washing mechanism and a yawing mechanism are arranged in the washing chamber. The washing mechanism includes a plurality of rotating sleeves. A plurality of water outlets are formed in the rotating sleeves.
[0010] The flushing mechanism cooperates with the yawing mechanism; when the flushing mechanism operates, the yawing mechanism drives the rotating sleeve to reciprocating rotate, so as to expand the flushing area of the flushing mechanism.
[0011] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: the cleaning tank and the partition plate are fixedly installed with multiple groups of first guide rails and second guide rails; the first guide rails and the second guide rails are alternately arranged; the two sides of the flushing plate are slidably installed with slide rods; the slide rods are rotatably installed on hinged plates; the hinged plates are rollingly installed with rollers; one of the rollers is rollingly embedded with the first guide rail; the other roller is rollingly embedded with the second guide rail.
[0012] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: the first guide rail comprises a first straight section, an inclined section and a second straight section; the second straight section is located at the same horizontal height as the second guide rail; one end of the first straight section is in communication with one end of the inclined section; the other end of the inclined section is in communication with the second straight section; and the first straight section is higher than the second straight section.
[0013] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: the cleaning tank is fixedly installed with a motor; the flushing mechanism further comprises a water pump fixedly connected with the output end of the motor; the water outlet end of the water pump is fixedly installed with a pipeline; the pipeline is fixedly installed on the water running plate, and the pipeline is rotatably connected with the rotating sleeve.
[0014] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: the yawing mechanism comprises a first rotating shaft rotatably installed on the cleaning tank; the first rotating shaft and the output end of the motor are connected through a belt; the first rotating shaft is fixedly installed with a small bevel gear; the water running plate is rotatably installed with a second rotating shaft; the second rotating shaft is fixedly installed with a large bevel gear meshing with the small bevel gear.
[0015] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: the yawing mechanism further comprises a rotating rod fixedly installed on the second rotating shaft; the rotating rod is fixedly installed with a protruding column; the rotating sleeve is fixedly installed with a second connecting rod; the second connecting rod is provided with a second sliding groove; the water running plate is provided with a connecting plate; the connecting plate is fixedly installed with a sliding block slidably embedded with the second sliding groove; the connecting plate is fixedly installed with a first connecting rod; the first connecting rod is provided with a first sliding groove slidably embedded with the protruding column.
[0016] The edible mushroom non-damage cleaning and packaging equipment for the production of vegetable crisps has the advantages that: one side of the cleaning tank is provided with a water outlet.
[0017] The vegetable crisp production edible mushroom non-damage cleaning and packaging equipment as described above: the water baffle is rotatably installed on the cleaning tank.
[0018] Compared with the prior art, the utility model has the advantages that when the flushing mechanism acts, the eccentric mechanism drives the rotating sleeve to reciprocating rotate, so as to expand the flushing area of the flushing mechanism; through the flowing cleaning mode, the water flow from the water outlet does not directly contact the edible mushrooms; the integrity of the edible mushrooms can be guaranteed to the maximum extent, the cleaning degree of the edible mushrooms can be guaranteed, and the product quality after the crisping is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structure schematic view of the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0020] Figure 2 It is a structure schematic view of another view of the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0021] Figure 3 It is a structure schematic view of the motor and the water pump in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0022] Figure 4 It is a structure schematic view of the cleaning tank in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0023] Figure 5 It is a structure schematic view of the flushing plate and the clamping net in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0024] Figure 6 It is a structure schematic view of the rotating sleeve and the connecting plate in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0025] Figure 7 It is a structure schematic view of the rotating sleeve and the connecting plate in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment. Figure 6
[0026] Figure 8 It is a structure schematic view of the first guide rail and the second guide rail in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment.
[0027] Figure 9 It is a structure schematic view of the first guide rail and the second guide rail in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment. Figure 8
[0028] Figure 10 It is a structure schematic view of the first guide rail and the second guide rail in the vegetable crisp production edible mushroom non-damage cleaning and packaging equipment. Figure 8
[0029] In the figure: 1, case; 2, cleaning tank; 201, water baffle; 202, partition; 203, water outlet; 3, water running plate; 4, motor; 401, water pump; 5, pipeline; 6, first rotating shaft; 601, small bevel gear 601; 7, second rotating shaft; 701, large bevel gear; 702, rotating rod; 703, protruding column; 8, connecting plate; 801, sliding block; 9, first connecting rod; 901, first sliding groove; 10, rotating sleeve; 1001, water outlet hole; 11, second connecting rod; 1101, second sliding groove; 12, flushing plate; 13, sliding rod; 14, hinged plate; 15, roller; 16, first guide rail; 1601, first straight section; 1602, inclined section; 1603, second straight section; 17, second guide rail; 18, clamping net. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0031] Please refer to Figures 1-10 As an embodiment of the utility model, the edible mushroom nondestructive cleaning and packaging equipment for vegetable crisp production comprises a case 1 and a cleaning tank 2 fixedly installed on the case 1.
[0032] A plurality of partition plates 202 are fixedly installed in the cleaning tank 2; the partition plates 202 divide the cleaning tank 2 into a plurality of flushing chambers; a plurality of water running plates 3 are fixedly installed on the partition plates 202; a plurality of flushing plates 12 are arranged in the flushing chambers; and a clamping net 18 is rotatably installed on the flushing plate 12.
[0033] The flushing mechanism and the yawing mechanism are arranged in the flushing chamber; the flushing mechanism comprises a plurality of rotating sleeves 10; and a plurality of water outlet holes 1001 are formed in the rotating sleeves 10.
[0034] The flushing mechanism and the yawing mechanism are matched with each other; when the flushing mechanism operates, the yawing mechanism drives the rotating sleeve 10 to reciprocatingly rotate, so as to expand the flushing area of the flushing mechanism.
[0035] In this embodiment, a plurality of flushing plates 12 are arranged in the flushing chamber in an inclined manner; and the inclined directions of adjacent two flushing plates 12 are opposite.
[0036] An operator draws the flushing plate 12 out of the flushing chamber, and the flushing plate 12 is rotated to a parallel ground state during the drawing process, so as to facilitate the laying of edible mushrooms.
[0037] The edible fungi of one package unit are evenly laid on the washing plate 12 and clamped by the clamping net 18 (the clamping net 18 is provided with a torsion spring at a hinged position of the washing plate 12, the clamping net 18 can be driven to rotate to clamp the edible fungi on the washing plate 12, so that the edible fungi are prevented from being damaged during washing, and the damage of the edible fungi caused by water flow is reduced, and the integrity of the edible fungi is greatly improved).
[0038] The washing plate 12 full of edible fungi is pushed into the washing chamber, during the pushing process, the washing plate 12 is rotated to an inclined state; the clean water is introduced to the rotating sleeve 10 through the action of the washing mechanism, and flows out through the water outlet hole 1001; at the same time, the eccentric mechanism drives the rotating sleeve 10 to reciprocate, so as to increase the washing area of the washing mechanism.
[0039] After the water flows out of the water outlet hole 1001, it flows on the water guide plate 3, the water guide plate 3 can guide the water flow, so that the range of water flow to the washing plate 12 is increased, so as to wash the edible fungi on the washing plate 12; since the washing plate 12 is inclined, the water on the upper washing plate 12 flows down along the surface of the washing plate 12, and the water flow can carry away the impurities attached to the edible fungi during the flowing process; the water on the upper washing plate 12 finally flows to the lower washing plate 12, and is transmitted layer by layer downward, and finally falls to the bottom of the cleaning tank 2.
[0040] Through the flowing cleaning mode, and the water flow out of the water outlet hole 1001 does not directly contact the edible fungi; therefore, the integrity of the edible fungi can be maximized, and the cleanliness of the edible fungi can be ensured, and the quality of the product after being broken is effectively improved.
[0041] As a further scheme of the utility model, the cleaning tank 2 and the partition plate 202 are fixedly provided with a plurality of first guide rails 16 and second guide rails 17; the first guide rail 16 and the second guide rail 17 are alternately arranged; the both sides of the washing plate 12 are slidably provided with slide rods 13; the slide rods 13 are rotatably arranged on the hinged plates 14; the hinged plates 14 are rotatably provided with rollers 15; one of the rollers 15 is rotatably embedded in the first guide rail 16; the other roller 15 is rotatably embedded in the second guide rail 17.
[0042] In this embodiment, during the process of pulling out the washing plate 12, one roller 15 horizontally rolls in the second guide rail 17, and the other roller 15 rolls in the first guide rail 16, and the washing plate 12 is driven to rotate through the rolling cooperation of the roller 15 and the first guide rail 16; during the rotating process, the slide rod 13 rotates on the hinged plate 14, and is inwardly retracted on the washing plate 12, so as to change the included angle between the washing plate 12 and the hinged plate 14; after the washing plate 12 is completely pulled out, the washing plate 12 is parallel to the ground, so as to facilitate laying edible fungi on the washing plate 12, thereby facilitating the subsequent cleaning of the edible fungi.
[0043] After the edible fungi are placed on the washing plate 12 and clamped by the clamping net 18, the washing plate 12 is pushed into the washing chamber, and during the pushing process, the two rollers 15 roll in the first guide rail 16 and the second guide rail 17 respectively, and through the rolling cooperation with the first guide rail 16, the washing plate 12 is driven to rotate to the inclined state, so as to facilitate the subsequent water flow and improve the efficiency of the sundries on the edible fungi flowing with the water flow; during the rotating process, the sliding rod 13 will rotate on the hinged plate 14 and slide outward on the washing plate 12, so as to change the included angle between the washing plate 12 and the hinged plate 14.
[0044] As a further scheme of the utility model, the first guide rail 16 comprises a first straight section 1601, an inclined section 1602 and a second straight section 1603; wherein the second straight section 1603 is located at the same horizontal height as the second guide rail 17; one end of the first straight section 1601 is communicated with one end of the inclined section 1602; the other end of the inclined section 1602 is communicated with the second straight section 1603; and the first straight section 1601 is higher than the second straight section 1603.
[0045] In this embodiment, when one roller 15 rolls in the second guide rail 17, the horizontal height thereof does not change, and when the other roller 15 rolls in the first guide rail 16, the height thereof changes.
[0046] During the process of drawing out the washing plate 12, the rollers 15 roll horizontally in the first straight section 1601, and during this process, the positions of the rollers 15 change (synchronously change with the other roller 15) and the heights remain unchanged; when the rollers 15 roll from the first straight section 1601 into the inclined section 1602 and roll in the inclined section 1602, during the rolling process, the positions of the rollers 15 also change and the heights gradually decrease; when the rollers 15 reach the connection between the inclined section 1602 and the second straight section 1603, the horizontal heights of the two rollers 15 are the same, at this time, the washing plate 12 remains horizontal with the ground. Then the rollers 15 roll synchronously on the second guide rail 17 and the second straight section 1603 until the end of the stroke, at this time, the clamping net 18 can be opened, and the edible fungi can be placed on the washing plate 12.
[0047] As a further scheme of the utility model, the cleaning tank 2 is fixedly provided with a motor 4; the washing mechanism further comprises a water pump 401 fixedly connected with the output end of the motor 4; the water outlet end of the water pump 401 is fixedly provided with a pipeline 5; the pipeline 5 is fixedly installed on the water flowing plate 3, and the pipeline 5 is rotationally connected with the rotating sleeve 10.
[0048] In this embodiment, when the motor 4 rotates, the water pump 401 is driven to flow clean water to the rotating sleeve 10 through the pipeline 5; then, the water flows to the water guide plate 3 through the water outlet hole 1001 and is guided to the first layer of the flushing plate 12;
[0049] Due to the inclined arrangement of the flushing plate 12, the water on the upper layer of the flushing plate 12 flows down along the surface of the flushing plate 12, and in the flowing process, the water flow can carry away the sundries attached to the edible fungi; the water on the upper layer of the flushing plate 12 finally flows to the lower layer of the flushing plate 12 and is transmitted layer by layer downward, and finally falls to the bottom of the cleaning tank 2.
[0050] Through the flowing cleaning mode, the integrity of the edible fungi can be maximally ensured, and the cleaning degree of the edible fungi can be ensured, and the product quality after the brittleness is effectively improved.
[0051] As a further scheme of the utility model, the yawing mechanism comprises a first rotating shaft 6 rotatably installed on the cleaning tank 2; the first rotating shaft 6 is connected with the output end of the motor 4 through a belt; a small bevel gear 601 is fixedly installed on the first rotating shaft 6; a second rotating shaft 7 is rotatably installed on the water guide plate 3; a large bevel gear 701 meshing with the small bevel gear 601 is fixedly installed on the second rotating shaft 7.
[0052] In this embodiment, when the motor 4 is driven, the first rotating shaft 6 is driven to rotate through the belt; the size of the pulley fixedly connected with the output end of the motor 4 is smaller than the size of the pulley fixedly connected with the first rotating shaft 6, so that the rotating speed of the first rotating shaft 6 is reduced.
[0053] The rotating first rotating shaft 6 drives the small bevel gear 601 to rotate and drives the large bevel gear 701 to rotate through the meshing effect, so as to drive the second rotating shaft 7 to rotate; since the size of the small bevel gear 601 is smaller than the size of the large bevel gear 701, the rotating speed of the second rotating shaft 7 is also reduced.
[0054] The second rotating shaft 7 after speed reduction can drive the rotating sleeve 10 to reciprocate and yaw, so as to expand the flushing area of the flushing mechanism.
[0055] As a further scheme of the utility model, the yawing mechanism further comprises a rotating rod 702 fixedly installed on the second rotating shaft 7; a protruding column 703 is fixedly installed on the rotating rod 702; a second connecting rod 11 is fixedly installed on the rotating sleeve 10; a second sliding groove 1101 is formed in the second connecting rod 11; a connecting plate 8 is arranged on the water guide plate 3; a sliding block 801 slidingly fitted with the second sliding groove 1101 is fixedly installed on the connecting plate 8; a first connecting rod 9 is fixedly installed on the connecting plate 8; a first sliding groove 901 slidingly fitted with the protruding column 703 is formed in the first connecting rod 9.
[0056] In this embodiment, the rotating second rotating shaft 7 drives the rotating rod 702 to rotate, so as to drive the convex column 703 to rotate; during the rotation of the convex column 703, the convex column 703 is in sliding fit with the first sliding groove 901, so as to drive the connecting plate 8 to reciprocatingly move horizontally.
[0057] During the reciprocating horizontal movement of the connecting plate 8, the sliding block 801 is synchronously displaced, and the second connecting rod 11 is driven to reciprocatingly swing through the sliding fit between the sliding block 801 and the second sliding groove 1101, so as to drive the rotating sleeve 10 to reciprocatingly swing on the pipeline 5, so as to expand the washing area of the washing mechanism.
[0058] As a further scheme of the present application, the cleaning tank 2 is provided with a water outlet 203 on one side.
[0059] In this embodiment, the water containing sundries attached to the edible fungi is collected at the bottom of the cleaning tank 2 and flows out through the water outlet 203, and the sundries are intercepted at the water outlet 203, so as to facilitate the cleaning and collection of the sundries.
[0060] As a further scheme of the present application, the cleaning tank 2 is rotatably provided with a water baffle 201.
[0061] In this embodiment, the water baffle 201 can effectively prevent the water in the washing chamber from flowing outwards, so as to avoid the pollution of the production environment and improve the cleanliness of the production environment.
[0062] The above embodiments are exemplary but not restrictive, and therefore the technical scheme of the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application, and all the technical schemes are included in the present application.
Claims
1. A kind of edible fungi nondestructive cleaning and packaging equipment for vegetable crisp production, including machine box (1), and cleaning tank (2) fixedly installed on the machine box (1); characterized in that Multiple groups of baffle (202) are fixedly installed in the cleaning tank (2);The baffle (202) divides the cleaning tank (2) into multiple washing chambers;Multiple groups of water running plate (3) are fixedly installed on the baffle (202);Multiple groups of flushing plate (12) are provided in the washing chamber;Clamping net (18) is rotatably installed on the flushing plate (12); The washing chamber is provided with flushing mechanism and deflection mechanism;The flushing mechanism includes multiple groups of rotating sleeve (10);Multiple groups of water outlet holes (1001) are formed in the rotating sleeve (10); The flushing mechanism and the deflection mechanism cooperate with each other;When the flushing mechanism acts, the deflection mechanism drives the rotating sleeve (10) to reciprocate, so as to expand the flushing area of the flushing mechanism.
2. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 1, characterized in that, Multiple groups of first guide rail (16) and second guide rail (17) are fixedly installed on the cleaning tank (2) and the baffle (202);And the first guide rail (16) and the second guide rail (17) are alternately arranged;Sliding rod (13) is slidably installed on both sides of the flushing plate (12);And the sliding rod (13) is rotatably installed on the hinged plate (14), and the hinged plate (14) is rotatably installed on the hinged plate (14), and the hinged plate (14) is rotatably installed on the hinged plate (14). Rollers (15) are rotatably installed on one of the rollers (15) and the first guide rail (16) and the second guide rail (17) are rotatably installed on the other roller (15).
3. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 2, characterized in that, The first guide rail (16) includes first straight section (1601), inclined section (1602) and second straight section (1603);Wherein the second straight section (1603) and the second guide rail (17) are located at the same horizontal height;One end of the first straight section (1601) is communicated with one end of the inclined section (1602);The other end of the inclined section (1602) is communicated with the second straight section (1603);And the first straight section (1601) is higher than the second straight section (1603).
4. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 1, characterized in that, The motor (4) is fixedly installed on the cleaning tank (2);The flushing mechanism further includes water pump (401) fixedly connected with the output end of the motor (4);The water outlet end of the water pump (401) is fixedly installed with pipeline (5);The pipeline (5) is fixedly installed on the water running plate (3), and the pipeline (5) is rotatably connected with the rotating sleeve (10).
5. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 4, characterized in that, The deflection mechanism includes first rotating shaft (6) rotatably installed on the cleaning tank (2);The first rotating shaft (6) and the output end of the motor (4) are connected by belt;Small bevel gear (601) is fixedly installed on the first rotating shaft (6);Second rotating shaft (7) is rotatably installed on the water running plate (3);Large bevel gear (701) is fixedly installed on the second rotating shaft (7) and meshes with the small bevel gear (601).
6. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 5, characterized in that, The yawing mechanism further comprises a rotating rod (702) fixedly installed on the second rotating shaft (7); a protruding column (703) is fixedly installed on the rotating rod (702); a second connecting rod (11) is fixedly installed on the rotating sleeve (10); a second sliding groove (1101) is formed in the second connecting rod (11); a connecting plate (8) is arranged on the water walking plate (3); a sliding block (801) that is slidably matched with the second sliding groove (1101) is fixedly installed on the connecting plate (8); a first connecting rod (9) is fixedly installed on the connecting plate (8); and a first sliding groove (901) that is slidably matched with the protruding column (703) is formed in the first connecting rod (9).
7. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 1, characterized in that, A water outlet (203) is formed in one side of the cleaning tank (2).
8. The edible mushroom non-destructive cleaning and packaging apparatus for vegetable crisp production according to claim 1, characterized in that, A water baffle (201) is rotatably installed on the cleaning tank (2).