Automatic Christmas decorative ball inserting mechanism
By designing an automated ball-insertion mechanism for Christmas decorations, and utilizing the coordinated work of the feeding mechanism, the supporting mechanism, and the ball-insertion assembly, the automated insertion of Christmas decorations is achieved, solving the problems of cumbersome ball-insertion operations and safety hazards, and improving efficiency and safety.
Patent Information
- Application Number
- CN202423199850.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing Christmas decoration ball insertion process is cumbersome, requires multiple devices, poses a risk of workers getting their hands pricked, and is inefficient.
An automated Christmas ball insertion mechanism was designed, including a feeding mechanism, a material support mechanism, and a ball insertion assembly. Through the cooperation of a motor-driven rotating shaft and a material picker, the automated insertion of Christmas balls is achieved. By utilizing the synergistic effect of a gripping robot and a telescopic cylinder, two balls can be inserted simultaneously, and the entire process is fully automated.
It improves ball insertion efficiency and production safety, reduces the tediousness of manual operation, and avoids the risk of worker hand injuries.
Smart Images

Figure CN223601227U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to Christmas decoration ball plug ball technical field relates to a kind of Christmas decoration ball automation plug ball mechanism. BACKGROUND
[0002] Christmas decoration ball is a kind of ornament commonly used in Christmas, part of Christmas decoration ball needs to be inserted in tree trunk to decorate, by inserting multiple Christmas decoration ball in tree trunk to form a Christmas ball tree.
[0003] The existing Christmas decoration ball is inserted in ball, and operation is more tedious, needs multiple equipment to cooperate and operate, and worker manually inserts ball, so that the plug ball efficiency of plug ball mechanism is low, and improper operation when inserting ball can easily cause worker hand to be stabbed. UTILITY MODEL CONTENT
[0004] The utility model aims at above problem, provide a kind of Christmas decoration ball automation plug ball mechanism.
[0005] To achieve the above object, the utility model adopts the following technical scheme:
[0006] A kind of Christmas decoration ball automation plug ball mechanism, including the casing, the upper and lower sides of the casing are all provided with material port, the upper side of the casing is fixedly connected with hoisting assembly, the inside of the casing is fixedly connected with two plug ball assemblies against symmetry;
[0007] The plug ball assembly includes the upper material feeding mechanism fixedly connected on the vertical inner wall of casing, the lower of the upper material feeding mechanism is installed with the material supporting mechanism, the vertical inner wall of the casing is rotatably connected with the shaft, the vertical outer wall of the casing is fixedly connected with motor, the output shaft of the motor is fixedly connected with the shaft, the shaft is fixedly provided with rotating block, the rotating block is fixedly connected with two first electric push rods against symmetry, the output end of two first electric push rods is fixedly connected with material taking clamp, two material taking clamps are symmetrically arranged, the vertical inner wall of the casing is fixedly connected with telescopic cylinder, the output end of the telescopic cylinder is fixedly connected with moving table, the upper side of the moving table is fixedly connected with two second electric push rods against symmetry, the output end of two second electric push rods is fixedly connected with clamping manipulator, two clamping manipulators are symmetrically arranged, the upper side of the moving table is provided with material placing groove, and the material placing groove is below clamping manipulator.
[0008] In the Christmas decoration ball automation plug ball mechanism described above, the hoisting assembly includes the hydraulic cylinder fixedly connected on the upper side of the casing, the output end of the hydraulic cylinder is fixedly connected with connecting plate, the lower side of the connecting plate is fixedly connected with suspender, the lower end of the suspender is fixedly connected with clamp, and the clamp is clamped with Christmas decoration ball rod.
[0009] In the automatic ball inserting mechanism for Christmas decoration ball, the feeding mechanism comprises a feeding pipe fixedly connected to the vertical side wall of the shell, one end of the feeding pipe in the shell is fixedly connected with a semicircular pipe, the semicircular pipe is fixedly connected with a baffle at an end away from the feeding pipe, and the lower side of the semicircular pipe is fixedly connected with a material guiding pipe.
[0010] In the automatic ball inserting mechanism for Christmas decoration ball, the material supporting mechanism comprises a third electric push rod fixedly connected to the vertical inner wall of the shell, and the output end of the third electric push rod is fixedly connected with a material supporting cup, which is located directly below the material guiding pipe.
[0011] In the automatic ball inserting mechanism for Christmas decoration ball, the shell comprises a control box, and two transparent box doors are hingedly connected to the front side of the control box.
[0012] In the automatic ball inserting mechanism for Christmas decoration ball, the bottom of the shell is fixedly connected with a foot column at each corner, and the lower end of the foot column is fixedly connected with a base.
[0013] In the automatic ball inserting mechanism for Christmas decoration ball, one end of the feeding pipe outside the shell is fixedly connected with a connecting flange.
[0014] In the automatic ball inserting mechanism for Christmas decoration ball, the two material taking clamps are respectively fixedly connected with a guide cylinder and a guide rod, and the guide rod is movably inserted into the guide cylinder.
[0015] In the automatic ball inserting mechanism for Christmas decoration ball, the opposite sides of the two clamping mechanical arms are respectively provided with a plurality of anti-skid grooves.
[0016] In the automatic ball inserting mechanism for Christmas decoration ball, the lower side of the moving table is symmetrically fixedly connected with two sliding cylinders, and a guide rail is movably sleeved in each sliding cylinder, and one end of the guide rail is fixedly connected with the shell.
[0017] Compared with the prior art, the automatic ball inserting mechanism for Christmas decoration ball has the following advantages:
[0018] The utility model discloses a feeding mechanism, material supporting mechanism and ball inserting assembly are set up, when inserting the ball, christmas decoration ball enters through the feeding mechanism, and the feeding mechanism conveys christmas decoration ball to material supporting mechanism, and motor drive pivot rotates, and pivot drives the deflection of rotation block, and rotation block drives two material taking clamps to deflect to material supporting mechanism, and two first electric push rods drive two material taking clamps to take the material of christmas decoration ball, and motor reverses control material taking clamp and conveys christmas decoration ball to the material discharge groove on movable platform, and two second electric push rods drive two clamping manipulators to clamp and fix christmas decoration ball, and telescopic cylinder drives movable platform to move, and movable platform drives christmas decoration ball to move to christmas decoration ball pole, to be able to insert christmas decoration ball on christmas decoration ball pole, two ball inserting assemblies operate simultaneously, can simultaneously carry out double ball inserting operation, and whole automatic operation, effectively improve the ball inserting efficiency and production safety.
[0019] Other advantages, objects and features of the present utility model will be partly embodied by the following description, and will be partly understood by those skilled in the art through research and practice of the present utility model. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the whole structure schematic diagram of the utility model.
[0021] Figure 2 It is the structure schematic diagram of another direction of the utility model.
[0022] Figure 3 It is the structure schematic diagram of the utility model after removing transparent box door.
[0023] Figure 4 It is Figure 1 The connection structure schematic diagram of feeding mechanism, material supporting mechanism and ball inserting assembly.
[0024] Figure 5 It is Figure 1 The structure schematic diagram of ball inserting assembly.
[0025] Figure 6 It is Figure 1 The connection structure schematic diagram of feeding mechanism and material supporting mechanism.
[0026] In the figure: 1, the shell; 2, the material opening; 3, the rotating shaft; 4, the motor; 5, the rotating block; 6, the first electric push rod; 7, the material taking clamp; 8, the telescopic cylinder; 9, the moving table; 10, the second electric push rod; 11, the clamping manipulator; 12, the material placing groove; 13, the hydraulic cylinder; 14, the connecting plate; 15, the boom; 16, the clamp; 17, the Christmas decoration ball rod; 18, the feeding pipe; 19, the semicircular pipe; 20, the baffle; 21, the material guide pipe; 22, the third electric push rod; 23, the material supporting cup; 24, the control box; 25, the transparent box door; 26, the foot column; 27, the base; 28, the connecting flange; 29, the guide cylinder; 30, the guide rod; 31, the anti-skid groove; 32, the sliding cylinder; 33, the guide rail. DETAILED DESCRIPTION
[0027] The utility model is further explained below in combination with the drawings.
[0028] As Figures 1-6 shown in the figure, a kind of Christmas decoration ball automatic ball inserting mechanism, including shell 1, the upper and lower sides of the shell 1 are all provided with material opening 2, the upper side of the shell 1 is fixedly connected with hoisting assembly, the inside of the shell 1 is fixedly connected with two ball inserting assemblies symmetrically;
[0029] The ball inserting assembly includes the feeding mechanism fixedly connected on the vertical inner wall of shell 1, the material supporting mechanism is installed below the feeding mechanism, the vertical inner wall of the shell 1 is rotatably connected with rotating shaft 3, the vertical outer wall of the shell 1 is fixedly connected with motor 4, the output shaft of motor 4 is fixedly connected with rotating shaft 3, rotating block 5 is fixedly sleeved on rotating shaft 3, two first electric push rods 6 are fixedly connected on rotating block 5 symmetrically, the output end of two first electric push rods 6 is fixedly connected with material taking clamp 7, two material taking clamps 7 are symmetrically arranged, the vertical inner wall of the shell 1 is fixedly connected with telescopic cylinder 8, the output end of telescopic cylinder 8 is fixedly connected with moving table 9, the upper side of moving table 9 is fixedly connected with two second electric push rods 10 symmetrically, the output end of two second electric push rods 10 is fixedly connected with clamping manipulator 11, two clamping manipulators 11 are symmetrically arranged, the upper side of moving table 9 is provided with material placing groove 12, material placing groove 12 is below clamping manipulator 11.
[0030] In the above embodiment, when the ball is inserted, the Christmas decoration ball enters through the feeding mechanism, the feeding mechanism delivers the Christmas decoration ball to the material supporting mechanism, the motor 4 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the deflection block 5 to deflect, the deflection block 5 drives the two material taking clamps 7 to deflect to the material supporting mechanism, the two first electric push rods 6 drive the two material taking clamps 7 to take the Christmas decoration ball, the motor 4 reverses to control the material taking clamp 7 to deliver the Christmas decoration ball to the discharging groove 12 on the moving table 9, the two second electric push rods 10 drive the two clamping mechanical hands 11 to clamp and fix the Christmas decoration ball, the telescopic cylinder 8 drives the moving table 9 to move, and the moving table 9 drives the Christmas decoration ball to move to the Christmas decoration ball rod 17, so that the Christmas decoration ball can be inserted on the Christmas decoration ball rod 17. The two ball inserting assemblies operate simultaneously, can simultaneously perform double ball inserting operation, and automatically operate throughout, effectively improving the ball inserting efficiency and production safety.
[0031] The lifting assembly comprises a hydraulic cylinder 13 fixedly connected to the upper side of the shell 1, an output end of the hydraulic cylinder 13 is fixedly connected with a connecting plate 14, the lower side of the connecting plate 14 is fixedly connected with a lifting rod 15, and the lower end of the lifting rod 15 is fixedly connected with a clamp 16.
[0032] In the embodiment, when in use, the Christmas decoration ball rod 17 is installed in the clamp 16, the hydraulic cylinder 13 drives the lifting rod 15 to move downward, the lifting rod 15 drives the Christmas decoration ball rod 17 to move downward, so that the part where the ball has been inserted can be moved downward, and the part where the ball has not been inserted can be moved to the specified position.
[0033] The feeding mechanism comprises a feeding pipe 18 fixedly connected to the vertical side wall of the shell 1, one end of the feeding pipe 18 in the shell 1 is fixedly connected with a semicircular pipe 19, the end of the semicircular pipe 19 away from the feeding pipe 18 is fixedly connected with a baffle 20, and the lower side of the semicircular pipe 19 is fixedly connected with a material guiding pipe 21.
[0034] In the above embodiment, the Christmas decoration ball rolls into the semicircular pipe 19 through the feeding pipe 18, and then falls onto the material supporting cup 23 through the material guiding pipe 21, so that the automatic feeding is completed.
[0035] The material supporting mechanism comprises a third electric push rod 22 fixedly connected to the vertical inner wall of the shell 1, and the output end of the third electric push rod 22 is fixedly connected with a material supporting cup 23.
[0036] In the embodiment, when the Christmas decoration ball falls onto the material supporting cup 23, the third electric push rod 22 drives the material supporting cup 23 to move downward, so that the Christmas decoration ball can be moved to the position where the material taking clamp 7 can clamp, and the material taking clamp 7 can take the material.
[0037] The shell 1 includes a control box 24, and two transparent box doors 25 are hinged to the front side of the control box 24.
[0038] In the above embodiment, the transparent box door 25 is arranged to facilitate observation of the running state of the device.
[0039] The shell 1 is fixedly connected with a foot column 26 at the four corners of the bottom, and the lower end of the foot column 26 is fixedly connected with a base 27.
[0040] In the above embodiment, the foot column 26 and the base 27 are arranged to improve the stability of the device.
[0041] The feeding pipe 18 is fixedly connected with a connecting flange 28 at one end outside the shell 1, which can improve the convenience of connecting the feeding pipe 18 with other pipelines.
[0042] The two material taking clamps 7 are respectively fixedly connected with a guide cylinder 29 and a guide rod 30, and the guide rod 30 is movably inserted into the guide cylinder 29.
[0043] In the above embodiment, the guide cylinder 29 and the guide rod 30 are arranged to cooperate with each other, which can improve the consistency of the action of the two material taking clamps 7, thereby improving the stability of material taking.
[0044] The two clamping mechanical hands 11 are respectively provided with a plurality of anti-skid grooves 31 on the opposite sides.
[0045] In the above embodiment, the anti-skid grooves 31 are arranged to improve the stability of the clamping of the clamping mechanical hands 11.
[0046] The lower side of the moving table 9 is fixedly connected with two sliding cylinders 32, and the two sliding cylinders 32 are movably sleeved with guide rails 33, and one end of the guide rail 33 is fixedly connected with the shell 1.
[0047] In the above embodiment, the sliding cylinder 32 and the guide rail 33 are arranged to guide the moving table 9, thereby improving the stability of the movement of the moving table 9.
[0048] The working principle of the utility model is as follows:
[0049] When the ball is inserted, the Christmas decoration ball rolls into the semicircular tube 19 through the feeding tube 18, then falls onto the material supporting cup 23 through the material guiding tube 21, the third electric push rod 22 drives the material supporting cup 23 to move downwards, so that the Christmas decoration ball can be moved to a position where the material taking clamp 7 can clamp, facilitating the material taking of the material taking clamp 7, the motor 4 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the deflector 5 to deflect, the deflector 5 drives the two material taking clamps 7 to deflect to the material supporting mechanism, the two first electric push rods 6 drive the two material taking clamps 7 to take the Christmas decoration ball, the motor 4 reverses to control the material taking clamp 7 to convey the Christmas decoration ball into the material placing groove 12 on the moving table 9, the two second electric push rods 10 drive the two clamping mechanical hands 11 to clamp and fix the Christmas decoration ball, the telescopic cylinder 8 drives the moving table 9 to move, the moving table 9 drives the Christmas decoration ball to move towards the Christmas decoration ball rod 17, so that the Christmas decoration ball can be inserted on the Christmas decoration ball rod 17, the two ball inserting assemblies operate simultaneously, the double ball inserting operation can be simultaneously performed, and the whole process is automatically operated, effectively improving the ball inserting efficiency and production safety.
[0050] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, without deviating from the spirit of the present application.
[0051] Although the terms such as 1, casing; 2, material inlet; 3, rotating shaft; 4, motor; 5, deflector; 6, first electric push rod; 7, material taking clamp; 8, telescopic cylinder; 9, moving table; 10, second electric push rod; 11, clamping mechanical hand; 12, material placing groove; 13, hydraulic cylinder; 14, connecting plate; 15, boom; 16, clamp; 17, Christmas decoration ball rod; 18, feeding tube; 19, semicircular tube; 20, baffle; 21, material guiding tube; 22, third electric push rod; 23, material supporting cup; 24, control box; 25, transparent box door; 26, foot column; 27, base; 28, connecting flange; 29, guide cylinder; 30, guide rod; 31, anti-skid groove; 32, sliding cylinder; 33, guide rail are used more in this article, but the possibility of using other terms is not excluded. The use of these terms is only to facilitate the description and explanation of the essence of the present application, and any additional limitation is contrary to the spirit of the present application.
Claims
1. An automated ball inserting mechanism for Christmas ornament balls, comprising a housing (1), characterized in that, The upper and lower sides of the shell (1) are provided with a material port (2), the upper side of the shell (1) is fixedly connected with a lifting assembly, and the inside of the shell (1) is fixedly connected with two plug ball assemblies in a symmetrical manner. The plug ball assembly comprises an upper feeding mechanism fixedly connected to the vertical inner wall of the shell (1), a material supporting mechanism is mounted below the upper feeding mechanism, the vertical inner wall of the shell (1) is rotatably connected with a rotating shaft (3), the vertical outer wall of the shell (1) is fixedly connected with a motor (4), the output shaft of the motor (4) is fixedly connected with the rotating shaft (3), the rotating shaft (3) is fixedly sleeved with a rotating block (5), the rotating block (5) is fixedly connected with two first electric push rods (6) in a symmetrical manner, the output ends of the two first electric push rods (6) are fixedly connected with material taking clamps (7), the two material taking clamps (7) are arranged in a symmetrical manner, the vertical inner wall of the shell (1) is fixedly connected with a telescopic cylinder (8), the output end of the telescopic cylinder (8) is fixedly connected with a moving table (9), the upper side of the moving table (9) is fixedly connected with two second electric push rods (10) in a symmetrical manner, the output ends of the two second electric push rods (10) are fixedly connected with clamping mechanical hands (11), the two clamping mechanical hands (11) are arranged in a symmetrical manner, and the upper side of the moving table (9) is provided with a material discharging groove (12), which is located below the clamping mechanical hands (11).
2. The automated bulb inserting mechanism for Christmas ornament balls of claim 1, wherein, The lifting assembly comprises a hydraulic cylinder (13) fixedly connected to the upper side of the shell (1), the output end of the hydraulic cylinder (13) is fixedly connected with a connecting plate (14), the lower side of the connecting plate (14) is fixedly connected with a suspender (15), the lower end of the suspender (15) is fixedly connected with a clamp (16), and the clamp (16) clamps a Christmas decoration ball rod (17) therein.
3. The automated Christmas ornament ball inserting mechanism of claim 2, wherein, The upper feeding mechanism comprises a feeding pipe (18) fixedly connected to the vertical side wall of the shell (1), one end of the feeding pipe (18) in the shell (1) is fixedly connected with a semicircular pipe (19), the end of the semicircular pipe (19) away from the feeding pipe (18) is fixedly connected with a baffle (20), and the lower side of the semicircular pipe (19) is fixedly connected with a material guide pipe (21).
4. The automated Christmas ornament ball inserting mechanism of claim 3, wherein, The material supporting mechanism comprises a third electric push rod (22) fixedly connected to the vertical inner wall of the shell (1), and the output end of the third electric push rod (22) is fixedly connected with a material supporting cup (23), which is located directly below the material guide pipe (21).
5. The automated Christmas ornament ball inserting mechanism of claim 4, wherein, The shell (1) comprises a control box (24), and the front side of the control box (24) is hingedly connected with two transparent box doors (25).
6. The automated Christmas ball inserting mechanism of claim 5, wherein, The bottom of the shell (1) is fixedly connected with a foot column (26) at four corners, and the lower end of the foot column (26) is fixedly connected with a base (27).
7. The automated Christmas ornament ball inserting mechanism of claim 6, wherein, One end of the feeding pipe (18) outside the shell (1) is fixedly connected with a connecting flange (28).
8. The automated Christmas ornament ball inserting mechanism of claim 7, wherein, Two guiding barrels (29) and guiding rods (30) are fixedly connected to the two material taking clamps (7) respectively, and the guiding rod (30) is movably inserted into the guiding barrel (29).
9. The automated Christmas ornament ball inserting mechanism of claim 8, wherein, A plurality of anti-skid grooves (31) are formed in the opposite sides of the two clamping mechanical hands (11).
10. The automated Christmas ornament ball inserting mechanism of claim 9, wherein, The mobile station (9) is symmetrically fixed with two sliding cylinders (32) on the lower side, two sliding cylinders (32) are movably sleeved with guide rails (33), one end of the guide rail (33) is fixedly connected with the shell (1).