Glass-lined rectifying tower kettle

By introducing staggered baffles and vertical plate structures into the glass-lined distillation column reboiler, combined with components such as condensers and reboilers, the material residence time is extended and heat exchange is optimized, solving the problems of uneven heating of materials and low heat exchange efficiency, thereby improving distillation efficiency and separation effect.

CN223602031UActive Publication Date: 2025-11-28NINGBO MICROCHIP NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522195249.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2025-11-28
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

The existing glass-lined distillation column has a short material flow path and insufficient residence time in the reboiler, resulting in uneven heating of the material, difficulty in completely evaporating low-boiling-point materials, and insufficient gas-liquid contact, which affects distillation efficiency and separation effect.

Method used

Multiple staggered baffles and vertical plates were designed, combined with through holes, circular tubes and cap structures to extend the material flow path. The material flow and heat exchange process were optimized through components such as condenser, reboiler and pump, increasing the material residence time and heat exchange efficiency.

Benefits of technology

It improves the uniformity of material heating and heat exchange efficiency, enhances the evaporation effect of low-boiling-point materials, improves distillation efficiency and separation effect, and ensures the purity of distillation products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a glass-lined rectifying tower kettle. The glass-lined rectifying tower kettle comprises a rectifying tower kettle body, a feeding pipe is fixedly mounted on one side of the top of the rectifying tower kettle body, a high-boiling-point material discharging pipe is fixedly mounted at the bottom of the rectifying tower kettle body, a plurality of partition plates are fixedly mounted in the rectifying tower kettle body, and a vertical plate is fixedly mounted on one side of each partition plate; a plurality of through holes are formed in the partition plate, the tops of the through holes are connected with round pipes, the round pipes are sleeved with caps, and the bottoms of the caps are fixedly connected with the partition plate. The glass-lined rectifying tower kettle provided by the utility model has the advantages that the retention time of materials can be prolonged, the materials are fully heated, and the rectifying efficiency and the separating effect are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of chemical equipment, especially relates to a glass lining rectifying column kettle. BACKGROUND

[0002] In chemical production, rectification is a commonly used separation and purification method, and the rectifying column kettle, as an important device in the rectification process, directly affects the rectification efficiency and product quality. Glass lining equipment has excellent corrosion resistance and can adapt to the reaction and separation process of various corrosive media, so it is widely used in the chemical field.

[0003] However, the existing glass lining rectifying column kettle still has some defects: the internal structure of the traditional glass lining rectifying column kettle is relatively simple, the flow path of the material in the column kettle is short, the residence time is insufficient, the material is not heated sufficiently and uniformly, the low-boiling-point material is difficult to completely evaporate, and thus the rectification efficiency and separation effect are affected. At the same time, the gas-liquid two-phase contact in the column is not sufficient, and the heat exchange efficiency is low, so that the purity of the rectification product is difficult to further improve.

[0004] Therefore, it is necessary to provide a new glass lining rectifying column kettle to solve the above technical problems. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem of providing a glass lining rectifying column kettle which can prolong the residence time of the material, heat the material sufficiently, and improve the rectification efficiency and separation effect.

[0006] To solve the above technical problems, the glass lining rectifying column kettle provided by the utility model comprises: a rectifying column kettle body, a feed pipe fixedly installed on one side of the top of the rectifying column kettle body, and a high-boiling-point material discharge pipe fixedly installed at the bottom of the rectifying column kettle body.

[0007] A plurality of baffles are fixedly installed in the rectifying column kettle body, the plurality of baffles are vertically distributed in the rectifying column kettle body, a vertical plate is fixedly installed on one side of each of the plurality of baffles, and the installation directions of the vertical plates on adjacent two baffles are opposite.

[0008] A plurality of through holes are formed in the baffles, a circular pipe is connected to the top of each of the through holes, a cap body is sleeved on the circular pipe, and the bottom of the cap body is fixedly connected with the baffle.

[0009] As a further scheme of the utility model, a condensing column is arranged on one side of the rectifying column kettle body, a conveying pipe is fixedly installed at the top of the rectifying column kettle body, one end of the conveying pipe is in communication with one side of the condensing column, a low-boiling-point material discharge pipe is fixedly installed at the bottom of the condensing column, and an exhaust pipe is fixedly installed at the top of the condensing column.

[0010] As a further scheme of the present utility model, one side of the rectifying tower kettle body is provided with a reboiler, the bottom of the reboiler is fixedly installed with a material extraction pipe, one end of the material extraction pipe is fixedly connected with a high-boiling-point material discharge pipe.

[0011] As a further scheme of the present utility model, the top of the reboiler is fixedly installed with a gas phase pipe, one side of the reboiler is fixedly installed with a liquid phase pipe, one end of the gas phase pipe and the liquid phase pipe is fixedly connected with the rectifying tower kettle body.

[0012] As a further scheme of the present utility model, a plurality of gas outlet holes are formed in the cap body, and the plurality of gas outlet holes are arranged in a ring array.

[0013] As a further scheme of the present utility model, a liquid extraction pump is fixedly installed on the material extraction pipe.

[0014] As a further scheme of the present utility model, a plurality of the baffles are stacked and staggered from top to bottom in the rectifying tower kettle body, and the top of each of the plurality of circular pipes is slightly higher than the top of the vertical plate.

[0015] As a further scheme of the present utility model, the through holes on the plurality of baffles are arranged on the inner side of the adjacent two vertical plates.

[0016] Compared with the related art, the glass-lined rectifying tower kettle has the following beneficial effects:

[0017] 1. The plurality of staggered baffles are arranged in cooperation with the vertical plate, the through hole, the circular pipe and the cap body, so that the residence time of the material in the rectifying tower kettle body is increased, the material flows downward in an "S" shape in the rectifying tower kettle body, the material is heated uniformly, the low-boiling-point material to be separated in the material is evaporated, and the rectifying efficiency is improved.

[0018] 2. The condensing tower, the conveying pipe and the low-boiling-point material discharge pipe are arranged, so that the steam of the ascending low-boiling-point material is subjected to condensing treatment, the rectified product is conveniently collected, the exhaust pipe can timely discharge the non-condensable gas, and the rectifying environment is stable.

[0019] 3. The reboiler, the material extraction pipe, the gas phase pipe and the liquid phase pipe are arranged, so that part of the material at the bottom of the tower kettle is heated and vaporized and flows back to the rectifying tower kettle body, heat source is provided for the rectifying process, and the liquid extraction pump can ensure that the material is smoothly conveyed. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to facilitate the understanding of those skilled in the art, the present utility model is further described below with reference to the drawings.

[0021] Figure 1 The overall structure of the glass-lined rectifying tower kettle is shown in the present utility model.

[0022] Figure 2 The sectional structure schematic view of the glass lining rectifying column kettle provided by the utility model;

[0023] Figure 3 The partition plate structure schematic view of the glass lining rectifying column kettle provided by the utility model;

[0024] Figure 4 The partition plate cap body structure explosion view of the glass lining rectifying column kettle provided by the utility model;

[0025] Figure 5 The partition plate sectional structure schematic view of the glass lining rectifying column kettle provided by the utility model.

[0026] In the figure: 1, rectifying column kettle body; 2, feed pipe; 3, high-boiling material discharge pipe; 4, partition plate; 5, vertical plate; 6, through hole; 7, round pipe; 8, cap body; 9, condensing tower; 10, conveying pipe; 11, low-boiling material discharge pipe; 12, reboiler; 13, material discharge pipe; 14, gas phase pipe; 15, liquid phase pipe; 16, air outlet hole; 17, liquid pump; 18, exhaust pipe. DETAILED DESCRIPTION

[0027] Please refer to Figures 1-5 Among them, Figure 1 The overall structure schematic view of the glass lining rectifying column kettle provided by the utility model; Figure 2 The sectional structure schematic view of the glass lining rectifying column kettle provided by the utility model; Figure 3 The partition plate structure schematic view of the glass lining rectifying column kettle provided by the utility model; Figure 4 The partition plate cap body structure explosion view of the glass lining rectifying column kettle provided by the utility model; Figure 5 The partition plate sectional structure schematic view of the glass lining rectifying column kettle provided by the utility model. The glass lining rectifying column kettle comprises a rectifying column kettle body 1, a feed pipe 2 is fixedly installed on one side of the top of the rectifying column kettle body 1, a high-boiling material discharge pipe 3 is fixedly installed at the bottom of the rectifying column kettle body 1, a plurality of partition plates 4 are fixedly installed in the rectifying column kettle body 1, a vertical plate 5 is fixedly installed on one side of the plurality of partition plates 4, a plurality of through holes 6 are formed in the partition plates 4, a round pipe 7 is connected to the top of the through holes 6, a cap body 8 is sleeved on the round pipe 7, and the bottom of the cap body 8 is fixedly connected with the partition plates 4.

[0028] As Figure 1 Indicated, one side of the rectifying column kettle body 1 is provided with a condensing tower 9, a conveying pipe 10 is fixedly installed at the top of the rectifying column kettle body 1, one end of the conveying pipe 10 is communicated with one side of the condensing tower 9, a low-boiling material discharge pipe 11 is fixedly installed at the bottom of the condensing tower 9, and an exhaust pipe 18 is fixedly installed at the top of the condensing tower 9;

[0029] The steam rising in the rectifying tower kettle body 1 is transported to the condensing tower 9 through the conveying pipe 10, and the steam is condensed into liquid in the condensing tower 9, discharged through the low-boiling-point material discharge pipe 11, and the non-condensable gas is discharged from the exhaust pipe 18, so as to ensure the smooth progress of the condensation process.

[0030] As shown in Figure 2 , the rectifying tower kettle body 1 is provided with a reboiler 12 on one side, and the bottom of the reboiler 12 is fixedly installed with a material extraction pipe 13, one end of the material extraction pipe 13 is fixedly connected with the high-boiling-point material discharge pipe 3;

[0031] As shown in Figure 2 , the top of the reboiler 12 is fixedly installed with a gas phase pipe 14, and the side of the reboiler 12 is fixedly installed with a liquid phase pipe 15, one end of the gas phase pipe 14 and the liquid phase pipe 15 is fixedly connected with the rectifying tower kettle body 1;

[0032] Part of the material at the high-boiling-point material discharge pipe 3 is extracted to the reboiler 12 through the material extraction pipe 13 by the liquid extraction pump 17, so that part of the material is heated and vaporized, and the vaporized material returns to the rectifying tower kettle body 1 through the gas phase pipe 14 to provide a heat source for rectification;

[0033] The liquid phase pipe 15 introduces the excess high-boiling-point material in the reboiler 12 into the rectifying tower kettle body 1 again, so as to avoid too much high-boiling-point material in the reboiler 12 affecting the introduction of the gas phase pipe 14.

[0034] As shown in Figures 3-5 , a plurality of gas outlet holes 16 are formed in the cap body 8, and the plurality of gas outlet holes 16 are arranged in an annular array;

[0035] The rising steam can be discharged from the cap body 8 through the gas outlet hole 16, and contacted with the liquid above the partition plate 4, so as to promote heat exchange between gas and liquid and evaporate the low-boiling-point material.

[0036] As shown in Figure 2 , the material extraction pipe 13 is fixedly installed with a liquid extraction pump 17;

[0037] The liquid extraction pump 17 provides power to ensure that the material at the bottom of the tower kettle can be smoothly extracted to the reboiler 12, and the continuous progress of the reboiling process is ensured.

[0038] As shown in Figure 2 , a plurality of the partition plates 4 are stacked and staggered in the rectifying tower kettle body 1 from top to bottom, and the top of the plurality of the circular pipes 7 is slightly higher than the top of the vertical plate 5;

[0039] The through holes 6 on the plurality of the partition plates 4 are distributed on the inner sides of the adjacent two vertical plates 5.

[0040] The material is heated sufficiently by the staggered distribution of the baffles 4, the extension of the material flow path in the tower and the increase of the residence time; the top of the circular tube 7 is higher than the vertical plate 5, so that the material can overflow when the material on the baffle 4 accumulates to the height of the vertical plate 5, and the steam is discharged from the gas outlet 16 of the cap 8 to fully contact with the material, thereby improving the heat exchange efficiency; the through hole 6, the circular tube 7 and the cap 8 are arranged in the vertical plate 5, and the heat is concentrated on the material accumulation position of the plurality of baffles 4, thereby improving the heat exchange efficiency of the liquid and the gas.

[0041] The working principle of the glass lining rectifying tower kettle is as follows:

[0042] The first step is that the preheated material enters the rectifying tower kettle body 1 through the feeding pipe 2, and the material flows on the plurality of staggered baffles 4; since the baffles 4 are staggered, the material flow path is extended, the residence time is increased, the material is uniformly heated in the flow process, and the low-boiling-point material is gradually evaporated;

[0043] The second step is that the liquid pump 17 is started to pump part of the material at the high-boiling-point material discharge pipe 3 to the reboiler 12, so that part of the high-boiling-point material is heated and evaporated to form steam, which is introduced into the rectifying tower kettle body 1 through the gas phase pipe 14;

[0044] The third step is that the steam enters the circular tube 7 through the through hole 6, and is discharged from the gas outlet 16 of the cap 8 to contact with the material above the baffle 4, so as to exchange heat, evaporate the low-boiling-point material, reduce the temperature of the high-boiling-point material steam, and gradually liquefy the high-boiling-point material, which is combined with the flowing material; finally, the high-boiling-point material is concentrated at the bottom of the rectifying tower kettle body 1 and is discharged from the high-boiling-point material discharge pipe 3, and the low-boiling-point material steam is transported to the condensing tower 9 through the conveying pipe 10, so as to condense and liquefy the low-boiling-point material, which is finally discharged through the low-boiling-point material discharge pipe 11.

[0045] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described in the technical principle of the design, but the specific power mechanism, power supply system and control system can be clearly known by the technical personnel in the field under the premise of understanding the principle of the above-mentioned utility model, and the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the technical personnel in the field;

[0046] The standard parts used can be purchased from the market, and can be customized according to the description and drawings, the specific connection mode of each part adopts the conventional screw, rivet and welding means in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the components known by the technical personnel in the field are known by the technical personnel in the field. The structure and principle are known or known by conventional experimental methods.

[0047] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the present application can be directly or indirectly applied to other related technical fields, and the scope of the present application is defined by the appended claims and their equivalents, and all the same are included in the patent protection scope of the present application.

Claims

1. A glass-lined rectifying column still characterized in that, Include: Rectification tower kettle body, the top side of the rectification tower kettle body is fixedly installed with a feed pipe, and the bottom of the rectification tower kettle body is fixedly installed with a high-boiling material discharge pipe; A plurality of baffles are fixedly arranged in the rectification tower kettle body, the plurality of baffles are vertically distributed in the rectification tower kettle body, and a vertical plate is fixedly installed on one side of each baffle; the installation direction of the vertical plates on two adjacent baffles is opposite; A plurality of through holes are formed in the baffle, a circular pipe is connected to the top of the through hole, a cap body is sleeved on the circular pipe, and the bottom of the cap body is fixedly connected with the baffle.

2. The glass-lined rectifying column still according to claim 1, characterized in that: A condensation tower is arranged on one side of the rectification tower kettle body, a conveying pipe is fixedly installed on the top of the rectification tower kettle body, one end of the conveying pipe is communicated with one side of the condensation tower, a low-boiling material discharge pipe is fixedly installed at the bottom of the condensation tower, and an exhaust pipe is fixedly installed at the top of the condensation tower.

3. The glass-lined rectifying column still according to claim 1, characterized in that: A reboiler is arranged on one side of the rectification tower kettle body, and an extraction pipe is fixedly installed at the bottom of the reboiler.

4. The glass-lined rectifying column still according to claim 3, characterized in that: A gas phase pipe is fixedly installed at the top of the reboiler, a liquid phase pipe is fixedly installed on one side of the reboiler, and one end of each of the gas phase pipe and the liquid phase pipe is fixedly connected with the rectification tower kettle body.

5. The glass-lined rectifying column still according to claim 1, characterized in that: A plurality of gas outlets are formed in the cap body, and the plurality of gas outlets are arranged in an annular array.

6. The glass-lined rectifying column still according to claim 3, characterized in that: An extraction pump is fixedly installed on the extraction pipe.

7. The glass-lined rectifying column still according to claim 1, characterized in that: The plurality of baffles are stacked and staggered from top to bottom in the rectification tower kettle body, and the top of each circular pipe is slightly higher than the top of the vertical plate.

8. The glass-lined rectifying column still according to claim 7, characterized in that: The through holes on the plurality of baffles are distributed on the inner sides of the two adjacent vertical plates.