Efficient and stable extracting solution filter
The extract filter, with its cylindrical outer shell, self-locking threaded structure, and heating jacket design, solves the problems of incomplete filtration, easy clogging, and poor temperature adaptability of traditional filters, achieving efficient and stable filtration and wide applicability.
Patent Information
- Application Number
- CN202423161212.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional basket filters suffer from incomplete filtration, easy clogging, and poor temperature adaptability, making it difficult to meet the demands of the modern food, pharmaceutical, and chemical industries for efficient, stable, and high-quality filtration.
It adopts a cylindrical outer shell, a detachable filter cartridge body, a drive unit and a heating jacket design, combined with a self-locking thread structure and a cleaning brush to ensure filtration stability and temperature control, prevent clogging and adapt to different extraction liquid requirements.
It achieves efficient and stable filtration, prevents clogging, expands the scope of application, improves production continuity and product quality, and adapts to complex working conditions.
Smart Images

Figure CN223602126U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of food and medicine and chemical industry liquid filtration, and specifically relates to an efficient and stable extract liquid filter. BACKGROUND
[0002] In the field of food, medicine and chemical industry, the filtering quality and efficiency of the extract liquid play a key role in the final quality of the product and the production efficiency. With the development of the industry, the performance requirements for the extract liquid filter are becoming increasingly stringent.
[0003] Most of the traditional extract liquid filters are basket type filters. This type of filter has inherent defects. Its filtering principle is relatively simple, and it usually relies on a single filter medium and a relatively simple structure design to achieve the preliminary filtering function. In actual application, the basket type filter is prone to incomplete filtering. Since the filtering precision of the filter medium is limited, the trapping capacity for some small particle impurities and dissolved impurities is insufficient, so that part of the impurities can penetrate the filter layer and enter the subsequent production link, which not only affects the purity and quality stability of the product, but also may cause damage to the subsequent processing technology and equipment.
[0004] Moreover, the basket type filter is prone to clogging. In the long-term filtering process, impurities will gradually accumulate on the surface of the filter medium. Since it lacks an effective self-cleaning mechanism, as the impurities continue to accumulate, the filtering channel will become narrower and narrower until it is completely clogged. Once clogging occurs, not only will the filtering efficiency decrease sharply, but the entire filtering process will also be forced to stop, which requires a lot of time and manpower for cleaning and maintenance, seriously affecting the continuity of production and economic benefits.
[0005] In addition, for some specific extract liquids, such as heat-sensitive solutions in chemical synthesis, temperature is one of the key factors affecting the filtering effect. However, the traditional basket type filter lacks effective temperature control means. When the environmental temperature is low, the viscosity of the extract liquid may increase significantly, and the solute may even crystallize and precipitate, which will greatly increase the difficulty of filtering and even clog the filter medium, making the filtering process unable to proceed normally. On the contrary, if the temperature is too high, the effective components in some heat-sensitive extract liquids may degrade or denature, thereby seriously reducing the quality of the product. This filtering problem caused by temperature factors is difficult to solve effectively in traditional filters, limiting their application in the production of some high-end products that are sensitive to temperature.
[0006] In summary, the traditional basket type extract liquid filter has many shortcomings in filtering effect, anti-clogging performance and temperature adaptability, and it is difficult to meet the urgent needs of the modern food and medicine and chemical industry for efficient, stable and high-quality filtration. There is an urgent need for a new extract liquid filter with better comprehensive performance to solve these problems.
[0007] Therefore, the utility model is provided. Content of the utility model
[0008] The utility model discloses a kind of efficient and stable extraction liquid filters, mainly for solving the problems that traditional filter is faced in filtering efficiency, anti-blocking capability and temperature adaptability etc.
[0009] In order to achieve the above object, the utility model adopts the following technical scheme:
[0010] The utility model provides a kind of efficient and stable extraction liquid filter, including the outer shell body of cylinder, the outer shell body is connected with ground by multiple fixed support legs, the circumferential wall upper portion of the outer shell body is equipped with liquid inlet hole, the liquid inlet hole is connected with liquid inlet pipe, the bottom of the outer shell body is provided with conical close, the conical close is connected with liquid outlet pipe;
[0011] Wherein, the outer shell body is detachably connected with filter cartridge body, the top of the outer shell body is detachably connected with cover plate, the cover plate is installed with drive device, the rotation shaft of the drive device is fixedly connected after passing through the prearranged hole of cover plate, and is arranged between filter cartridge body and outer shell body Cleaning brush is fixedly connected, for driving the cleaning brush rotates around the outer wall of filter cartridge body.
[0012] Further, the bottom of the filter cartridge body and the bottom of the outer shell body are connected by a hollow thread structure with self-locking effect.
[0013] Further, the thread structure includes a first connecting ring body and a second connecting ring body that are screwed together.
[0014] Wherein, the bottom center of the filter cartridge body is equipped with drain hole, the first connecting ring body is fixedly and sealingly arranged at the drain hole, and the inside of the first connecting ring body is provided with internal thread or the outside is provided with external thread;The second connecting ring body is fixedly arranged at the conical close, one end of the second connecting ring body extending out of the conical close is sealingly connected with the liquid outlet pipe, and one end of the second connecting ring body located in the conical close is provided with external thread or internal thread matched with the first connecting ring body.
[0015] Further, the threads of the first connecting ring body and the second connecting ring body matched with each other are trapezoidal threads or sawtooth threads with self-locking performance, and the direction of the threads is consistent with the direction of the rotation of the cleaning brush, for preventing the filter cartridge body and the bottom of the outer shell body from being loose during operation.
[0016] Further, the thread structure further includes a sealing ring, and the sealing ring is arranged at the joint of the first connecting ring body and the second connecting ring body.
[0017] Further, the first connecting ring body and the second connecting ring body are made of stainless steel, and the sealing ring is made of rubber or silica gel.
[0018] Further, the filter cartridge body is composed of a support framework of an inner layer, a filter medium layer of a middle layer and a protective net of an outer layer, and the filter medium layer selects filter materials with different aperture specifications according to the filtering requirements of different extraction liquids.
[0019] Further, the driving device is a speed reduction motor.
[0020] Further, the cleaning brush comprises a support disc fixedly connected with the rotating shaft, the support disc is coaxial with the rotating shaft, the filter cartridge body and the outer shell, a plurality of horizontal support rods with adjustable lengths are uniformly distributed along the radial direction around the center of the support disc, an end of each horizontal support rod is connected with a vertical carrier, and a bristle is arranged on the side of the vertical carrier facing the filter cartridge body.
[0021] Further, the extraction liquid filter further comprises a heating jacket arranged on the peripheral surface of the outer shell.
[0022] The heating jacket is internally provided with a spiral heating pipeline for circulating a heat medium, and the temperature and flow of the heat medium are accurately controlled through an externally connected temperature control device, so that the extraction liquid in the shell is heated.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] The utility model provides an extract liquid filter, mainly by shell body, filter cartridge body, drive arrangement, cleaning brush and heating jacket etc. composition has the following characteristics: first, on the connecting structure, the filter cartridge and the shell body are connected by adopting the thread structure of hollow and having self locking anti loosening effect, and the thread direction is consistent with the rotating direction of the cleaning brush, effectively prevents the filter cartridge from loosening in operation, ensures that the filtration is stable and reliable operation, secondly, the support disc of the cleaning brush rotates coaxially with each component, guarantees the overall dead angle cleaning filter cartridge, adjusts the horizontal support rod to adapt to different specifications filter cartridge, the bristle effectively removes the impurity, prevents the accumulation, prolongs the filter cartridge life, reduces the maintenance cost, improves the filtration efficiency, thirdly, the filter cartridge is by the support framework from inside to outside, the filter medium layer of the filter material can be selected as required and the protective net constitutes, can flexibly cope with different extract liquid filtration demand, and the versatility is strong, in addition, the setting of the heating jacket accurately controls the extract liquid temperature in the shell through the spiral heating pipeline and the temperature control device, avoids the filtration difficulty and product quality problem caused by the improper temperature, expands the application scope of the filter, makes it can satisfy more complex working conditions, effectively solves the deficiencies of the traditional basket type filter in the filtration effect, the anti blocking performance and the temperature adaptability etc., provides a kind of efficient and stable, comprehensive performance excellent extract liquid filtration solution for food, medicine and chemical industry, powerfully promotes the industry development and product quality improvement. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings incorporated in and forming a part of the specification, illustrate the principles of the utility model and are included for the purpose of explaining the utility model.
[0026] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below, and obviously, other drawings can be obtained by the drawings for the ordinary skilled in the art without creating labor.
[0027] Figure 1 It is the whole structure schematic diagram of the utility model extract liquid filter.
[0028] Among them:
[0029] 1 is the shell body;11 is the liquid inlet hole;12 is the tapered closing;
[0030] 2 is the fixed support leg;
[0031] 3 is the liquid inlet pipe;
[0032] 4 is the liquid outlet pipe;
[0033] 5 is the filter cartridge body;51 is the liquid outlet hole;
[0034] 6 is the cover plate;
[0035] 7 is a driving device; 71 is a rotating shaft;
[0036] 8 is a cleaning brush; 81 is a supporting disc; 82 is a horizontal supporting rod; 83 is a vertical carrier;
[0037] 84 is a bristle;
[0038] 9 is a threaded structure; 91 is a first connecting ring body; 92 is a second connecting ring body; 93 is
[0039] a sealing ring;
[0040] 10 is a heating jacket. DETAILED DESCRIPTION
[0041] The exemplary embodiments will be described in detail herein below, and the embodiments described in the following exemplary embodiments do not represent all the embodiments consistent with the present application. Rather, they are merely examples of devices consistent with some aspects of the present application as detailed in the appended claims.
[0042] Please refer to Figure 1 As shown in the figure, the high-efficiency and stable extraction liquid filter provided by the embodiment of the present application comprises a cylindrical outer shell body 1, the bottom of the outer shell body 1 is stably connected with the ground by means of a plurality of fixed supporting legs 2, so as to ensure the stability of the whole filter. A liquid inlet hole 11 is formed in the upper part of the peripheral wall of the outer shell body 1, and a liquid inlet pipe 3 is connected at the liquid inlet hole 11, so that the extraction liquid to be filtered can flow into the inside of the filter from the liquid inlet pipe 3; a tapered closing part 12 which is helpful for liquid collection and discharge is arranged at the bottom end of the outer shell body 1, and a liquid outlet pipe 4 is connected at the tapered closing part 12, so as to realize the efficient discharge of the filtered extraction liquid.
[0043] In the embodiment of the present application, a filter cartridge body 5 is detachably assembled in the outer shell body 1, so as to facilitate the periodic maintenance and replacement of the filter cartridge, so as to ensure the stability and durability of the filtering performance. Meanwhile, a cover plate 6 is detachably connected at the top of the outer shell body 1, the cover plate 6 not only plays a role of closing the outer shell body 1, but also provides a support platform for the installation of subsequent equipment, and a driving device 7 is installed on the cover plate 6, the rotating shaft 71 of the driving device 7 passes through the pre-set through hole (a sealing gasket is arranged at the through hole) of the cover plate 6, and is fixedly connected with the cleaning brush 8 arranged between the filter cartridge body 5 and the outer shell body 1, and the driving device 7 is preferably a servo reduction motor, so as to realize remote control. Through the above arrangement, when the driving device 7 is started and runs, the cleaning brush 8 can be driven to rotate along the outer wall of the filter cartridge body 5, so as to timely clean the impurities attached to the wall of the filter cartridge, effectively prevent the filter cartridge body 5 from being blocked, and further ensure the efficient and continuous operation of the whole filter, thereby improving the practicability and reliability of the filter.
[0044] In the embodiment of the utility model, the bottom of filter cartridge body 5 and the bottom of outer shell 1 are connected by thread structure 9, and the thread structure 9 has the following two characteristics: one is that the thread structure 9 is designed as a hollow form, which can open a flow-out channel for the extraction liquid filtered by the filter cartridge body 5, ensure that the extraction liquid flows to the liquid outlet pipe 4 efficiently and without resistance, and maintain the continuity of the whole filtration process; two is that the thread structure 9 is designed as a structure with self-locking function, which can effectively resist the loosening problem of the filter cartridge body 5 caused by external interference factors such as vibration and impact during equipment operation, thereby ensuring the stability of the filter cartridge body 5 during work. It is worth noting that the thread direction of the thread structure 9 in the embodiment of the utility model is designed to be consistent with the rotation direction of the cleaning brush 8, which ingeniously utilizes the tangential force generated by the cleaning brush 8 during rotation, making the connection of the thread structure 9 more stable and further enhancing the reliability of the connection.
[0045] Specifically, the thread structure 9 mainly consists of a first connecting ring body 91 and a second connecting ring body 92 that are screwed together. Among them, the bottom center of the filter cartridge body 5 is provided with a drainage hole 51, the first connecting ring body 91 is installed at the drainage hole 51 in a fixed and sealed manner, and the threads of the first connecting ring body 91 are provided with two optional forms, that is, the inside can be provided with internal threads or the outside is provided with external threads; The second connecting ring body 92 is fixedly arranged at the conical opening 12, one end of which extends out of the conical opening 12 and is sealingly connected with the liquid outlet pipe 4, ensuring that the liquid does not leak during transmission and maintaining the sealing of the whole filtration system, and the other end located in the conical opening 12 is provided with a thread form matched with the first connecting ring body 91, that is, when the first connecting ring body 91 is an internal thread, this place is an external thread, and vice versa. This design ensures that the first connecting ring body 91 and the second connecting ring body 92 can be stably screwed together to form a reliable hollow channel to meet the smooth discharge of the filtered extraction liquid.
[0046] Further, the threads of the first connecting ring body 91 and the second connecting ring body 92 matched with each other are trapezoidal threads or sawtooth threads with self-locking performance, and the direction of the threads is consistent with the direction of the rotation of the cleaning brush 8, which is used to prevent the connection between the filter cartridge body 5 and the bottom of the outer shell 1 from loosening during operation.
[0047] Preferably, the threaded structure 9 further comprises a sealing ring 93 arranged at the joint of the first connecting ring body 91 and the second connecting ring body 92, the sealing ring 93 is made of elastic and corrosion-resistant materials, such as rubber or silicone and the like. In this way, during assembly, it is installed between the two connecting ring bodies, the outer diameter and the inner diameter of the sealing ring 93 are adapted to the corresponding sizes of the connecting ring bodies, so that it can play a sealing effect under the extrusion of the two connecting ring bodies, and block the possible liquid leakage channel, so as to ensure that the extraction liquid can only flow to the liquid outlet pipe 4 from the hollow channel formed by the two connecting ring bodies when passing through the threaded structure 9, avoiding the adverse effects on the filtering effect and equipment operation caused by leakage problems, and at the same time, the first connecting ring body 91 and the second connecting ring body 92 are made of stainless steel.
[0048] In the embodiment of the utility model, filter cartridge body 5 is constituted by support framework of inner layer, filter medium layer of middle and protective net of outer layer, filter medium layer can select filter material of different aperture specification according to different filtration demand of extraction liquid, this is prior art, do not elaborate in detail.
[0049] In the embodiment of the utility model, cleaning brush 8 includes support disc 81 located in shell body 1 and above filter cartridge body 5, support disc 81 is fixedly connected with rotating shaft 71, and support disc 81 is coaxial with rotating shaft 71, filter cartridge body 5 and shell body 1. A plurality of horizontal support rods 82 capable of adjusting length are evenly distributed on support disc 81 and radially around the center, for example, horizontal support rod 82 is composed of two rods by threaded connection, this design provides convenience for operator to flexibly adjust the length of horizontal support rod 82 according to actual use, so that it can better adapt to the cleaning needs of filter cartridge body 5 under different working conditions. The end of each horizontal support rod 82 is connected with vertical carrier 83, and the side of vertical carrier 83 facing filter cartridge body 5 is provided with bristles 84, and the length of vertical carrier 83 is greater than the height of filter cartridge body 5, so that when bristles 84 rotates with support disc 81, it can ensure that the entire circumferential surface of filter cartridge body 5 is completely covered, thereby realizing effective cleaning of filter cartridge body 5 in all directions without dead angle, greatly improving the cleaning efficiency and quality, effectively preventing filter cartridge body 5 from being blocked due to impurities accumulation, and further ensuring the continuous and stable operation of the entire filter.
[0050] Further, from the material selection, the bristles 84 are preferably made of polytetrafluoroethylene with excellent chemical stability, corrosion resistance and self-lubricating, which enables the bristles 84 to maintain good cleaning performance and service life when contacting various properties of the extraction liquid and impurities, further improving the performance and reliability of the cleaning brush 8, and providing strong support for the long-term efficient operation of the entire filter device. In addition, considering that during long-term use, partial wear of the bristles 84 is inevitable, when such wear occurs, the length adjustment function of the horizontal support rod 82 can be used to enable the bristles 84 to re-tightly adhere to the outer wall of the filter cartridge body 5, ensuring that the bristles 84 can perform efficient cleaning work on the filter cartridge body 5 in the best contact state at any time.
[0051] In addition, the filter provided by the utility model is also equipped with a controllable heating device, which aims to meet the filtering operation requirements of the extraction liquid with special temperature requirements. Specifically, the heating device is mainly composed of a heating jacket 10, which is tightly adhered and fixed on the peripheral surface of the outer shell 1 to form an efficient heat transfer interface. The heating jacket 10 is internally provided with a spiral heating pipeline for circulating heat medium, and the temperature and flow of the heat medium are accurately controlled through an external temperature control device. In this way, the heating process can be accurately controlled according to the specific characteristics and process requirements of the extraction liquid, so that the extraction liquid in the shell can be uniformly heated to the appropriate temperature range, thereby ensuring that the filtering process is carried out under the best temperature conditions, and improving the adaptability and filtering effect of the filter for different properties of the extraction liquid.
[0052] The above description is only a specific embodiment of the utility model, which enables those skilled in the art to understand or implement the utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model.
[0053] It should be understood that the utility model is not limited to the above-described content, and various modifications and changes can be made without departing from the scope thereof. The scope of the utility model is only limited by the appended claims.
Claims
1. A high efficiency stable extract filter characterized in that, The utility model provides a filter device, including the outer casing (1) in the shape of a cylinder, the outer casing (1) is connected with ground through a plurality of fixed support legs (2), the upper portion of the peripheral wall of outer casing (1) is provided with liquid inlet hole (11), the liquid inlet hole (11) is connected with liquid inlet pipe (3), the bottom end of outer casing (1) is provided with taper mouth (12), and the taper mouth (12) is connected with liquid outlet pipe (4); Wherein, the filter cartridge body (5) is detachably connected in the outer casing (1), the top of the outer casing (1) is detachably connected with the cover plate (6), the driving device (7) is installed on the cover plate (6), the rotating shaft (71) of the driving device (7) is fixedly connected with the cleaning brush (8) arranged between the filter cartridge body (5) and the outer casing (1) after penetrating the pre-set through hole of the cover plate (6), for driving the cleaning brush (8) to make rotary motion around the outer wall of the filter cartridge body (5).
2. The filter for stable extraction liquid according to claim 1, wherein The bottom of the filter cartridge body (5) is connected with the bottom of the outer casing (1) through the hollow thread structure (9) with self-locking effect.
3. The filter according to claim 2, wherein The thread structure (9) includes a first connecting ring body (91) and a second connecting ring body (92) that are screwed with each other. Wherein, the bottom center of the filter cartridge body (5) is provided with a liquid discharge hole (51), the first connecting ring body (91) is fixedly and sealingly arranged at the liquid discharge hole (51), and the inside of the first connecting ring body (91) is provided with internal threads or the outside is provided with external threads; the second connecting ring body (92) is fixedly arranged at the taper mouth (12), one end of the second connecting ring body (92) extending out of the taper mouth (12) is sealingly connected with the liquid outlet pipe (4), and one end of the second connecting ring body (92) located in the taper mouth (12) is provided with external threads or internal threads matched with the first connecting ring body (91).
4. The filter according to claim 3, wherein The threads of the first connecting ring body (91) and the second connecting ring body (92) matched with each other are trapezoidal threads or sawtooth threads with self-locking performance, and the direction of the threads is consistent with the direction of the rotation of the cleaning brush (8), for preventing the connection between the filter cartridge body (5) and the bottom of the outer casing (1) from loosening during operation.
5. The filter for stable extraction liquid according to claim 3, wherein The thread structure (9) further includes a sealing ring (93) arranged at the joint of the first connecting ring body (91) and the second connecting ring body (92).
6. The filter according to claim 5, wherein The first connecting ring body (91) and the second connecting ring body (92) are made of stainless steel, and the sealing ring (93) is made of rubber or silicone.
7. The filter according to claim 1, wherein The filter cartridge body (5) is composed of an inner support framework, a middle filter medium layer and an outer protective net, and the filter medium layer selects filter materials with different aperture specifications according to the filtering requirements of different extraction liquids.
8. The filter for stable extraction liquid according to claim 1, wherein The driving device (7) is a reduction motor.
9. The filter for stable extraction liquid according to claim 1, wherein The cleaning brush (8) comprises a supporting disc (81) fixedly connected with the rotating shaft (71), the supporting disc (81) is coaxial with the rotating shaft (71), the filter cartridge body (5) and the outer shell (1), a plurality of horizontal supporting rods (82) capable of adjusting length are uniformly distributed in the radial direction around the center of the supporting disc (81), and the end of each horizontal supporting rod (82) is connected with a vertical carrier (83), and the vertical carrier (83) is provided with brush hairs (84) on the side facing the filter cartridge body (5).
10. The filter for efficient and stable extraction liquid according to any one of claims 1 to 9, characterized by, The extraction liquid filter further comprises a heating jacket (10) arranged on the peripheral surface of the outer shell (1); The heating jacket (10) is internally provided with a spiral heating pipeline for circulating a heat medium, and the temperature and flow of the heat medium are accurately controlled through an externally connected temperature control device, so as to heat the extraction liquid in the shell.