Emulsifying equipment for wire enamel processing

By designing a retractable and expandable stirring rod structure, the problem of insufficient applicability of existing equipment to paint buckets of different sizes has been solved, thereby improving the equipment's versatility and production efficiency.

CN223602343UActive Publication Date: 2025-11-28JIANGSU SIDA SPECIAL MATERIAL & TECH CO LTD
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Patent Information

Application Number
CN202423079796.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing enameled wire emulsification equipment lacks applicability and flexibility for paint buckets of different sizes, and the blade size cannot be changed, resulting in low production efficiency.

Method used

An emulsification device was designed, comprising a paint bucket body, a bearing seat, a sleeve rod, a slide rod, a stirring rod, and a control mechanism. The control mechanism enables the stirring rod to contract and expand to accommodate paint buckets of different sizes, and the stirring rod is driven by a motor to perform the emulsification operation.

Benefits of technology

It improves the versatility and flexibility of the equipment, enabling it to adapt to various paint bucket sizes and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses wire enamel processing and emulsifying equipment, which belongs to the technical field of paint emulsification and comprises a paint bucket body, a bearing seat arranged at the top of the paint bucket body, a loop bar rotatably mounted in the bearing seat and a slide bar slidably mounted in the loop bar. Through cooperative use of the devices, a pull rod is pulled outwards through two hands, the pull rod is pulled outwards to be pulled out from the interior of a limiting hole in a sliding rod, then the pull rod is lifted upwards or downwards through the two hands, and finally a lifting ring and a sleeve rod are driven to synchronously move up and down; the sleeve rod moves up and down to drive the first rotating rod to rotate around the position hinged to the sleeve rod as the circle center, the stirring rod is driven to synchronously contract or open through rotation of the first rotating rod, the stirring device can be suitable for various paint buckets through contraction and opening of the stirring rod, the universality and flexibility of the stirring device are improved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to paint emulsification technical field, concretely is a kind of enameled wire paint processing emulsification equipment. BACKGROUND

[0002] Enameled wire, as the important product of electromagnetic wire industry, is widely used in various electric appliances, and its production process mainly includes copper (aluminum) rod wire drawing, pay-off, softening, paint dipping, drying, take-up and other steps, among which, paint dipping and drying are the key procedures in the production of enameled wire, and emulsification equipment plays a key role in this process.

[0003] According to investigation, Chinese utility model patent discloses a kind of paint emulsification device (publication number: CN218795149U), including paint bucket, support plate and motor, the inside of the paint bucket is hollow and top is open, the support plate is placed in the open of paint bucket, the support plate is coincident with the shaft center of paint bucket, the support plate is symmetrically provided with support cylinder on both sides, the end of two support cylinders away from support plate is slidably installed with slide rod, the slide rod is placed at the upper edge of paint bucket away from support cylinder, ball bearing is installed in the inside of the support plate, shaft sleeve is installed in the inside of ball bearing, and the shaft sleeve penetrates ball bearing.

[0004] In the above-mentioned patent, the clamping of the two side clamps on the oil drum wall can support the motor, and the device can be adjusted according to the size of the paint bucket to be stirred, to ensure the stability during emulsification and stirring, improve the flexibility of the device, and the depth and angle of the paddle can be artificially controlled, but the size of the paddle cannot be changed, and when processing paint in the paint bucket with only one inlet and outlet pipe, the paddle cannot be inserted into the interior of the paint bucket, so the versatility and flexibility are not high, and the production efficiency is reduced.

[0005] Therefore, the utility model provides a kind of enameled wire paint processing emulsification equipment to solve the above problems. UTILITY MODEL CONTENTS

[0006] (1) technical problem solved

[0007] The utility model provides a kind of enameled wire paint processing emulsification equipment, aims at solving the problem proposed in the background art.

[0008] (2) technical scheme

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of enameled wire paint processing emulsification equipment, the paint processing emulsification equipment includes paint bucket body, bearing seat arranged at the top of paint bucket body, sleeve rod rotationally installed in the inside of bearing seat, slide rod slidably installed in the inside of sleeve rod, stirring rod articulated on slide rod and control mechanism for controlling the contraction of stirring rod arranged on slide rod;

[0010] The control mechanism comprises a limiting ring fixedly installed on the slide rod, a lifting ring fixedly installed on the sleeve rod, a function cylinder fixedly installed on the lifting ring, a first spring arranged in the function cylinder, a pull rod slidingly installed in the function cylinder, and a first rotating rod hingedly connected to the sleeve rod, and a limiting hole for inserting the pull rod is formed in the side surface of the slide rod.

[0011] As a preferred technical solution of the present application, one end of the first spring is fixedly connected to the inner wall of one side of the function cylinder, the other end of the first spring is fixedly connected to one side of the pull rod stop ring, and the end of the stirring rod away from the slide rod is hingedly connected to the end of the first rotating rod away from the sleeve rod.

[0012] As a preferred technical solution of the present application, the two sides of the bearing seat are fixedly connected with fixed rods, the inside of the fixed rod is slidingly connected with an extension rod, one end of the extension rod is fixedly connected with a baffle, one side of the extension rod is slidingly connected with a sliding plate, and the inside of the sliding plate is slidingly connected with a pressing block.

[0013] As a preferred technical solution of the present application, the inside of the sliding plate is provided with a second spring, one end of the second spring is fixedly connected to the inside of the sliding plate, and the other end of the second spring is fixedly connected to one side of the pressing block.

[0014] As a preferred technical solution of the present application, the inside of the sliding plate is slidingly connected with a clamping block, the inside of the sliding plate is rotatably connected with a second rotating rod, one end of the second rotating rod is hingedly connected to one side of the pressing block, and the end of the second rotating rod away from the pressing block is hingedly connected to one side of the clamping block.

[0015] As a preferred technical solution of the present application, the inside of the sliding plate is provided with a third spring, one end of the third spring is fixedly connected to one side of the pressing block, and the other end of the third spring is fixedly connected to one side of the clamping block.

[0016] (Three) beneficial effects

[0017] The utility model discloses simple structure, convenient to use, through the pull rod of outward pull of both hands, through the pull rod and pull out from the limiting hole inside on the slide rod, after through the pull rod of upward or downward of both hands, finally drive lifting ring and sleeve rod synchronous up and down movement, through the sleeve rod up and down movement drive first rotating rod rotates along with sleeve rod hinged position as the center, through the rotation of first rotating rod drive stirring rod synchronous contraction or open, through stirring rod contraction and open, can apply to a variety of paint bucket, improved its versatility and flexibility, improved production efficiency. ACCURACY OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of a varnished wire paint processing emulsification equipment;

[0019] Figure 2It is an installation schematic diagram of a stirring rod in a paint processing emulsification equipment for an enameled wire;

[0020] Figure 3 It is a section schematic diagram of a sliding plate in a paint processing emulsification equipment for an enameled wire;

[0021] Figure 4 It is an installation schematic diagram of a pressing block in a paint processing emulsification equipment for an enameled wire;

[0022] Figure 5 It is an installation schematic diagram of a pulling rod in a paint processing emulsification equipment for an enameled wire.

[0023] In the figure:

[0024] 1, paint bucket body; 2, bearing seat; 3, sleeve rod; 4, sliding rod; 5, limiting ring; 6, lifting ring; 7, function cylinder; 8, first spring; 9, pulling rod; 10, stirring rod; 11, first rotating rod; 12, fixed rod; 13, extension rod; 14, baffle; 15, sliding plate; 16, pressing block; 17, second spring; 18, clamping block; 19, second rotating rod; 20, third spring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] The present application provides a paint processing emulsification equipment for an enameled wire, as shown in Figure 1 , Figure 2 and Figure 5 , which comprises a paint bucket body 1, a bearing seat 2 arranged on the top of the paint bucket body 1, a sleeve rod 3 rotatably installed in the bearing seat 2, a sliding rod 4 slidingly installed in the sleeve rod 3, a stirring rod 10 hingedly connected to the sliding rod 4, and a control mechanism arranged on the sliding rod 4 for controlling the contraction of the stirring rod 10.

[0027] The control mechanism comprises a limiting ring 5 fixedly installed on the sliding rod 4, a lifting ring 6 fixedly installed on the sleeve rod 3, a function cylinder 7 fixedly installed on the lifting ring 6, a first spring 8 arranged in the function cylinder 7, a pulling rod 9 slidingly installed in the function cylinder 7, and a first rotating rod 11 hingedly connected to the sleeve rod 3. The side surface of the sliding rod 4 is provided with a limiting hole for inserting the pulling rod 9.

[0028] One end of the first spring 8 is fixedly connected to the inner wall of one side of the functional cylinder 7, and the other end of the first spring 8 is fixedly connected to one side of the retaining ring of the pull rod 9. The end of the stirring rod 10 away from the slide rod 4 is hinged to the end of the first rotating rod 11 away from the sleeve rod 3.

[0029] When using this paint processing emulsification equipment, firstly, pull the pull rod 9 outwards with both hands. Pulling the pull rod 9 outwards pulls it out of the limiting hole on the slide rod 4. Simultaneously, the retaining ring of the pull rod 9 compresses the first spring 8. Then, lift the pull rod 9 upwards with both hands, ultimately causing the lifting ring 6 and the sleeve rod 3 to move upwards synchronously until the lifting ring 6 is raised to the position of the limiting hole at the top of the slide rod 4. Release the pull rod 9 with both hands. The elastic potential energy of the first spring 8 pushes the pull rod 9 into the limiting hole, completing the fixation. At the same time, the upward movement of the sleeve rod 3 drives the first rotating rod 11. The first rotating rod 11 rotates around the hinge position with the sleeve rod 3 as the center. The rotation of the first rotating rod 11 causes the stirring rod 10 to retract inwards synchronously, tightening... Following the slide bar 4, insert the device into the paint bucket body 1 and fix it to the paint bucket body 1. Continue to pull the pull rod 9 outwards and pull it out from the limiting hole on the slide bar 4. Then, push the pull rod 9 downwards with both hands, which will eventually drive the lifting ring 6 and the sleeve rod 3 to move downwards synchronously until the lifting ring 6 is raised to the position of the other limiting hole of the slide bar 4. Release the pull rod 9 with both hands. The pull rod 9 will be pushed into the limiting hole by the elastic potential energy of the first spring 8. At the same time, the sleeve rod 3 will drive the first rotating rod 11 to move downwards synchronously. The first rotating rod 11 will push the stirring rod 10 outwards to open. Then, start the external motor. The output shaft of the motor will drive the two stirring rods 10 to rotate, and perform emulsification of the paint.

[0030] Furthermore, in order to accommodate paint buckets of different sizes, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a fixing rod 12 is fixedly connected to both sides of the bearing seat 2. An extension rod 13 is slidably connected inside the fixing rod 12. A baffle 14 is fixedly connected to one end of the extension rod 13. A sliding plate 15 is slidably connected to one side of the extension rod 13. A pressing block 16 is slidably connected inside the sliding plate 15.

[0031] The skateboard 15 has a second spring 17 inside. One end of the second spring 17 is fixedly connected to the inside of the skateboard 15, and the other end of the second spring 17 is fixedly connected to one side of the pressing block 16.

[0032] The slide plate 15 has a sliding connection to a locking block 18 inside, and a second rotating rod 19 is rotatably connected inside the slide plate 15. One end of the second rotating rod 19 is hinged to one side of the pressing block 16, and the end of the second rotating rod 19 away from the pressing block 16 is hinged to one side of the locking block 18.

[0033] The paint processing emulsification equipment in use, by the extension rod 13 from the inside of the fixed rod 12, until the diameter of the paint bucket body 1 long distance, by the control mechanism into the paint bucket body 1 inside, the block 18 always carding the bottom of the extension rod 13, then the operator will hand into the slot of the slide plate 15, press the press block 16 upwards, the press block 16 moves upwards, by pressing the block 16 upwards to extrude two second spring 17, while the press block 16 moves upwards while driving the second rotary rod 19 along the center of the circle clockwise rotation, by the rotation of the second rotary rod 19 drive the block 18 downward, the block 18 no longer with the extension rod 13 contact, then the slide plate 15 can move along the extension rod 13 left and right, until the paint bucket body 1 is clamped, then by the stirring rod 10 emulsification of paint, improve the stability.

[0034] Further, in order to release the press block 16, the block 18 can quickly clamp the extension rod 13, as shown in Figure 1 、 Figure 3 and Figure 4 , the inside of the slide plate 15 is provided with the third spring 20, one end of the third spring 20 and one side of the press block 16 is fixedly connected, the other end of the third spring 20 and one side of the block 18 is fixedly connected.

[0035] The paint processing emulsification equipment in use, in the press block 16 upwards, eventually drive the block 18 downward, while extruding the third spring 20, after the paint bucket body 1 is clamped, release the press block 16, by the elastic potential of the second spring 17 and the third spring 20 makes the press block 16 and the block 18 can quickly restore to the initial position.

[0036] The above, only for the preferred specific embodiments of the present application, but the scope of the present application is not limited to this, any skilled in the art of the technical personnel in the present application disclosed in the technical range, according to the technical scheme of the present application and the utility model concept of equivalent replacement or change, should be covered in the scope of the present application.

Claims

1. An emulsification device for enameled wire coating, characterized in that: The paint processing emulsification equipment includes a paint bucket body (1), a bearing seat (2) arranged at the top of the paint bucket body (1), a sleeve rod (3) rotatably arranged in the bearing seat (2), a sliding rod (4) slidably arranged in the sleeve rod (3), a stirring rod (10) hingedly arranged on the sliding rod (4), and a control mechanism arranged on the sliding rod (4) for controlling the contraction of the stirring rod (10). The control mechanism includes a limiting ring (5) fixedly arranged on the sliding rod (4), a lifting ring (6) fixedly arranged on the sleeve rod (3), a function cylinder (7) fixedly arranged on the lifting ring (6), a first spring (8) arranged in the function cylinder (7), a pull rod (9) slidably arranged in the function cylinder (7), and a first rotary rod (11) hingedly arranged on the sleeve rod (3), and a limiting hole is arranged on the side surface of the sliding rod (4) for inserting the pull rod (9).

2. The enameled wire processing emulsification apparatus according to claim 1, characterized by: One end of the first spring (8) is fixedly connected with the inner wall of one side of the function cylinder (7), and the other end of the first spring (8) is fixedly connected with one side of the blocking ring of the pull rod (9), and one end of the stirring rod (10) away from the sliding rod (4) is hingedly connected with one end of the first rotary rod (11) away from the sleeve rod (3).

3. The enameled wire processing emulsification apparatus according to claim 1, characterized by: The bearing seat (2) is fixedly connected with a fixed rod (12) on both sides, the inside of the fixed rod (12) is slidably connected with an extension rod (13), one end of the extension rod (13) is fixedly connected with a baffle (14), one side of the extension rod (13) is slidably connected with a sliding plate (15), and the inside of the sliding plate (15) is slidably connected with a pressing block (16).

4. The enameled wire processing emulsification apparatus according to claim 3, characterized by: The inside of the sliding plate (15) is provided with a second spring (17), one end of the second spring (17) is fixedly connected with the inside of the sliding plate (15), and the other end of the second spring (17) is fixedly connected with one side of the pressing block (16).

5. The enameled wire processing emulsification apparatus according to claim 4, characterized by: The inside of the sliding plate (15) is slidably connected with a clamping block (18), the inside of the sliding plate (15) is rotatably connected with a second rotary rod (19), one end of the second rotary rod (19) is hingedly connected with one side of the pressing block (16), and one end of the second rotary rod (19) away from the pressing block (16) is hingedly connected with one side of the clamping block (18).

6. The enameled wire processing emulsification apparatus according to claim 5, characterized by: The inside of the sliding plate (15) is provided with a third spring (20), one end of the third spring (20) is fixedly connected with one side of the pressing block (16), and the other end of the third spring (20) is fixedly connected with one side of the clamping block (18).

Citation Information

Patent Citations

  • A paint emulsification device

    CN218795149U