Rust-proof soaking device for bearing machining

By designing a rust-preventive soaking device with immersion and transmission components, efficient immersion and retrieval of bearings were achieved, solving the problem of low retrieval efficiency in existing technologies, saving workers' physical labor, reducing waste of rust-preventive grease, and improving the overall efficiency of rust-preventive soaking.

CN223602741UActive Publication Date: 2025-11-28常州市钧达轴承有限公司
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Patent Information

Application Number
CN202423029241.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In the existing bearing processing and rust prevention process, the bearing retrieval efficiency is low, which wastes workers' physical strength and is not conducive to improving the efficiency of rust prevention immersion.

Method used

Design a rust-preventive soaking device that includes a soaking component and a transmission component. The device uses a drive source to drive a half gear and a transmission gear to achieve intermittent transmission, thereby immersing the placement frame in the bearing and tilting it. Combined with a solenoid valve, the grease flow is controlled to reduce waste.

Benefits of technology

It improves the efficiency of bearing retrieval, saves workers' physical strength, reduces the waste of rust-preventive grease, and enhances the overall efficiency of rust-preventive soaking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-rust soaking device for bearing machining, and relates to the technical field of bearing machining. The device comprises a soaking box, one side of the soaking box is connected with a fixed seat, the top end of the fixed seat is connected with a mounting frame, a soaking assembly and a transmission assembly are respectively arranged on the fixed seat, and the top end of the fixed seat is connected with a driving source. The semi-gear is conveniently driven to rotate through the driving source, the transmission gear is conveniently driven to perform intermittent transmission through the shape characteristic of the semi-gear, and meanwhile, the first transmission wheel and the two second transmission wheels are driven to perform intermittent transmission, so that one end of the placing frame is conveniently driven to warp up and descend under the hinging action of the hinge; according to the bearing placement frame, the bearing can be conveniently immersed in anti-rust grease, the driving source can be closed conveniently due to intermittent operation, stagnation can be achieved conveniently when the placement frame needs to be erected to dump the bearing, and workers can conveniently assist in completely separating the bearing from the placement frame.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to bearing processing technical field, and specifically, it particularly relates to a rust soaking device for bearing processing. BACKGROUND

[0002] Bearing is an important part in contemporary mechanical equipment, its main function is to support the mechanical rotating body, reduce its friction coefficient in the movement process, and ensure its rotation precision, one of the rustproof treatment methods for bearing is soaking method, soaking method is to soak some small bearings in rust-proof grease, the thickness of the oil film can be controlled by controlling the temperature or viscosity of the rust-proof grease, so that a layer of rust-proof grease is adhered to the surface.

[0003] Among them, the patent CN202320570540.8 discloses a kind of sensor cleaning system bearing processing rust-proof treatment device, including bottom plate, the upper surface of the bottom plate is fixedly installed with first fixed plate, the upper surface of the first fixed plate is fixedly installed with first motor, the output end of the first motor is fixedly connected with shaft coupling, the inside of the shaft coupling is connected with threaded rod in screw thread, the threaded rod is fixedly connected with air bag tube in one end, the surface of the threaded rod is connected with first baffle in screw thread.There is first motor, its output end can drive shaft coupling, threaded rod and air bag tube rotation, there is shaft coupling, it can be convenient for threaded rod to be disassembled, so as to be beneficial to the bearing to be placed for processing, there is air bag tube, it can be inflated and expanded, so as to be beneficial to the inner ring of bearing, the inner ring of bearing can rotate with air bag tube at the same time, there is small bearing, it can be convenient for air pipe and air extraction pipe to be connected with air bag tube.

[0004] The existing rust-proof process of bearing processing generally uses soaking method, that is, some small bearings are soaked in rust-proof grease, so that a layer of rust-proof grease is adhered to the surface to achieve the effect of rust prevention, but after the bearings are immersed in rust-proof grease in batches for rust-proof process, the bearings need to be manually fished out, but since the bearings are small parts, it takes a certain amount of time to fish them out, not only wastes the labor of workers, but also the efficiency of fishing is relatively low, which is not conducive to improving the efficiency of rust-proof soaking of bearings.

[0005] At present, no effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS

[0006] In view of the problems in the related art, the utility model provides a rust soaking device for bearing processing to overcome the above technical problems existing in the prior art.

[0007] To solve the above technical problems, the utility model is realized by the following technical scheme:

[0008] The utility model discloses a rustproof soaking device for bearing processing, including the soaking box, one side of soaking box is connected with fixed base, the top of fixed base is connected with mounting bracket, is provided with soaking assembly and transmission assembly respectively on the fixed base,

[0009] The top of the fixed seat is connected with a driving source, one side of the soaking tank is connected with a liquid outlet pipe, the inner side of the liquid outlet pipe is connected with a first electromagnetic valve, the front of the soaking tank is clamped and connected with a leakage frame, the front of the soaking tank is connected with a fixed frame, the bottom end of the fixed frame is connected with a drain pipe, the inner side of the drain pipe is connected with a second electromagnetic valve,

[0010] The surface of the soaking assembly is power connected with the power output end of the driving source for immersing the bearing in the rustproof grease to prevent rust;

[0011] The surface of the transmission assembly is connected with the surface of the fixed seat for driving the soaking assembly to make lifting movement.

[0012] Further, the soaking assembly includes a half gear, a connecting rod, a winding roller and a hinge, the half gear is arranged on the power output end of the driving source, the connecting rod is rotatably arranged on the inner wall of one side of the mounting bracket, one end of the connecting rod is connected with a transmission gear, the transmission gear is meshed with the half gear, one end of the transmission gear is connected with the winding roller, the surface of the winding roller is provided with a transmission rope, one end of the transmission rope is connected with a reinforced triangular ring, the bottom end of the reinforced triangular ring is rotatably connected with a placing frame, and two hinges are arranged at the top of the soaking tank.

[0013] Further, one end of the winding roller is rotatably connected with the surface of the mounting bracket.

[0014] Further, two hinges are hingedly connected with the bottom end of the placing frame.

[0015] Further, the transmission assembly includes a first transmission wheel and a fixed frame, the first transmission wheel is arranged at the top of the fixed seat, the fixed frame is arranged at the top of the fixed seat, and two second transmission wheels are rotatably connected with the top end of the fixed frame.

[0016] Further, the surface of the first transmission wheel and the surface of the two second transmission wheels are both transmissionally connected with the transmission rope.

[0017] Further, the fixed frame is located directly below the leakage frame.

[0018] The utility model has the advantages of:

[0019] The utility model discloses a drive source is convenient for driving half gear rotation, through the shape characteristics of half gear convenient for driving transmission gear to do intermittent drive, also drive first transmission wheel and two second transmission wheel to do intermittent drive, convenient under the hinging effect of hinge drive one end of the placing frame to lift and drop, convenient with bearing immerse in antirust grease, and through intermittent operation when convenient with bearing immerse in antirust grease, have time to close drive source, also convenient when needing to set up the placing frame and pour the bearing with the stop nature of having, convenient worker auxiliary bearing completely separates with the placing frame, through the fixed frame setting in the leakage frame right below convenient bearing stationary to make bearing surface superfluous antirust grease flow into the fixed frame, help to reduce waste and be favorable to provide the convenience for subsequent bearing processing.

[0020] Of course, it is not necessary to achieve all the advantages described above while implementing any product of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will be needed to use the drawing of the embodiment to introduce briefly, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, other drawings can also be obtained according to these drawings.

[0022] Figure 1 It is the structural schematic diagram of the utility model;

[0023] Figure 2 It is the sectional structure schematic diagram of the utility model;

[0024] Figure 3 It is the local structure schematic diagram of the utility model from the top;

[0025] Figure 4 It is the local implementation structure schematic diagram of the utility model;

[0026] Figure 5 It is the plane structure schematic diagram of the utility model front;

[0027] Figure 6 It is the local structure schematic diagram of the utility model.

[0028] In the drawings, the component list represented by each sign is as follows:

[0029] 1, soak box; 2, soak assembly; 21, half gear; 22, connecting rod; 23, transmission gear; 24, winding roller; 25, transmission rope; 26, reinforcing triangular ring; 27, placing frame; 28, hinge; 3, transmission assembly; 31, first transmission wheel; 32, fixed frame; 33, second transmission wheel; 4, fixed seat; 5, mounting frame; 6, driving source; 7, liquid outlet pipe; 8, first electromagnetic valve; 9, leakage frame; 10, fixed frame; 11, liquid discharge pipe; 12, second electromagnetic valve. DETAILED DESCRIPTION

[0030] The technical solutions in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] Please refer to Figures 1-6 The utility model discloses a bearing processing is with rustproof soaking device, including soak box 1, one side of soak box 1 is connected with fixed seat 4, the top of fixed seat 4 is connected with mounting frame 5, fixed seat 4 is provided with soak assembly 2 and transmission assembly 3 respectively:

[0033] The top of fixed seat 4 is connected with driving source 6, one side of soak box 1 is connected with liquid outlet pipe 7, the inner side of liquid outlet pipe 7 is connected with first electromagnetic valve 8, the front of soak box 1 is clamped and is connected with leakage frame 9, the front of soak box 1 is connected with fixed frame 10, the bottom of fixed frame 10 is connected with liquid discharge pipe 11, the inner side of liquid discharge pipe 11 is connected with second electromagnetic valve 12;

[0034] The surface of soak assembly 2 is connected with the power output end of driving source 6, to be used for the bearing rustproof oil immersion in rustproof oil grease;

[0035] The surface of transmission assembly 3 is connected with the surface of fixed seat 4, to be used for driving soak assembly 2 to do lifting movement.

[0036] First, the bearing to be immersed in the anti-rust is poured into the immersion assembly 2, and then the immersion assembly 2 is operated by the transmission assembly 3, and the bearing is immersed in the anti-rust grease to process the bearing surface, and then the immersion assembly 2 is driven by the driving source 6 to operate, and the bearing is poured on the leakage frame 9 by the upward inclination of one side of the immersion assembly 2, and the excess anti-rust grease on the bearing is made to fall into the fixed frame 10 below through the penetration of the leakage frame 9, which helps to reduce waste and facilitate subsequent processing of the bearing, and finally the anti-rust grease in the fixed frame 10 can be made to flow out through the drain pipe 11 by opening the second electromagnetic valve 12, which is simple and convenient to operate.

[0037] The driving source 6 is convenient to drive the immersion assembly 2 to operate, and the shape characteristics of the immersion assembly 2 are convenient to make the transmission effect of the transmission assembly 3 intermittent, so that the bearing can be immersed in the anti-rust grease, and the driving source 6 can be turned off, and the immersion assembly 2 can be erected to pour the bearing, which is convenient for workers to assist the bearing to separate from the immersion assembly 2, and the fixed frame 10 is arranged directly below the leakage frame 9, which is convenient for the bearing to be stationary so that the excess anti-rust grease on the bearing surface flows into the fixed frame 10, which helps to reduce waste and facilitate subsequent processing of the bearing.

[0038] In one embodiment, for the above-mentioned immersion assembly 2, the immersion assembly 2 comprises a half gear 21, a connecting rod 22, a winding roller 24 and a hinge 28, the half gear 21 is arranged on the power output end of the driving source 6, the connecting rod 22 is rotatably arranged on the inner wall of one side of the mounting frame 5, one end of the connecting rod 22 is connected with a transmission gear 23, the transmission gear 23 is engaged with the half gear 21, one end of the transmission gear 23 is connected with the winding roller 24, the surface of the winding roller 24 is provided with a transmission rope 25, one end of the transmission rope 25 is connected with a reinforced triangular ring 26, the bottom end of the reinforced triangular ring 26 is rotatably connected with a placing frame 27, and two hinges 28 are arranged at the top end of the immersion tank 1.

[0039] First, the bearings to be immersed in the anti-rust oil are poured into the placing frame 27, then the half gear 21 is driven to rotate by the driving source 6, and the transmission gear 23 is driven to rotate intermittently by the shape characteristics of the half gear 21. At this time, the driving winding roller 24 drives the transmission rope 25 to be intermittently unwound under the transmission of the transmission assembly 3, and the position connected with the reinforcing triangular ring 26 of the placing frame 27 is moved downward under the hinging action of the hinge 28 due to the weight of the bearings, so that the placing frame 27 immerses the bearings in the anti-rust oil. At this time, the transmission gear 23 stops rotating under the influence of the shape of the half gear 21, and then the driving source 6 is turned off, so that the placing frame 27 is completely immersed in the anti-rust oil and is stationary, until the surface of the bearing forms an anti-rust oil film, and achieves the effect of anti-rust. After that, the driving source 6 is started again, and the half gear 21 is reversed compared to before, which drives the winding roller 24 to reverse, so that the transmission rope 25 drives one end of the placing frame 27 to move upward under the hinging action of the hinge 28, so that the bearings are separated from the anti-rust oil and are poured into the leakage frame 9. The excess anti-rust oil on the bearings falls into the fixed frame 10 through the permeation of the leakage frame 9, avoiding waste. After the anti-rust oil on the surface of the leakage frame 9 is completely dropped, the leakage frame 9 is removed from the immersion tank 1, and the bearings in the leakage frame 9 can be processed subsequently, avoiding the need for workers to frequently fish the bearings out of the anti-rust oil, saving physical effort and improving the efficiency of collecting the bearings. Finally, the anti-rust oil in the fixed frame 10 can flow out through the drain pipe 11 by opening the second electromagnetic valve 12, which is simple to operate.

[0040] The driving source 6 drives the half gear 21 to rotate, the shape characteristics of the half gear 21 drive the transmission gear 23 to rotate intermittently, and the transmission assembly 3 is also driven to rotate intermittently, which facilitates the upward and downward movement of one end of the placing frame 27 under the hinging action of the hinge 28, facilitates the immersion of the bearings in the anti-rust oil, and has time to turn off the driving source 6 when the bearings are immersed in the anti-rust oil, which facilitates the stopping of the placing frame 27 when the bearings need to be poured out, facilitates the separation of the bearings from the placing frame 27, and facilitates the reduction of waste and the subsequent processing of the bearings.

[0041] In one embodiment, for the winding roller 24 described above, one end of the winding roller 24 is rotatably connected to the surface of the mounting frame 5, thereby improving the stability of the winding roller 24 when rotating.

[0042] In one embodiment, for the above-mentioned hinge 28, both of the hinge 28 are hinged to the bottom end of the placement frame 27, so as to facilitate the placement frame 27 to have a rotating effect, and facilitate one end of the placement frame 27 to be raised and lowered.

[0043] In one embodiment, for the above-mentioned transmission assembly 3, the transmission assembly 3 comprises a first transmission wheel 31 and a fixed frame 32, the first transmission wheel 31 is arranged at the top end of the fixed seat 4, the fixed frame 32 is arranged at the top end of the fixed seat 4, and the top end of the fixed frame 32 is rotatably connected with two second transmission wheels 33, so as to facilitate the transmission effect.

[0044] In one embodiment, for the above-mentioned first transmission wheel 31, the surface of the first transmission wheel 31 and the surface of the two second transmission wheels 33 are all in transmission connection with the transmission rope 25, so as to facilitate the transmission and conveying of the transmission rope 25.

[0045] In one embodiment, for the above-mentioned fixed frame 10, the fixed frame 10 is located directly below the leakage frame 9, so as to avoid the leakage of rust-proof grease.

[0046] According to the technical scheme, the bearings required for rustproof soaking are poured into the placing frame 27 first, then the driving source 6 drives the half gear 21 to rotate, the half gear 21 drives the transmission gear 23 to rotate intermittently through the shape characteristics of the half gear 21, at this time, the driving winding roller 24 drives the transmission rope 25 to be unwound intermittently under the transmission of the first transmission wheel 31 and the second transmission wheel 33, and the position, where the placing frame 27 and the reinforcing triangular ring 26 are connected, is moved downward under the hinging action of the hinge 28 due to the weight of the bearings, the placing frame 27 drives the bearings to be soaked in the rustproof grease, at this time, the transmission gear 23 stops rotating under the influence of the shape of the half gear 21, and then the driving source 6 is turned off, and then the placing frame 27 is completely soaked in the rustproof grease and is static, until the surface of the bearings forms a rustproof oil film, and the effect of rust prevention is achieved, then the driving source 6 is started again, the half gear 21 is reversed compared with before through the driving of the driving source 6, and then the winding roller 24 is reversed, so that the transmission rope 25 drives one end of the placing frame 27 to move upward under the hinging action of the hinge 28, so that the bearings are separated from the rustproof grease and are poured into the leakage frame 9, the excess rustproof grease on the bearings falls into the fixed frame 10 through the permeation of the leakage frame 9, the waste is avoided, and after the rustproof grease on the surface of the leakage frame 9 is dropped, the leakage frame 9 is taken off from the soaking tank 1, so that the bearings in the leakage frame 9 are processed subsequently, the situation that the workers need to frequently fish the bearings from the rustproof grease is avoided, physical strength is saved, the efficiency of collecting the bearings is improved, the waste of the rustproof grease is avoided, and finally the rustproof grease in the fixed frame 10 is discharged through the discharge pipe 11 by opening the second electromagnetic valve 12, so that the operation is simple and convenient.

[0047] Through the above technical scheme, the driving source 6 drives the half gear 21 to rotate, the shape characteristics of the half gear 21 drive the transmission gear 23 to rotate intermittently, the first transmission wheel 31 and the two second transmission wheels 33 are driven to rotate intermittently, one end of the placing frame 27 is driven to move upward and downward under the hinging action of the hinge 28, the bearings are soaked in the rustproof grease, the driving source 6 is turned off when the bearings are soaked in the rustproof grease, the bearings are separated from the placing frame 27 when the placing frame 27 is erected, the fixed frame 10 is arranged below the leakage frame 9, so that the bearings are static, the excess rustproof grease on the surface of the bearings flows into the fixed frame 10, the waste is reduced, and the bearings are processed subsequently.

[0048] In the description of the application, references to "one embodiment", "an example", "certain examples" etc. mean that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. The appearances of the phrases "in one embodiment", "an example" or "certain examples" in various places in the specification are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples.

[0049] The preferred embodiments of the application disclosed above are only used to illustrate the application. The preferred embodiments do not describe all of the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations of the application can be made in light of the teachings above. The embodiments are chosen and described in order to best explain the principles of the application and its practical application and to enable others skilled in the art to best utilize the application. The application is merely limited by the claims and their full scope and equivalents.

Claims

1. A rust-proof soaking device for bearing machining, comprising a soaking box (1), one side of the soaking box (1) is connected with a fixing seat (4), the top end of the fixing seat (4) is connected with a mounting rack (5), the fixing seat (4) is respectively provided with a soaking assembly (2) and a transmission assembly (3), characterized in that: the top end of the fixing seat (4) is connected with a driving source (6), one side of the soaking box (1) is connected with a liquid outlet pipe (7), the inner side of the liquid outlet pipe (7) is connected with a first electromagnetic valve (8), the front of the soaking box (1) is clamped and connected with a leakage frame (9), the front of the soaking box (1) is connected with a fixed frame (10), the bottom end of the fixed frame (10) is connected with a liquid discharge pipe (11), the inner side of the liquid discharge pipe (11) is connected with a second electromagnetic valve (12); the surface of the soaking assembly (2) is power connected with the power output end of the driving source (6), so as to immerse the bearing in the rust-proof grease for rust prevention; the surface of the transmission assembly (3) is connected with the surface of the fixing seat (4), so as to drive the soaking assembly (2) to make lifting movement.

2. The rust preventing immersion device for bearing machining according to claim 1, characterized by the soaking assembly (2) comprises a half gear (21), a connecting rod (22), a winding roller (24) and a hinge (28), the half gear (21) is arranged on the power output end of the driving source (6), the connecting rod (22) is rotatably arranged on the inner wall of one side of the mounting rack (5), one end of the connecting rod (22) is connected with a transmission gear (23), the transmission gear (23) is meshedly connected with the half gear (21), one end of the transmission gear (23) is connected with the winding roller (24), the surface of the winding roller (24) is provided with a transmission rope (25), one end of the transmission rope (25) is connected with a reinforced triangular ring (26), the bottom end of the reinforced triangular ring (26) is rotatably connected with a placing frame (27), and two hinges (28) are arranged at the top end of the soaking box (1).

3. The rust preventing immersion device for bearing machining according to claim 2, characterized by One end of the winding roller (24) is rotatably connected with the surface of the mounting rack (5).

4. The rust preventing immersion device for bearing machining according to claim 2, characterized in that, Two hinges (28) are hingedly connected with the bottom end of the placing frame (27).

5. The rust preventing immersion device for bearing machining according to claim 2, characterized in that, The transmission assembly (3) comprises a first transmission wheel (31) and a fixing frame (32), the first transmission wheel (31) is arranged at the top end of the fixing seat (4), the fixing frame (32) is arranged at the top end of the fixing seat (4), and the top end of the fixing frame (32) is rotatably connected with two second transmission wheels (33).

6. The rust preventing immersion device for bearing machining according to claim 5, characterized in that, The surface of the first transmission wheel (31) and the surfaces of the two second transmission wheels (33) are all transmissionally connected with the transmission rope (25).

7. The rust preventing immersion device for bearing machining according to claim 1, characterized in that, The fixed frame (10) is located directly below the leakage frame (9).

Citation Information

Patent Citations

  • Rust-proof treatment device for bearing machining of sensor cleaning system

    CN219765835U