Downward pressing mechanism and burning equipment
By designing a pressing mechanism and an automatic scanning mechanism, combined with PLC programming and cylinder control, the automatic operation of the programming equipment was realized, solving the problems of low efficiency and poor versatility, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422884586.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing programming equipment is inefficient, requires high labor intensity for manual operation, has uncontrolled product quality, and lacks versatility.
Design a pressing mechanism, combine it with PLC programming to implement a linkage program, adopt an automatic barcode scanning mechanism and a cylinder to control the barcode scanner, and combine the results with the host computer software to prevent missed scanning and classification errors, so as to realize automated operation.
It improved the efficiency of the programming equipment, reduced the labor intensity of employees, ensured product quality, and achieved the versatility of the equipment and the safety and reliability of its operation.
Smart Images

Figure CN223602912U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a burning equipment technical field, concretely relates to a kind of pressing mechanism and burning equipment. BACKGROUND
[0002] In conventional industrial production process, there are two modes for detecting plate MAC address burning, one is that automatic burning equipment completes burning operation by mechanical hand and transmission module, and one is that manual burning tool is used to realize burning operation by power-on to detecting plate.
[0003] Automatic burning equipment is factory customized equipment, which is expensive and has poor versatility, and cannot adapt to product diversity production demand.
[0004] Manual burning tool is self-made tool, and detecting plate is placed and burning conclusion is determined by manual operation, which has the following shortcomings:
[0005] 1, too large labor intensity: after manually placing detecting plate to be burned into self-made tool tray body, manually operating ceiling to press down, scan and lift ceiling and the like, the above actions are repeated, and single-hour burning output is 100pcs-120pcs.
[0006] 2, too low burning efficiency: before burning MAC address, in addition to the above operation that makes staff repeatedly press down ceiling, detecting plate body serial number is scanned by manual holding scanning gun, and after scanning data is uploaded to host computer software, burning is automatically triggered, so when staff simultaneously operates multiple tools, it often appears that scanning is missed or not scanned, and it is mistaken as scanning, so that burning operation has not started.
[0007] 3, product quality state is not controlled: after manual burning, there are two states of success and failure, and host computer software gives judgment, and detecting plate is classified by manual checking software result, and classification error often occurs in classification process due to structure not foolproof, so that defective product flows into subsequent process.
[0008] Therefore, prior art needs to be further developed. UTILITY MODEL CONTENT
[0009] The utility model aims at overcoming the above technical deficiencies, and provides a kind of pressing mechanism and burning equipment, to solve the technical problem of low efficiency of burning equipment in related technology.
[0010] To achieve the above technical purpose, the utility model adopts the following technical scheme: a kind of pressing mechanism is provided, comprising:
[0011] Tray body, the tray body is movably arranged;The tray body is provided with to-be-burned component;
[0012] A pressing rod movably arranged to press the tray body; a connecting portion arranged on the pressing rod;
[0013] A signal transmission mechanism signal connected with the connecting portion;
[0014] An action mechanism signal connected with the signal transmission mechanism; when the connecting portion moves, the signal transmission mechanism sends a signal to the action mechanism to drive the action mechanism to operate.
[0015] Further, the action mechanism comprises:
[0016] An automatic code scanning mechanism for scanning information of the component to be burned.
[0017] Further, the action mechanism comprises an upper computer for burning the component to be burned.
[0018] Further, the pressing mechanism comprises:
[0019] A rack comprising a support plate; the pressing rod and the tray body are connected with the support plate.
[0020] Further, the pressing mechanism further comprises:
[0021] A top plate arranged spaced apart from the support plate; the pressing rod is arranged on the top plate;
[0022] A driving assembly connected with the top plate to move the top plate.
[0023] Further, the driving assembly comprises:
[0024] A driving cylinder arranged on the support plate, a piston arm of the driving cylinder connected with the top plate;
[0025] A guide rod arranged on the support plate, the guide rod penetrating the top plate.
[0026] Further, the pressing mechanism further comprises:
[0027] A burning base detachably arranged on the support plate;
[0028] A connecting rod connected with the burning base, the connecting rod connected with the tray body.
[0029] Further, the connecting rod is movably connected with the burning base in opposition; the connecting rod is arranged on the support plate and the burning base; the pressing mechanism further comprises an elastic member, one end of the elastic member is connected with the tray body, and the other end of the elastic member is connected with the burning base; the connecting part is arranged on the connecting rod.
[0030] Further, the rack comprises a bottom plate, the support plate is located above the bottom plate, and the support plate and the bottom plate have a mounting space therebetween, at least part of the connecting rod passes through the support plate and is located in the mounting space, and the connecting part is arranged on the connecting rod located in the mounting space.
[0031] Further, the tray body is provided with a containing groove; the pressing rod is arranged in correspondence with the containing groove; when the pressing rod extrudes the tray body, the pressing rod is located in the containing groove.
[0032] Further, the containing groove is a plurality of; the pressing rod is a plurality of; a plurality of the pressing rods are arranged in one-to-one correspondence with a plurality of the containing grooves.
[0033] The burning device of the embodiment comprises the pressing mechanism.
[0034] Further, the burning device comprises:
[0035] A control module is used for controlling the pressing mechanism to drive the pressing rod to move; the control module comprises a trigger switch, and a signal is transmitted to the pressing mechanism by pressing the trigger switch;
[0036] An automatic code scanning mechanism is signal-connected with the control module; when the pressing rod of the pressing mechanism is extruded to a position, the pressing mechanism sends a signal to the automatic code scanning mechanism, so that the automatic code scanning mechanism is driven to scan a component to be burned.
[0037] Advantages:
[0038] 1. The pressing structure of the utility model is improved by the software and hardware combined mode, the linkage program is realized by using PLC programming, and the manual pressing, scanning and lifting operation actions are replaced.
[0039] 2. The pressing structure of the utility model is improved, the code scanner is controlled by collecting the signal of the cylinder pressing, the code scanner automatically works to scan the code when there is a pressing signal, and the problem of manual missing scanning is avoided.
[0040] 3. The pressing structure of the utility model is improved, a plurality of similar products are burned, the overall structure is universal, and only the patch cord needs to be replaced according to the needle bed tray of different products.
[0041] 4. The improved burning device of the utility model associates the host computer software burning result with the tooling air cylinder, and the tooling air cylinder does not pop up after unqualified burning, preventing the staff from missing inspection.
[0042] 5. The improved burning device of the utility model uses two hands to operate the pressing instruction, achieves the mistake-proofing and fool-proofing effect, and is safer and more reliable to operate. BRIEF DESCRIPTION OF DRAWINGS
[0043] Figure 1 is a structure schematic view of the pressing mechanism adopted by the embodiment of the utility model;
[0044] Figure 2 is a partial enlarged schematic view of part I of the pressing mechanism adopted by the embodiment of the utility model;
[0045] Figure 3 is a partial enlarged schematic view of part II of the pressing mechanism adopted by the embodiment of the utility model;
[0046] Figure 4 is a structure schematic view of one embodiment of the burning device adopted by the embodiment of the utility model;
[0047] Figure 5 is a structure block diagram of another embodiment of the burning device provided by the embodiment of the utility model.
[0048] Among them, the above-mentioned drawings include the following reference signs:
[0049] 1, tray body; 11, containing groove; 2, pressing rod; 21, connecting part; 3, signal transmission mechanism; 4, action mechanism; 41, automatic code scanning mechanism; 5, burning base; 51, connecting rod; 6, host computer; 7, rack; 71, support plate; 72, bottom plate; 73, mounting space; 8, top plate; 9, driving assembly; 91, driving cylinder; 92, guide rod;
[0050] 10, component to be burned; 20, control module. DETAILED DESCRIPTION
[0051] In order to enable personnel in the art to better understand the present application scheme, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0052] Referring to Figures 1 to 5According to the embodiment of the utility model, provide a kind of lower mechanism, comprising: tray body 1, the tray body 1 is movably arranged;The tray body 1 is provided with to be burned component 10;Pressing bar 2, the pressing bar 2 is movably arranged, to extrude the tray body 1;The pressing bar 2 is provided with connecting portion 21;Signal transmission mechanism 3, the signal transmission mechanism 3 is signal connected with the connecting portion 21;Action mechanism 4, the action mechanism 4 is signal connected with the signal transmission mechanism 3;When the connecting portion 21 moves, the signal transmission mechanism 3 sends signal to the action mechanism 4, to drive the action mechanism 4 to run.
[0053] With the above arrangement, by setting movable pressing bar 2, to trigger level signal to action mechanism 4, realize action mechanism 4 when collecting lower pressure signal automatic trigger, solve the problem of low efficiency of artificial operation, solve the technical problem of low efficiency of related technical burning equipment.
[0054] Specifically, the lower mechanism of the embodiment triggers the level signal to the code scanner by designing the lower pressure sensor mounting structure, realizes the automatic trigger of the code scanner when collecting the lower pressure signal, and solves the problem of low efficiency of manual scanning.
[0055] In the lower mechanism of the embodiment, referring to Figures 1 to 3 , the action mechanism 4 includes: automatic scanning mechanism 41, and the automatic scanning mechanism 41 is used to scan the information of the to-be-burned component 10.
[0056] Specifically, the automatic scanning mechanism 41 of the embodiment adopts a scanner and other devices to meet the needs of automatic control and improve production efficiency.
[0057] Referring to Figures 1 to 3 , in the lower mechanism of the embodiment, the action mechanism 4 includes an upper computer, and the upper computer is used to burn the to-be-burned component 10.
[0058] Specifically, by identifying the color of the upper computer software burning result (PASS color is green, and FALL color is red), without changing the upper computer software, using color recognition serial port driver applet to convert the collected color into signal and transmit to the tool to realize test result qualified pressing bar 2 normal rise, unqualified pressing bar 2 stops, manual button is needed to take out unqualified, to achieve structure on the prevention of stupidity, ensure that product defective product does not flow into the later process.
[0059] In the lower mechanism of the embodiment, referring to Figures 1 to 3 , the lower mechanism includes: rack 7, the rack 7 includes support plate 71;The pressing bar 2 and the tray body 1 are connected with the support plate 71.
[0060] With the above arrangement, the pressing mechanism is integrated as a whole, facilitating the operation of the operator.
[0061] Referring to Figures 1 to 3 In the pressing mechanism of the embodiment, the pressing mechanism further comprises a top plate 8, which is arranged spaced apart from the support plate 71; the pressing rod 2 is arranged on the top plate 8; a driving assembly 9 is connected with the top plate 8 to drive the movement of the top plate 8.
[0062] Referring to Figures 1 to 3 In the pressing mechanism of the embodiment, the driving assembly 9 comprises a driving cylinder 91 arranged on the support plate 71, the piston arm of the driving cylinder 91 being connected with the top plate 8; a guide rod 92 is arranged on the support plate 71, and the guide rod 92 is arranged in the top plate 8.
[0063] Specifically, by identifying the color of the upper computer software burning result (PASS color is green, and FALL color is red), without changing the upper computer software, the color recognition serial port driving program is used to convert the collected color into a signal and transmit it to the tooling to realize the MAC address burning result. The qualified cylinder normally rises, and the unqualified cylinder stops. Manual intervention is required to manually remove the unqualified product. The structure is prevented from being mistaken, and the product defective product is prevented from flowing into the next process. If the cylinder stops due to unqualified burning, the inspector cannot enter the next cycle operation, so the inspector must manually press the rising button to remove the defective product. This prevents mistakes in design and solves the problem of manual judgment.
[0064] Specifically, by arranging the top plate 8, multiple pressing rods 2 can be arranged, and the position of the pressing rod 2 can be adjusted, thereby improving the production efficiency.
[0065] Specifically, the automatic code scanning mechanism 41 of the embodiment adopts a cylinder and other equipment to meet the needs of automatic control and improve the production efficiency.
[0066] In the pressing mechanism of the embodiment, referring to Figures 1 to 3 , the pressing mechanism further comprises a burning base 5, which is detachably arranged on the support plate 71; a connecting rod 51 is connected with the burning base 5, and the connecting rod 51 is connected with the tray body 1.
[0067] Specifically, by arranging the detachable burning base 5, by fixing the size of the tray body 1, and by using the lead type butt joint terminal for different needle bed tray bodies 1 for different products, daily line change production can be met, and the universality of the tooling is ensured.
[0068] In the pressing mechanism of the embodiment, referring to Figures 1 to 3 The connecting rod 51 is movably connected to the burning base 5, and is arranged through the support plate 71 and the burning base 5. The pressing mechanism further comprises an elastic member, one end of which is connected to the tray body 1, and the other end of which is connected to the burning base 5. The connecting portion 21 is arranged on the connecting rod 51.
[0069] With the above arrangement, the pressing action of the pressing rod 2 can be detected agilely, so that the next operation can be performed in time.
[0070] Referring to Figures 1 to 3 In the pressing mechanism of the embodiment, the rack 7 comprises a bottom plate 72, and the support plate 71 is arranged above the bottom plate 72. The support plate 71 and the bottom plate 72 have a mounting space 73 therebetween, and at least part of the connecting rod 51 is arranged through the support plate 71 and located in the mounting space 73. The connecting portion 21 is arranged on the connecting rod 51 located in the mounting space 73.
[0071] In this way, with the mounting space 73, the detection structure can be arranged, and the normal operation of the pressing rod 2 and other structures is not affected.
[0072] In the pressing mechanism of the embodiment, referring to Figures 1 to 3 The tray body 1 is provided with a receiving groove 11, and the pressing rod 2 is arranged correspondingly to the receiving groove 11. When the pressing rod 2 presses the tray body 1, the pressing rod 2 is located in the receiving groove 11.
[0073] With the above arrangement, the position of the pressing rod 2 can be conveniently corresponded, so that omission is avoided.
[0074] Referring to Figures 1 to 3 In the pressing mechanism of the embodiment, the receiving groove 11 is a plurality of, and the pressing rod 2 is a plurality of. The plurality of pressing rods 2 are arranged one by one correspondingly to the plurality of receiving grooves 11. In this way, the production efficiency of the equipment is increased.
[0075] The burning device of the embodiment comprises the pressing mechanism as described above.
[0076] The burning device of the embodiment has low manufacturing cost, can effectively improve the burning test efficiency, and greatly reduce the labor intensity of employees. The product quality is effectively improved, and the production efficiency is also obviously improved.
[0077] In the burning device of the embodiment, referring to Figures 1 to 3 , Figures 1 to 3 Figures 1 to 3 Figure 3 Figure 4The burning equipment comprises a control module 20 for controlling the pressing mechanism to drive the pressing rod 2 to move; the control module 20 comprises a trigger switch, and a signal is transmitted to the pressing mechanism by pressing the trigger switch; an automatic code scanning mechanism 41 is in signal connection with the control module 20; when the pressing rod 2 of the pressing mechanism is pressed into place, the pressing mechanism sends a signal to the automatic code scanning mechanism 41, thereby driving the automatic code scanning mechanism 41 to scan the component 10 to be burned.
[0078] Specifically, by analyzing the existing process and problems, the burning tool is designed to be automatically controlled and automatically scanned, the linkage hardware equipment and the control system are realized, the manual pressing and lifting actions are replaced, the start button one-key type is installed on the tool to complete the detection plate burning action, the two-hand operation pressing instruction is achieved, and the error-proof and fool-proof effects are achieved.
[0079] The burning equipment of the embodiment is described as follows:
[0080] The pressing mechanism: the staff operates the pressing button with both hands to drive the top plate 8 to press down through the electromagnetic valve control of the cylinder rebound, and the pressing rod 2 on the top plate 8 is pressed to the test tray body 1 in the pressing process through the cylinder stroke control, so that the spring column on the test tray body 1 is pressed down, and the probe is high-precision butted with the detection plate after data transmission test.
[0081] Specifically, the detection plate (i.e. the component 1 to be burned) is placed on the test tray body 1, the test tray body 1 has the shape and size of the burned detection plate engraved, and the bottom has a drilling hole to allow the probe to contact and transmit data with the detection plate.
[0082] The automatic code scanning mechanism 41: the code scanner is controlled by collecting the signal of the cylinder pressing, and the code scanner automatically works to scan the code when there is a pressing signal (the automatic scanning solves the problem of missed scanning in manual burning, and the missed scanning will cause the host computer software to fail to start burning, and the action of the staff holding the code scanner to scan the detection plate label is reduced), and the serial signal transmission is sent to the test computer after the code scanning is completed.
[0083] The control module 20: the 51 single-chip microcomputer controls the whole action in a systematic way, controls the two cylinders of the shielding box, the code scanner and the pressing cylinder of the tool top plate 8.
[0084] Specifically, the shielding box is suitable for module terminal testing in the fields of smart phones, WiFi modules, Bluetooth, smart grid devices and the like, and mainly functions to prevent electromagnetic interference and improve the test environment.
[0085] The burning equipment of the embodiment adopts the required cylinders, scanners and the like, and the scanning device is modified to adapt to the needs of automatic control.
[0086] The system integration and debugging of the burning device of the embodiment integrates each device and performs system debugging to ensure the coordinated work between each component.
[0087] The test verification of the burning device of the embodiment performs test verification in an actual production environment to check whether the system stability and performance indicators meet the expectation.
[0088] The burning device of the embodiment has a lower manufacturing cost, effectively improves the burning test efficiency, greatly reduces the labor intensity of employees, effectively improves the product quality, and significantly improves the production efficiency.
[0089] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0090] Optionally, the specific examples in the embodiment can refer to the examples described in the above-described embodiments, and the embodiment will not be described here.
[0091] The above-mentioned serial numbers of the embodiments of the present application are only for description, and do not represent the advantages and disadvantages of the embodiments.
[0092] In the above-described embodiments of the present application, the description of each embodiment has its own emphasis, and the parts not described in detail in a certain embodiment can be referred to the relevant description of other embodiments.
[0093] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be considered as the protection scope of the present application.
Claims
1. A press-down mechanism characterized by, Include: A tray body (1) is movably arranged; The tray body (1) is provided with a component (10) to be burned; The pressure bar (2) is movably arranged to press the tray body (1); The connecting part (21) is arranged on the pressure bar (2); Signal transmission mechanism (3), signal transmission mechanism (3) and connecting part (21) signal connection; Action mechanism (4), action mechanism (4) and signal transmission mechanism (3) signal connection; When the connecting part (21) moves, the signal transmission mechanism (3) sends a signal to the action mechanism (4) to drive the action mechanism (4) to run.
2. The press-down mechanism of claim 1, wherein The action mechanism (4) comprises: Automatic code scanning mechanism (41), automatic code scanning mechanism (41) is used for scanning the information of the component (10) to be burned.
3. The press-down mechanism of claim 2, wherein The action mechanism (4) includes a host computer, which is used for burning the component (10) to be burned.
4. The press-down mechanism of claim 1, wherein The lower pressing mechanism comprises: Frame (7), the frame (7) comprises a support plate (71); The pressure bar (2) and the tray body (1) are connected with the support plate (71).
5. The press-down mechanism of claim 4, wherein The lower pressing mechanism further comprises: The ceiling (8) is arranged in the support plate (71); The pressure bar (2) is arranged on the ceiling (8); Drive assembly (9), drive assembly (9) and ceiling (8) are connected to drive the ceiling (8) to move.
6. The press-down mechanism of claim 5, wherein The drive assembly (9) comprises: Drive cylinder (91), drive cylinder (91) is arranged on the support plate (71), the piston arm of drive cylinder (91) is connected with the ceiling (8); Guide rod (92), guide rod (92) is arranged on the support plate (71), and the guide rod (92) is arranged in the ceiling (8).
7. The press-down mechanism of claim 5, wherein The lower pressing mechanism further comprises: Burn base (5), the burn base (5) is detachably arranged on the support plate (71); Connecting rod (51), connecting rod (51) and burn base (5) are connected, and connecting rod (51) and tray body (1) are connected.
8. The press-down mechanism of claim 7, wherein The connecting rod (51) is movably connected with the burn base (5); The connecting rod (51) is arranged in the support plate (71) and the burn base (5); The lower pressing mechanism further comprises an elastic member, one end of the elastic member is connected with the tray body (1), and the other end of the elastic member is connected with the burn base (5); The connecting part (21) is arranged on the connecting rod (51).
9. The press-down mechanism of claim 8, wherein, The frame (7) comprises a bottom plate (72), the support plate (71) is located above the bottom plate (72), the support plate (71) and the bottom plate (72) have an installation space (73), at least part of the connecting rod (51) passes through the support plate (71) and is located in the installation space (73), and the connecting part (21) is arranged on the connecting rod (51) located in the installation space (73).
10. The press-down mechanism of claim 1, wherein The tray body (1) is provided with a containing groove (11); the pressing rod (2) is correspondingly provided with the containing groove (11); when the pressing rod (2) extrudes the tray body (1), the pressing rod (2) is located in the containing groove (11).
11. The press-down mechanism of claim 10, wherein The containing groove (11) is multiple; the pressing rod (2) is multiple; multiple pressing rods (2) and multiple containing grooves (11) are one-to-one correspondingly provided.
12. A writing apparatus comprising a pressing mechanism, characterized in that, The lower pressing mechanism is the lower pressing mechanism in any one of claims 1 to 11.
13. The apparatus according to claim 12, wherein The burning equipment comprises: A control module (20) is used for controlling the lower pressing mechanism to drive the pressing rod (2) to move; the control module (20) comprises a trigger switch, and a signal is transmitted to the lower pressing mechanism by pressing the trigger switch; An automatic code scanning mechanism (41) is signal connected with the control module (20); when the pressing rod (2) of the lower pressing mechanism is extruded to the position, the lower pressing mechanism sends a signal to the automatic code scanning mechanism (41), so as to drive the automatic code scanning mechanism (41) to scan the component (10) to be burned.