Full-automatic copper wire drawing and annealing all-in-one machine
The design of a fully automatic copper wire drawing and annealing integrated machine solves the problems of copper wire tension adjustment and energy waste, achieving better wire drawing results and lower energy consumption.
Patent Information
- Application Number
- CN202423254793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Existing copper wire drawing and annealing integrated machines fail to effectively adjust the copper wire tension before drawing, resulting in poor drawing effect and serious waste of heat resources, which increases production costs.
A fully automatic copper wire drawing and annealing integrated machine was designed. The position of the copper wire is adjusted by a motor-driven lead screw and threaded block. Combined with a heating tube recycling system, the copper wire tension is optimized and energy consumption is reduced.
It improves the copper wire drawing effect, reduces energy consumption, and lowers production costs.
Smart Images
Figure CN223603140U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire processing technical field, concretely is full -automatic copper material wire drawing annealing integrated machine. BACKGROUND
[0002] Copper wire is a kind of wire rod made of pure copper or copper alloy, is widely used in electronics, electrical, building, transportation, chemical industry, textile and other fields, and when making thinner copper wire, usually need to draw annealing to thick copper wire, make its stretch to certain fineness, facilitate subsequent processing use.
[0003] In prior art, the tension of thick copper wire is not adjusted before being drawn by general copper material wire drawing annealing integrated machine, so that the drawing effect is poor, and in subsequent processing, there is a certain waste of heat resources, thereby increasing production cost. UTILITY MODEL CONTENT
[0004] The utility model is to provide full -automatic copper material wire drawing annealing integrated machine to solve the problem in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: full -automatic copper material wire drawing annealing integrated machine, including processing table and support frame, the one end of processing table top is equipped with support frame, and the both sides in support frame are equipped with screw rod through bearing block, the screw rod is all connected with threaded block through thread, and the threaded block is equipped with the silk block between, the processing table on the one side of support frame is equipped with wire drawing machine, and the processing table on the other side of wire drawing machine is equipped with cooling box, and the processing table on the other side of cooling box is equipped with drying box, the one side of drying box top is equipped with heating box, and the inner wall between the inner wall close to upper side in drying box is equipped with heating frame, and the heating frame is evenly surrounded and is laid with heating pipe one, the processing table on the other side of drying box is equipped with tinning box, and the side wall in tinning box is evenly surrounded and is laid with heating pipe two, the gas inlet end of heating pipe two and the gas outlet end of heating pipe one are connected through connecting pipe, and the exhaust end of heating pipe two is equipped with heat pipe, and the other end of heat pipe is connected with heating box, make threaded block drive between the silk block moves, so that the position of thick copper wire can be adjusted up and down, so as to adjust the tension of copper wire, make its drawing effect better, and in the processing, the hot gas in heating pipe one can enter heating pipe two through connecting pipe, then reenters heating box through heat pipe, can improve the speed of heating gas, and reduce the consumption of energy.
[0006] Preferably, the middle position of the wire passing block is uniformly provided with an annular wire passing groove, and the inner side of the wire passing groove is uniformly provided with a spring groove, the spring groove of the wire passing groove is provided with a spring, and the other end of the spring is provided with a wire passing ball, so that when the thick copper wire is transmitted in the wire passing groove 25, the wire passing ball can be buffered by the spring, and the wear caused by stress can be prevented.
[0007] Preferably, the inner wall below the cooling box is provided with filter cotton, the middle position of the top of the cooling box is provided with a spraying block, the middle position of the bottom end of one side of the cooling box is provided with a water supply pipe, and the water pump is arranged on the water supply pipe, and the other end of the water supply pipe extends into the spraying block, so that the water supply pipe can send the cooling liquid into the spraying block to cool and spray the copper wire, and then filter through the filter cotton for recycling.
[0008] Preferably, the tin plating tank is provided with a tin plating solution below the tin plating tank, and the inner wall between the bottom end of the two sides of the tin plating tank is provided with a longitudinal tin plating roller through a bearing seat, so that the copper wire can be conveyed and plated in the tin plating solution by the tin plating roller.
[0009] Preferably, the heating box is provided with an air inlet pipe on one side, and the other end of the air inlet pipe extends into the heating frame and is connected with the air inlet end of the heating pipe one, so that the heating box can send hot air into the heating pipe one through the air inlet pipe to heat the heating frame.
[0010] Preferably, the top of the support frame is provided with an outer cover, and the outer cover is provided with a motor on one side of the top corresponding to the position of the lead screw, and the other side of the outer cover is provided with a connecting shaft corresponding to the position of the lead screw.
[0011] Preferably, the connecting shaft and the output shaft of the motor in the outer cover are connected with the lead screw in the support frame through bearings and couplings, and the connecting shaft and the output shaft of the motor in the outer cover are provided with belt pulleys, and the belt pulleys are connected through a belt.
[0012] Preferably, the wire drawing machine is provided with a wire transmission frame above one side of the support frame, and the wire drawing machine, the cooling box, the drying box and the tin plating tank are uniformly provided with wire passing grooves corresponding to the position of the wire transmission frame on the two sides.
[0013] Compared with the prior art, the full-automatic copper material wire drawing and annealing integrated machine has the advantages that the motor drives the belt pulley on the shaft to rotate, the belt pulley drives the belt pulley on the connecting shaft to rotate through the belt, the output shaft of the motor and the connecting shaft drive the lead screw in the supporting frame to rotate, the lead screw drives the threaded block to move through the thread, the threaded block drives the wire passing block between the threaded block to move, so that the position of the rough copper wire can be adjusted up and down, the tension of the copper wire is adjusted, the wire drawing effect is better, and in the processing process, the hot gas in the heating pipe one enters the heating pipe two through the connecting pipe, the heating pipe heats the tinning box, and then the heating pipe returns to the heating box through the heat pipe, so that the speed of the hot gas is improved, and the consumption of energy is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a side view structure schematic diagram of the utility model;
[0015] Figure 2 It is a supporting frame, outer cover main view structure schematic diagram of the utility model;
[0016] Figure 3 It is a cooling box main view structure schematic diagram of the utility model;
[0017] Figure 4 It is a drying box, tinning box main view structure schematic diagram of the utility model;
[0018] Figure 5 It is a Figure 2 It is an enlarged structure schematic diagram of A place in the middle;
[0019] In the drawing: 1, processing table; 2, supporting frame; 3, outer cover; 4, motor; 5, wire drawing machine; 6, cooling box; 7, water supply pipe; 8, wire conveying frame; 9, drying box; 10, heating box; 11, heat pipe; 12, tinning box; 13, belt pulley; 14, lead screw; 15, threaded block; 16, wire passing block; 17, filter cotton; 18, spraying block; 19, water pump; 20, heating frame; 21, heating pipe one; 22, heating pipe two; 23, tinning roller; 24, spring; 25, wire passing groove; 26, wire passing ball; 27, air inlet pipe. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range protected by the utility model.
[0021] Please refer to Figures 1-5The utility model provides an embodiment: full -automatic copper material wire drawing annealing integrated machine, including processing table 1 and support frame 2, one end of processing table 1 top is equipped with support frame 2, and both sides in support frame 2 are equipped with screw rod 14 through bearing seat, all are connected with threaded block 15 through the thread on screw rod 14, and be equipped with silk block 16 between threaded block 15, the middle position of silk block 16 is evenly equipped with annular silk groove 25, and all are evenly equipped with spring groove in the inboard of silk groove 25, all are equipped with spring 24 in the spring groove of silk groove 25, and the other end of spring 24 all is equipped with silk ball 26, the top of support frame 2 is equipped with outer cover 3, and the position of outer cover 3 top side corresponds the motor 4 of screw rod 14, and the position of other side in outer cover 3 corresponds the connecting shaft of screw rod 14, and the output shaft of motor 4 and the connecting shaft in outer cover 3 all are extended to support frame 2 and are connected with screw rod 14 through bearing and shaft coupling, and all are equipped with belt pulley 13 on the output shaft of motor 4 and the connecting shaft in outer cover 3, and belt pulley 13 is connected through the belt between them,
[0022] When using, the rough copper wire can be pulled through the silk groove 25 and the silk groove of the device, when passing through the rough copper wire in the silk groove 25, the silk ball 26 in the silk groove 25 can be in contact with the rough copper wire through the action of the spring 24, so that the rough copper wire can be prevented from being abraded by force during the processing process, then the motor 4 can be started to drive the belt pulley 13 on the shaft to rotate, the belt pulley 13 drives the belt pulley 13 on the connecting shaft to rotate through the belt, the output shaft of the motor 4 and the connecting shaft drive the screw rod 14 in the support frame 2 to rotate, the screw rod 14 drives the threaded block 15 to move through the thread, the threaded block 15 drives the silk block 16 between the threaded block 15 to move, so that the position of the rough copper wire can be adjusted up and down, so that the tension of the copper wire can be adjusted, and the wire drawing effect is better.
[0023] The processing table 1 on one side of the support frame 2 is provided with a wire drawing machine 5, and the processing table 1 on the other side of the wire drawing machine 5 is provided with a cooling box 6, the inner wall between the cooling box 6 is provided with filter cotton 17, the middle position of the top of the cooling box 6 is provided with a spraying block 18, the middle position of the bottom end of the cooling box 6 is provided with a water supply pipe 7, the water pump 19 is arranged on the water supply pipe 7, and the other end of the water supply pipe 7 extends into the spraying block 18.
[0024] When using, the rough copper wire can be pulled through the silk groove 25 and the silk groove of the device, when passing through the rough copper wire in the silk groove 25, the silk ball 26 in the silk groove 25 can be in contact with the rough copper wire through the action of the spring 24, so that the rough copper wire can be prevented from being abraded by force during the processing process, then the motor 4 can be started to drive the belt pulley 13 on the shaft to rotate, the belt pulley 13 drives the belt pulley 13 on the connecting shaft to rotate through the belt, the output shaft of the motor 4 and the connecting shaft drive the screw rod 14 in the support frame 2 to rotate, the screw rod 14 drives the threaded block 15 to move through the thread, the threaded block 15 drives the silk block 16 between the threaded block 15 to move, so that the position of the rough copper wire can be adjusted up and down, so that the tension of the copper wire can be adjusted, and the wire drawing effect is better.
[0025] And the other side of the cooling box 6 processing platform 1 is equipped with drying box 9, drying box 9 top side is equipped with heating box 10, and drying box 9 is equipped with heating frame 20 between the inner wall near the top, and the heating frame 20 is uniformly surrounded by heating pipe one 21, heating box 10 side is equipped with air inlet pipe 27, and the other end of the air inlet pipe 27 extends into the heating frame 20 and is connected with the air inlet end of the heating pipe one 21;
[0026] In use, the cooled copper wire into the drying box 9, can make heating box 10 hot gas through the air inlet pipe 27 into the heating pipe one 21, can heat the heating frame 20, can preheat the drying box 9, then make the copper wire through the heating frame 20 inside heating drying, facilitate subsequent tin plating;
[0027] Drying box 9 other side of the processing platform 1 is equipped with tin plating box 12, tin plating box 12 is equipped with tin plating solution in the lower part, and the inner wall between the bottom end of the two sides of the tin plating box 12 is equipped with longitudinal tin plating roller 23 through bearing seat, and the side wall of the tin plating box 12 is uniformly surrounded by heating pipe two 22, the air inlet end of the heating pipe two 22 and the air outlet end of the heating pipe one 21 are connected through the connecting pipe, and the exhaust end of the heating pipe two 22 is equipped with the heat pipe 11, and the other end of the heat pipe 11 is connected with the heating box 10;
[0028] In use, the hot gas in the heating pipe one 21 is sent into the heating pipe two 22 through the connecting pipe, and the heating pipe two 22 is heated to the tin plating box 12, which is convenient for subsequent tin plating, and then the hot gas in the heating pipe two 22 is returned to the heating box 10 through the heat pipe 11, which can improve the speed of the heating gas and reduce the consumption of energy, and then the copper wire is plated in the tin plating solution under the action of the tin plating roller 23, and after the tin plating is completed, it can continue to be transmitted to the subsequent process, so that it is cooled and wound;
[0029] The upper side of the drawing frame 5 near the support frame 2 is equipped with the wire transmission frame 8, and the drawing frame 5, the cooling box 6, the drying box 9 and the tin plating box 12 are uniformly provided with the wire penetrating groove corresponding to the wire transmission frame 8 on both sides;
[0030] In use, the rough copper wire can be transmitted through the transmission roller inside the wire transmission frame 8, and a plurality of rough copper wires can be processed simultaneously through the wire penetrating groove.
[0031] In use, the embodiment of the present application can make the wire ball 26 in the wire passing groove 25 contact with it by the action of the spring 24 when the thick copper wire passes through the wire passing groove 25, so that the wear caused by stress during processing can be prevented. Then the motor 4 can be started to drive the pulley 13 on the shaft to rotate, the pulley 13 drives the pulley 13 on the connecting shaft to rotate through the belt, the output shaft and the connecting shaft of the motor 4 can drive the lead screw 14 in the support frame 2 to rotate, the lead screw 14 drives the threaded block 15 to move through the thread, the threaded block 15 drives the wire passing block 16 between them to move, so that the position of the thick copper wire can be adjusted up and down, so that the tension of the copper wire can be adjusted, so that the wire drawing effect is better. Then the thick copper wire can be unwound, the winding roller at the other end can be wound, when ready, the thick copper wire can be drawn through the wire drawing machine 5, then can continue to be conveyed into the cooling box 6, the water pump 19 can be started, the cooling liquid can be sent into the spraying block 18 through the water delivery pipe 7 to be cooled and sprayed, the sprayed and dripped liquid can be filtered through the filter cotton 17 and then returned to the bottom end of the cooling box 6, so that the cooling liquid can be recycled. When cooled, the heating box 10 can send hot gas into the heating pipe one 21 through the air inlet pipe 27, the heating frame 20 can be heated, the drying box 9 can be preheated in advance, then the copper wire can be heated and dried in the heating frame 20, which is convenient for subsequent tinning, at the same time, the hot gas in the heating pipe one 21 can be sent into the heating pipe two 22 through the connecting pipe, the heating pipe two 22 can heat the tinning box 12, which is convenient for subsequent tinning, then the hot gas in the heating pipe two 22 can be returned to the heating box 10 through the heat delivery pipe 11, so that the speed of the heating gas can be improved and the consumption of energy can be reduced, then the copper wire can be tinned in the tinning liquid under the action of the tinning roller 23, after tinning, the copper wire can continue to be conveyed to the subsequent process, cooled and wound.
[0032] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.
[0033] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that, when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.
[0034] It should be noted that the terms "first", "second", and the like in the description and in the claims of the present application and in the above-described drawings are used only for distinguishing between similar objects and do not necessarily have to describe a specific sequential or chronological order. It is to be understood that the data so distinguished can be interchanged, under appropriate circumstances, such that the embodiments of the present application described herein can be practiced in other than the illustrated or described order.
[0035] The preferred embodiments of the present application have been described above with the preferred embodiments; however, all the changes and variations that can be made on the present application by a person skilled in the art without departing from the spirit and principles of the present application shall fall within the scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A full-automatic copper wire drawing and annealing integrated machine, characterized in that: The utility model provides a processing platform, including processing platform (1) and support frame (2), one end of processing platform (1) top is equipped with support frame (2), and both sides in support frame (2) are equipped with screw rod (14) through bearing seat, all are equipped with threaded block (15) through thread connection on screw rod (14), and be equipped with silk piece (16) between threaded block (15), be equipped with wire drawing machine (5) on the processing platform (1) of support frame (2) one side, and be equipped with cooling box (6) on the processing platform (1) of wire drawing machine (5) other side, and be equipped with drying box (9) on the processing platform (1) of cooling box (6) other side, one side of drying box (9) top is equipped with heating box (10), and be equipped with heating frame (20) between the inner wall of drying box (9) near top, and the heating frame (20) is evenly surrounded and is laid with heating pipe one (21) in, be equipped with tinning box (12) on the processing platform (1) of drying box (9) other side, and the sidewall of tinning box (12) is evenly surrounded and is laid with heating pipe two (22), and the air inlet end of heating pipe two (22) and the air outlet end of heating pipe one (21) are connected through connecting pipe, and the exhaust end of heating pipe two (22) is equipped with heat pipe (11), and the other end of heat pipe (11) is connected with heating box (10). 2. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The middle position of silk piece (16) is evenly equipped with annular silk groove (25), and the inner side of silk groove (25) is evenly equipped with spring groove, the spring groove of silk groove (25) is equipped with spring (24), and the other end of spring (24) is equipped with silk ball (26).
3. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The inner wall between the lower side of cooling box (6) is equipped with filter cotton (17), and the middle position of the top in cooling box (6) is equipped with spray block (18), the middle position of the bottom end of cooling box (6) one side is equipped with water supply pipe (7), and the water supply pipe (7) is equipped with water pump (19), and the other end of water supply pipe (7) extends to spray block (18) in.
4. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The tinning solution is equipped in the lower side of tinning box (12), and the inner wall between the bottom end of both sides of tinning box (12) is equipped with longitudinal tinning roller (23) through bearing seat.
5. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The side of heating box (10) is equipped with air inlet pipe (27), and the other end of air inlet pipe (27) extends to heating frame (20) and is connected with the air inlet end of heating pipe one (21) in.
6. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The top of support frame (2) is equipped with cover (3), and the top one side of cover (3) is equipped with motor (4) corresponding the position of screw rod (14), and the other side in cover (3) is equipped with connecting shaft corresponding the position of screw rod (14).
7. The full-automatic copper wire drawing and annealing integrated machine according to claim 6, characterized in that: The output shaft of connecting shaft and motor (4) in cover (3) all extends to support frame (2) and is connected with screw rod (14) through bearing and shaft coupling, and the output shaft of connecting shaft and motor (4) in cover (3) all is equipped with pulley (13), and pulley (13) is connected through belt.
8. The full-automatic copper wire drawing and annealing integrated machine according to claim 1, characterized in that: The wire drawing machine (5) is provided with a wire conveying frame (8) above the side close to the supporting frame (2), and wire conveying grooves are uniformly arranged on both sides of the wire drawing machine (5), the cooling box (6), the drying box (9) and the tinning box (12) corresponding to the positions of the wire conveying frame (8).