External deformation recovery device for hardware machining
By designing an external deformation recovery device for hardware parts processing and utilizing a multi-stage correction process, the problem of easy damage during hardware parts correction in existing technologies has been solved, achieving a high-efficiency and low-damage correction effect.
Patent Information
- Application Number
- CN202422687060.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing aluminum alloy profile deformation correction devices are prone to damaging hardware during the correction process, leading to damage.
A device for restoring external deformation of hardware parts was designed, including a support platform, a moving mechanism, a leveling mechanism, and a pressing mechanism. The device reduces the risk of damage through a multi-stage correction process and utilizes components such as electric cylinders, guide rails, leveling plates, and pressing rollers to work together to achieve gradual correction of hardware parts.
Through a multi-stage correction process, the risk of damage to hardware during the correction process is reduced, and the correction effect and the quality of hardware are improved.
Smart Images

Figure CN223603173U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to hardware processing technical field, concretely relates to a hardware processing external deformation recovery device. BACKGROUND
[0002] Aluminum alloy is the most widely used non-ferrous structural material in industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industry. At the same time, aluminum alloy is also one of the important components of hardware, and the rapid development of industrial economy has increased the demand for aluminum alloy welded structural parts, which has deepened the research on the weldability of aluminum alloy. At present, aluminum alloy is the most widely used alloy.
[0003] The existing public patent number CN202762774U discloses an aluminum alloy profile deformation correction device, which comprises a calibration platform, a clamping mechanism fixedly arranged on the calibration platform, and a column rod vertically arranged on the calibration platform and located on the side of the clamping mechanism.
[0004] Although the above-mentioned deformation correction device can correct the curvature and parallelism of the aluminum alloy profile by clamping the deformed part of the aluminum alloy profile with the clamping mechanism and keeping it for a period of time to cause plastic deformation, the above-mentioned correction device directly corrects the aluminum alloy profile, which is easy to cause damage to the hardware and the correction part due to the high strength of the hardware. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a hardware processing external deformation recovery device, which aims at solving the problems in the above-mentioned background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A hardware processing external deformation recovery device comprises a support table, two support frames are slidably connected to the upper surface of the support table, a moving mechanism is arranged on the surface of the support frame, a leveling mechanism is installed on the upper surface of the support frame, a control panel is installed on one side of the support frame, a processing table is arranged on one side of the support table, a flattening mechanism is installed on the upper surface of the processing table, and a driving mechanism corresponding to the flattening mechanism is installed on the upper surface of the processing table.
[0008] As a preferred scheme of the utility model, the moving mechanism comprises a first electric cylinder rotatably connected to the upper surface of the support table, a connecting seat is rotatably connected to the surface of the piston rod of the first electric cylinder, a first moving seat is installed on the upper surface of the connecting seat, and an electric conveyor belt is arranged on the upper surface of the first moving seat.
[0009] As a preferred scheme of the utility model, the moving mechanism further includes first guide rails installed on both sides of the surface of the support frame, the surface of the inside of the first moving seat is provided with first sliding blocks, and the first sliding blocks on both sides are respectively slidably connected to the surface of the two first guide rails.
[0010] As a preferred scheme of the utility model, the leveling mechanism includes a leveling frame installed on the top of the support frame, the surface of the leveling frame is provided with two second electric cylinders adjusted in the longitudinal direction, the surface of the piston rod of the second electric cylinder is provided with a second moving seat, the surface of the second moving seat is provided with a second leveling plate, and the surface of the second moving seat and located on both sides of the second leveling plate are rotatably connected with first leveling plates.
[0011] As a preferred scheme of the utility model, the surface of the second moving seat is provided with a third electric cylinder adjusted in the horizontal direction, the surface of the piston rod of the third electric cylinder is provided with a transmission gear plate, the surface of the first leveling plate is fixed with a half gear, and the half gear is engaged with the transmission gear plate.
[0012] As a preferred scheme of the utility model, the surface of the second moving seat is provided with two guide plates, and the surface of the inner wall of the two guide plates is slidably connected with the transmission gear plate.
[0013] As a preferred scheme of the utility model, the surface of the leveling frame is provided with a plurality of second guide rails extended in the longitudinal direction, the surface of the second moving seat is provided with a plurality of second sliding blocks, the plurality of second sliding blocks are respectively slidably connected to the surface of the plurality of second guide rails, and the surface of the leveling frame and located on both sides of the second guide rails are provided with dampers.
[0014] As a preferred scheme of the utility model, the flattening mechanism includes two flattening frames installed on the upper surface of the machining table, a plurality of first flattening rollers are rotatably connected to the inside of the two flattening frames, the surface of the flattening frame is provided with a plurality of fourth electric cylinders extended in the longitudinal direction, the inside of the piston rod of the fourth electric cylinder is rotatably connected with a second flattening roller, and the surface of both sides of the flattening frame is rotatably connected with a guide roller.
[0015] As a preferred scheme of the utility model, the driving mechanism includes a driving box installed on the upper surface of the machining table, a plurality of first transmission gears are rotatably connected in the inside of the driving box, the surface of one end of the first transmission gear towards the flattening frame is provided with a plurality of connecting pieces respectively matched with the first flattening roller and the second flattening roller.
[0016] As a preferred scheme of the utility model, the surface of the driving box is provided with a servo motor, one end of the output shaft of the servo motor is fixedly connected with one first transmission gear, and the inside of the driving box is rotatably connected with a second transmission gear matched with the first transmission gear.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] This scheme can lift hardware through the moving mechanism, then the leveling mechanism can preliminarily correct the hardware, after correction, the moving mechanism moves the hardware to the inside of the flattening mechanism, and the driving mechanism starts to drive the flattening mechanism to work, thereby twice correcting the preliminarily corrected hardware, thereby reducing the damage of the hardware caused by correction. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model.
[0020] In the drawings:
[0021] Figure 1 It is the whole structure schematic diagram of the utility model;
[0022] Figure 2 It is the schematic diagram of the moving mechanism in the structure of the utility model;
[0023] Figure 3 It is the schematic diagram of the leveling mechanism in the structure of the utility model;
[0024] Figure 4 It is the schematic diagram of the driving mechanism and the flattening mechanism in the structure of the utility model.
[0025] In the drawing: 1, support table;2, support frame;3, moving mechanism;301, first guide rail;302, first sliding block;303, first electric cylinder;304, connecting seat;305, first moving seat;306, electric conveying belt;4, leveling mechanism;401, leveling frame;402, second electric cylinder;403, second moving seat;404, transmission gear plate;405, half gear;406, first leveling plate;407, second leveling plate;408, second guide rail;409, second sliding block;410, damper;411, third electric cylinder;412, guide plate;5, control panel;6, processing table;7, driving mechanism;701, driving box;702, first transmission gear;703, servo motor;704, connecting piece;705, second transmission gear;8, flattening mechanism;801, flattening frame;802, first flattening roller;803, fourth electric cylinder;804, second flattening roller;805, guide roller. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.
[0027] Embodiment
[0028] Please refer to Figures 1-4 The technical solutions provided by the embodiment are as follows:
[0029] The external deformation recovery device for hardware machining comprises a supporting table 1, two supporting frames 2 are slidably connected to the upper surface of the supporting table 1, a moving mechanism 3 is arranged on the surface of the supporting frame 2, a leveling mechanism 4 is arranged on the upper surface of the supporting frame 2, a control panel 5 is arranged on one side of the supporting frame 2, a machining table 6 is arranged on one side of the supporting table 1, a flattening mechanism 8 is arranged on the upper surface of the machining table 6, a driving mechanism 7 adapted to the flattening mechanism 8 is arranged on the upper surface of the machining table 6, the hardware can be lifted by the moving mechanism 3, then the leveling mechanism 4 can preliminarily correct the hardware, after the correction, the hardware is moved to the inner side of the flattening mechanism 8 by the moving mechanism 3, at the same time, the driving mechanism 7 is started to drive the flattening mechanism 8 to work, so that the preliminarily corrected hardware is secondarily corrected, thereby reducing the damage to the hardware caused by the correction.
[0030] Specifically, the moving mechanism 3 comprises a first electric cylinder 303 rotatably connected to the upper surface of the supporting table 1, a connecting seat 304 is rotatably connected to the surface of the piston rod of the first electric cylinder 303, a first moving seat 305 is arranged on the upper surface of the connecting seat 304, an electric conveying belt 306 is arranged on the upper surface of the first moving seat 305, the moving mechanism 3 further comprises first guide rails 301 arranged on the surfaces of the two sides of the supporting frame 2, first sliding blocks 302 are arranged on the inner surface of the first moving seat 305, and the two first sliding blocks 302 are slidably connected to the surfaces of the two first guide rails 301 respectively.
[0031] In the specific embodiment of the present utility model, the hardware can be transported by the electric conveying belt 306, when the first electric cylinder 303 is started, the piston rod thereof drives the first moving seat 305 and the electric conveying belt 306 to move under the action of the connecting seat 304, at the same time, the first moving seat 305 drives the first sliding blocks 302 to move on the surfaces of the first guide rails 301.
[0032] Specifically, the flattening mechanism 4 comprises a flattening frame 401 installed on the top of the support frame 2, the surface of the flattening frame 401 is provided with two second electric cylinders 402 in longitudinal adjustment, the surface of the piston rod of the second electric cylinder 402 is provided with a second moving seat 403, the surface of the second moving seat 403 is provided with a second flattening plate 407, the surface of the second moving seat 403 and on both sides of the second flattening plate 407 are rotatably connected with a first flattening plate 406, the surface of the second moving seat 403 is provided with a third electric cylinder 411 in horizontal adjustment, the surface of the piston rod of the third electric cylinder 411 is provided with a transmission gear plate 404, the surface of the first flattening plate 406 is fixedly provided with a half gear 405, the half gear 405 is meshed with the transmission gear plate 404, the surface of the flattening frame 401 is provided with a plurality of second guide rails 408 in longitudinal extension, the surface of the second moving seat 403 is provided with a plurality of second sliding blocks 409, the plurality of second sliding blocks 409 are respectively slidably connected to the surface of the plurality of second guide rails 408, and the surface of the flattening frame 401 and on both sides of the second guide rails 408 are provided with dampers 410.
[0033] In the embodiment of the utility model, the second electric cylinder 402 starts the piston rod to drive the second moving seat 403 to move, the second moving seat 403 moves to drive the second sliding block 409 to move on the surface of the second guide rail 408, then the third electric cylinder 411 starts the piston rod to drive the transmission gear plate 404 to move, and drives the first flattening plate 406 to adjust the angle under the action of the half gear 405, at this time, the first flattening plate 406 and the second flattening plate 407 drive the hardware to be flattened from both sides.
[0034] Specifically, the surface of the second moving seat 403 is provided with two guide plates 412, and the surface of the inner wall of the two guide plates 412 is slidably connected with the transmission gear plate 404.
[0035] In the embodiment of the utility model, the transmission gear plate 404 moves to move on the inner wall of the guide plate 412, thereby increasing the stability of the transmission gear plate 404 when moving, thereby increasing the extrusion effect of the second flattening plate 407 and the first flattening plate 406 on the hardware.
[0036] Specifically, the flattening mechanism 8 comprises two flattening frames 801 installed on the upper surface of the machining table 6, a plurality of first flattening rollers 802 are rotatably connected to the inner side of the two flattening frames 801, a plurality of fourth electric cylinders 803 in longitudinal extension are installed on the surface of the flattening frame 801, a second flattening roller 804 is rotatably connected to the inner side of the piston rod of the fourth electric cylinder 803, and guide rollers 805 are rotatably connected to the surface on both sides of the flattening frame 801.
[0037] In the embodiment of the utility model, the first flattening roller 802 and the second flattening roller 804 can flatten the hardware from the upper and lower sides, and the distance between the first flattening roller 802 and the second flattening roller 804 can be adjusted by the fourth electric cylinder 803.
[0038] Specifically, the driving mechanism 7 comprises a driving box 701 mounted on the upper surface of the machining table 6, a plurality of first transmission gears 702 are rotatably connected in the driving box 701, a plurality of connecting pieces 704 respectively matched with the first flattening roller 802 and the second flattening roller 804 are mounted on the surface of one end of the flattening frame 801 towards the first transmission gears 702, a servo motor 703 is mounted on the surface of the driving box 701, and the output shaft of the servo motor 703 is fixedly connected with one end of one first transmission gear 702, and a second transmission gear 705 matched with the first transmission gear 702 is rotatably connected to the inner side of the driving box 701.
[0039] In the embodiment of the utility model, when the servo motor 703 starts, the output shaft drives one first transmission gear 702 to rotate, at this time, under the action of a plurality of second transmission gears 705, a plurality of first transmission gears 702 rotate, at this time, under the action of the connecting piece 704, the first flattening roller 802 and the second flattening roller 804 rotate.
[0040] Working principle: through the electric conveyor belt 306 can transport hardware, the first electric cylinder 303 starts when its piston rod under the action of connecting seat 304 first mobile seat 305 and electric conveyor belt 306 are moved, while the first mobile seat 305 first sliding block 302 in the surface of the first guide rail 301 moves, then the second electric cylinder 402 starts its piston rod driven second mobile seat 403 moves, the second mobile seat 403 moves driven second sliding block 409 in the surface of the second guide rail 408 moves, then the third electric cylinder 411 starts its piston rod driven transmission gear plate 404 moves, while under the action of half gear 405 driven first leveling plate 406 angle adjustment, at this time in the first leveling plate 406 and second leveling plate 407 under the action of hardware from both sides of the leveling, correction is completed by moving mechanism 3 will be moved to the first flat roller 802 and second flat roller 804 inside, while the servo motor 703 starts when its output shaft driven a first transmission gear 702 rotates, at this time under the action of a plurality of second transmission gear 705 makes a plurality of first transmission gear 702 rotates, at this time under the action of connecting piece 704 driven first flat roller 802 and second flat roller 804 rotates, through the first flat roller 802 and second flat roller 804 can be from both sides of the hardware leveling, at this time can be adjusted by the fourth electric cylinder 803 between the first flat roller 802 and second flat roller 804 distance adjustment, so as to the initial correction of hardware for secondary correction, so as to reduce the damage caused by the correction of hardware.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application have, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. A device for restoring the external shape of a hardware product after machining, characterized in that it comprises: Include: Supporting table (1), the upper surface of the supporting table (1) is slidably connected with two supporting frames (2), the surface of the supporting frame (2) is provided with a moving mechanism (3), the upper surface of the supporting frame (2) is provided with a leveling mechanism (4), one side of the supporting frame (2) is provided with a control panel (5), one side of the supporting table (1) is provided with a processing table (6), the upper surface of the processing table (6) is provided with a flattening mechanism (8), and the upper surface of the processing table (6) is provided with a driving mechanism (7) matched with the flattening mechanism (8).
2. The device according to claim 1, wherein The moving mechanism (3) comprises a first electric cylinder (303) rotatably connected to the upper surface of the supporting table (1), a connecting seat (304) rotatably connected to the surface of the piston rod of the first electric cylinder (303), and a first moving seat (305) mounted on the upper surface of the connecting seat (304), wherein the upper surface of the first moving seat (305) is provided with an electric conveying belt (306).
3. The device according to claim 2, wherein The moving mechanism (3) further comprises first guide rails (301) mounted on the surfaces of the two sides of the supporting frame (2), and first sliding blocks (302) mounted on the inner surfaces of the first moving seat (305), wherein the two first sliding blocks (302) are slidably connected to the surfaces of the two first guide rails (301) respectively.
4. The device according to claim 1, wherein The leveling mechanism (4) comprises a leveling frame (401) mounted on the top of the supporting frame (2), two second electric cylinders (402) mounted on the surface of the leveling frame (401) and longitudinally adjusted, a second moving seat (403) mounted on the surface of the piston rod of the second electric cylinder (402), a second leveling plate (407) mounted on the surface of the second moving seat (403), and first leveling plates (406) rotatably connected to the surface of the second moving seat (403) and located on both sides of the second leveling plate (407).
5. The device according to claim 4, wherein the device is characterized by: The surface of the second moving seat (403) is provided with a third electric cylinder (411) horizontally adjusted, the surface of the piston rod of the third electric cylinder (411) is provided with a transmission gear plate (404), the surface of the first leveling plate (406) is fixedly provided with a half gear (405), and the half gear (405) is engaged with the transmission gear plate (404).
6. The device according to claim 5, wherein The surface of the second moving seat (403) is provided with two guide plates (412), and the transmission gear plate (404) is slidably connected to the surfaces of the inner walls of the two guide plates (412).
7. The device according to claim 4, wherein The surface of the leveling frame (401) is provided with a plurality of second guide rails (408) extending longitudinally, the surface of the second moving seat (403) is provided with a plurality of second sliding blocks (409), and the plurality of second sliding blocks (409) are slidably connected to the surfaces of the plurality of second guide rails (408) respectively, and the surface of the leveling frame (401) and located on both sides of the second guide rail (408) is provided with a damper (410).
8. The device according to claim 1, wherein The flattening mechanism (8) includes two flattening frames (801) mounted on the upper surface of the processing table (6), a plurality of first flattening rollers (802) are rotatably connected to the inner side of the flattening frame (801), a plurality of fourth electric cylinders (803) extending longitudinally are mounted on the surface of the flattening frame (801), a second flattening roller (804) is rotatably connected to the inner side of the piston rod of the fourth electric cylinder (803), and a guide roller (805) is rotatably connected to the surface of both sides of the flattening frame (801).
9. The device according to claim 8, wherein the device is characterized by: The driving mechanism (7) includes a driving box (701) mounted on the upper surface of the processing table (6), a plurality of first transmission gears (702) are rotatably connected in the driving box (701), a plurality of connecting pieces (704) respectively matched with the first flattening roller (802) and the second flattening roller (804) are mounted on the surface of one end of the flattening frame (801) of the first transmission gear (702).
10. The device according to claim 9, wherein the device is characterized by: A servo motor (703) is mounted on the surface of the driving box (701), one end of the output shaft of the servo motor (703) is fixedly connected with one end of the first transmission gear (702), and a second transmission gear (705) matched with the first transmission gear (702) is rotatably connected to the inner side of the driving box (701).
Citation Information
Patent Citations
Deformation rectification device for aluminum alloy section bar
CN202762774U