Doubling machine for copper wire production

Abstract

The utility model discloses a doubling machine for copper wire production, which comprises a doubling machine shell, a PLC (programmable logic controller) is mounted on the outer side wall of the doubling machine shell, a driving frame is welded at one end of the doubling machine shell, a first stepping motor is mounted at the top of one end, far away from the driving frame, of the doubling machine shell, and the output end of the first stepping motor is connected with a first gear. By installing the wire feeding base and the like, when the device is used, a user can start the electric telescopic rod on the wire feeding base to drive the rubber pressing block at the output end of the electric telescopic rod to press and fix a copper product which penetrates out of the doubling machine shell and is subjected to doubling machining, and subsequent operation is convenient. A second stepping motor in the driving frame is started to be matched with a transmission effect formed by a ball screw and a nut seat, so that the wire feeding seat can be driven to automatically move, and copper products after wire doubling can be automatically and forwards conveyed to a winding drum on a winding mechanism on a copper wire production line; the feeding structure is additionally arranged, so that the production and processing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire production and processing technical field, concretely is copper wire production with silk machine. BACKGROUND

[0002] Copper wire is widely used in the electric power industry and communication industry because of its excellent electrical conductivity, in the actual production and processing process, the thick copper wire as raw material is usually drawn by a wire drawing machine, then combined and rolled, and rolled into a large reel, then surface annealing and cooling processing are carried out, finally tin plating treatment is carried out, the copper wire production with silk machine is a more important equipment in the copper wire production process, however, there are still some disadvantages in the actual operation of this kind of equipment for copper wire combining treatment.

[0003] The copper wire production with silk machine can only realize single copper wire combining treatment, it is not easy to automatically adjust the use position of the clamping piece inside the silk combining hole according to the number of copper wires to be combined, in addition, it generally does not clean and comb the limit position before silk combining, and automatically feeds to the next stage of the copper wire production line after silk combining, which leads to low functionality of the device, in view of the above-mentioned defects, we propose a new copper wire production with silk machine. UTILITY MODEL CONTENTS

[0004] The utility model is provided with the copper wire production with silk machine to solve the problems in the above background.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: copper wire production with silk machine, including silk machine shell, the outside wall of silk machine shell is installed with PLC controller, one end of silk machine shell is welded with drive frame, the top of the end, far away drive frame of silk machine shell is installed with first step motor, the output of first step motor is connected with first gear, the bottom of inside silk machine shell is provided with second gear and first gear is engaged, the middle position of inside second gear is provided with silk combining hole, even fixed with equal angle arrangement's telescopic pneumatic cylinder between silk combining hole and second gear, the output of telescopic pneumatic cylinder is connected with arc clamping piece, the inside wall of arc clamping piece is installed with pressure sensor, even welded with fixed base plate on the silk machine shell below first step motor, the inside of fixed base plate is installed with telescopic support rod and outer protection seat in proper order, the top and bottom of inside outer protection seat are all movably connected with guide roller shaft, the output of telescopic support rod is connected with assembly slot, the bottom of assembly slot is clamped with nanometer sponge brush, one end of inside drive frame is installed with second step motor, the output of second step motor is connected with ball screw, the screw thread of ball screw is connected with nut seat, the top of nut seat is welded with silk feeding seat, one side of silk feeding seat top is fixed with electric telescopic rod.

[0006] Preferably, the both sides of the doubling machine shell and the bottom of the driving frame are uniformly clamped with anti-skid feet, and the outer side wall of the anti-skid feet is vulcanized with an anti-skid rubber layer, so that the anti-skid stability of the doubling machine shell and the bottom of the driving frame is improved through the anti-skid feet.

[0007] Preferably, the first gear and the second gear are both provided with hollow bearings between the doubling machine shell.

[0008] Preferably, the top of the nanometer sponge brush and the assembly groove are detachably connected through screws.

[0009] Preferably, two telescopic supporting rods are arranged, and the telescopic supporting rods are provided with adjusting knobs.

[0010] Preferably, the output end of the electric telescopic rod is provided with a rubber pressing block.

[0011] Preferably, the nut seat and the driving frame are slidably connected.

[0012] Preferably, the outer protective seat and the fixed base plate are detachably connected through screws.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] (1) the doubling machine for copper wire production is provided with arc-shaped clamping pieces, so that the performance of the device is optimized, a plurality of copper wire products integrated and spliced in the doubling hole are driven to move close to and compress the plurality of copper wire products spliced together by three telescopic cylinders on the second gear, so that the integrated and spliced copper wire products are compressed, the pressure sensor installed on the inner side wall of the arc-shaped clamping piece can monitor the compression force required for the integrated and spliced copper wire products in real time and send the monitored data to the PLC controller, so that the device can intelligently control the compression force required for doubling, the doubling effect is optimized, then, the doubling machine shell is started to drive the first gear to rotate, and then the second gear meshing connected with the first gear rotates, and the second gear rotates to drive the spiral combination of the plurality of copper wire products compressed and spliced together by the three arc-shaped clamping pieces, so that the overall firmness of the copper wire products spliced together is improved, and the copper product after doubling is prevented from loosening.

[0015] (2) The copper wire production parallel wire machine is provided with a wire feeding seat, so that when the device is actually operated, the user can start the electric telescopic rod on the wire feeding seat, drive the rubber pressing block at the output end to press and fix the copper product that has completed parallel wire processing through the parallel wire machine shell, then start the second stepper motor inside the drive frame, cooperate with the transmission effect of the ball screw and the nut seat, and automatically move the wire feeding seat, which can automatically forward the copper product that has completed parallel wire processing to the winding mechanism on the copper wire production line, thereby improving the production and processing efficiency of the device by increasing the feeding structure;

[0016] (3) The copper wire production parallel wire machine is provided with a wire feeding seat, so that when the device is actually operated, the user can start the electric telescopic rod on the wire feeding seat, drive the rubber pressing block at the output end to press and fix the copper product that has completed parallel wire processing through the parallel wire machine shell, then start the second stepper motor inside the drive frame, cooperate with the transmission effect of the ball screw and the nut seat, and automatically move the wire feeding seat, which can automatically forward the copper product that has completed parallel wire processing to the winding mechanism on the copper wire production line, thereby improving the production and processing efficiency of the device by increasing the feeding structure of the device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the utility model;

[0018] Figure 2 It is a side view sectional structure schematic diagram of the utility model;

[0019] Figure 3 It is a side view sectional structure schematic diagram of the parallel wire machine shell of the utility model;

[0020] Figure 4 It is a front view structural schematic diagram of the utility model Figure 1 It is an enlarged structure schematic diagram of A in the utility model;

[0021] Figure 5 It is a front view structural schematic diagram of the wire feeding seat of the utility model.

[0022] In the drawing: 1, wire guide roller shaft; 2, first stepper motor; 3, fixed base plate; 4, parallel wire machine shell; 5, PLC controller; 6, second stepper motor; 7, wire feeding seat; 8, drive frame; 9, ball screw; 10, anti-skid supporting leg; 11, outer protective seat; 12, first gear; 13, second gear; 14, parallel wire hole; 15, pressure sensor; 16, arc-shaped clamping piece; 17, telescopic air cylinder; 18, telescopic supporting rod; 19, adjusting knob; 20, assembly groove; 21, nanometer sponge brush; 22, electric telescopic rod; 23, nut seat. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-5 The utility model provides an embodiment: Copper wire production is with silk machine, including silk machine shell 4, the outside wall of silk machine shell 4 is installed with PLC controller 5, and the one end of silk machine shell 4 is welded with drive frame 8, and the top of the end of silk machine shell 4 away from drive frame 8 is installed with first step motor 2;

[0025] The output of first step motor 2 is connected with first gear 12, and the bottom of the inside of silk machine shell 4 is provided with second gear 13 meshing with first gear 12;

[0026] The middle position of the inside of second gear 13 is provided with silk hole 14, and the even fixed equal angle arrangement stretchable air cylinder 17 is between silk hole 14 and second gear 13, the output of stretchable air cylinder 17 is connected with arc clamping piece 16, and the inner side wall of arc clamping piece 16 is installed with pressure sensor 15;

[0027] The fixed base plate 3 is evenly welded on the silk machine shell 4 below first step motor 2, and the inside of fixed base plate 3 is sequentially installed with telescopic support rod 18 and outer protection seat 11, and the top and bottom of the inside of outer protection seat 11 are movably connected with wire guide roller shaft 1;

[0028] When using, the multiple copper wire products integrated and spliced in silk hole 14 are driven to approach the multiple copper wire products spliced tightly by three arc clamping pieces 16 under the action of three stretchable air cylinders 17 on second gear 13, so that the splicing and pressing treatment of the multiple copper wire products is realized, and the pressure sensor 15 on the inner side wall of arc clamping piece 16 can monitor the pressing force required for splicing and pressing the copper wire products in real time, and send the monitored data to PLC controller 5, so that the device can intelligently control the pressing force required for silk, and the silk effect is optimized, then, the silk machine shell 4 is started to drive first gear 12 to rotate, and then drive second gear 13 meshing with first gear 12 to rotate, and when second gear 13 rotates, it drives the spiral combination of the multiple copper wire products spliced tightly by three arc clamping pieces 16, through the spiral processing structure, the firmness of the copper wire products spliced together can be improved, and the problem that the copper product completed silk is loose is ensured;

[0029] The output end of the telescopic supporting rod 18 is connected with an assembly groove 20, the bottom of the assembly groove 20 is clamped with a nanometer sponge brush 21, and one end in the interior of the driving frame 8 is installed with a second stepping motor 6;

[0030] The telescopic supporting rod 18 is provided with two, and the telescopic supporting rod 18 is provided with an adjusting knob 19;

[0031] In use, the user can rotate the adjusting knob 19 arranged on the telescopic supporting rod 18, adjust the extension length of the assembly groove 20 connected with the output end, and change the position of the nanometer sponge brush 21 additionally arranged at the tail end of the two telescopic supporting rods 18, so that the nanometer sponge brush 21 contacts the product refined by the drawing mechanism on the production line, which ensures that the copper wire will complete the brushing cleaning function when passing through the nanometer sponge brush 21, and the copper wire will also pass through the gap between the two guide rollers 1 in each outer protective seat 11 to complete the combing and limiting function, thereby improving the quality of subsequent drawing processing of the copper wire product through the two-stage pretreatment of cleaning and combing and limiting of the copper wire product to be drawn;

[0032] The output end of the second stepping motor 6 is connected with a ball screw 9, the ball screw 9 is threadedly connected with a nut seat 23, the top of the nut seat 23 is welded with a wire feeding seat 7, and one side of the top of the wire feeding seat 7 is fixed with an electric telescopic rod 22;

[0033] The output end of the electric telescopic rod 22 is provided with a rubber pressing block;

[0034] In use, the user can start the electric telescopic rod 22 on the wire feeding seat 7 to press and fix the copper product that has completed the drawing processing through the drawing machine shell 4, and then start the second stepping motor 6 in the driving frame 8 to drive the wire feeding seat 7 to move automatically through the transmission effect of the ball screw 9 and the nut seat 23, which can automatically forward the copper product that has completed the drawing to the winding mechanism on the copper wire production line, so that the device improves the production efficiency by increasing the feeding structure;

[0035] The two sides of the bottom of the drawing machine shell 4 and the driving frame 8 are uniformly clamped with anti-skid feet 10, and the outer side wall of the anti-skid feet 10 is vulcanizedly connected with an anti-skid rubber layer, so that the anti-skid feet 10 improve the anti-skid stability of the bottom of the drawing machine shell 4 and the driving frame 8;

[0036] The first gear 12 and the second gear 13 are both provided with hollow bearings between the drawing machine shell 4;

[0037] The top of the nanometer sponge brush 21 and the assembly groove 20 are detachably connected through screws;

[0038] The nut seat 23 and the driving frame 8 are slidably connected;

[0039] The outer protection seat 11 and the fixed base plate 3 are detachably connected by screws.

[0040] In use, the application: external power supply, first, the user can rotate the adjustable knob 19 set on the telescopic support rod 18, adjust the extension length of the assembly slot 20 connected to the output end, which can change the position of the nanometer sponge brush 21 added at the tail end of the two telescopic support rods 18, so that it contacts the product drawn by the drawing mechanism on the production line, which ensures that the copper wire will complete the cleaning function when passing through the nanometer sponge brush 21. These copper wires will also pass through the gap between the two guide rollers 1 inside each outer protection seat 11 to complete the combing and limiting function, thereby improving the quality of subsequent processing of the copper wire product through the two-stage pretreatment of cleaning and combing and limiting of the copper wire product, then, the multiple copper wire products integrated and spliced inside the parallel wire hole 14 will be driven by the three telescopic cylinders 17 on the second gear 13 to simultaneously drive the three arc-shaped clamping pieces 16 to approach and compress the multiple copper wire products spliced together, so as to realize the compression and splicing of the multiple copper wire products. The pressure sensor 15 installed on the inner wall of the arc-shaped clamping piece 16 can monitor the compression force required for splicing and compression of the copper wire product in real time, and send the monitored data to the PLC controller 5, which enables the device to intelligently control the compression force required for parallel wire processing and optimize the parallel wire effect. Then, start the parallel wire shell 4 to drive the first gear 12 to rotate, and then drive the second gear 13 connected with the first gear 12 to rotate, and the rotation of the second gear 13 will drive the spiral merging of the multiple copper wire products compressed and spliced together by the three arc-shaped clamping pieces 16. Through this spiral processing structure, the overall firmness of the copper wire products spliced together can be improved, ensuring that the copper product after parallel wire processing will not be loose. In addition, the user can start the electric telescopic rod 22 on the wire feeding seat 7 to drive the rubber pressing block at the output end to compress and fix the copper product after parallel wire processing through the parallel wire shell 4. Subsequently, the second stepper motor 6 inside the drive frame 8 is started, and the transmission effect of the ball screw 9 and the nut seat 23 is matched to drive the wire feeding seat 7 to move automatically, which can automatically forward the copper product after parallel wire processing to the winding mechanism on the copper wire production line. This makes the device improve the production efficiency by adding the feeding structure.

Claims

1. A wire doubling machine for copper wire production, characterized in that, The utility model provides a parallel wire machine, including and silk machine shell (4), the outside wall of parallel wire machine shell (4) is equipped with PLC controller (5), one end of parallel wire machine shell (4) is welded with drive frame (8), the top of the end away from drive frame (8) of parallel wire machine shell (4) is equipped with first step motor (2), the output of first step motor (2) is connected with first gear (12), the bottom of inside of parallel wire machine shell (4) is provided with second gear (13) and is engaged with first gear (12), the inside of second gear (13) is provided with parallel wire hole (14) at the middle position, even fixed with the equal angle arrangement of telescopic air cylinder (17) between parallel wire hole (14) and second gear (13), the output of telescopic air cylinder (17) is connected with arc clamping piece (16), the inner side wall of arc clamping piece (16) is equipped with pressure sensor (15), even welded with fixed base plate (3) on parallel wire machine shell (4) below first step motor (2), the inside of fixed base plate (3) is installed telescopic support rod (18) and outer protection seat (11) in proper order, the top and bottom of inside of outer protection seat (11) are all movably connected with guide roller shaft (1), the output of telescopic support rod (18) is connected with assembly groove (20), the bottom of assembly groove (20) is clamped with nanometer sponge brush (21), one end of inside of drive frame (8) is equipped with second step motor (6), the output of second step motor (6) is connected with ball screw (9), is screwed the nut seat (23) on ball screw (9), the top of nut seat (23) is welded with feeding seat (7), one side of the top of feeding seat (7) is fixed with electric telescopic rod (22).

2. The wire doubling machine for copper wire production according to claim 1, characterized in that: The both sides of the bottom of parallel wire machine shell (4) and drive frame (8) are evenly clamped with antiskid supporting leg (10), the outer side wall of antiskid supporting leg (10) is vulcanization connected with antiskid rubber layer.

3. The doubling machine for copper wire production according to claim 1, characterized in that: The first gear (12) and the second gear (13) are provided with hollow bearings between the parallel wire machine shell (4).

4. The doubling machine for copper wire production according to claim 1, characterized in that: The top of the nanometer sponge brush (21) and the assembly groove (20) are detachably connected by screws.

5. The doubling machine for copper wire production according to claim 1, characterized in that: The telescopic support rod (18) is provided with two, and the telescopic support rod (18) is provided with an adjusting knob (19).

6. The doubling machine for copper wire production according to claim 1, characterized in that: The output of the electric telescopic rod (22) is provided with a rubber pressing block.

7. The doubling machine for copper wire production according to claim 1, characterized in that: The nut seat (23) and the drive frame (8) are slidably connected.

8. The doubling machine for copper wire production according to claim 1, characterized in that: The outer protection seat (11) and the fixed base plate (3) are detachably connected by screws.

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