Ball valve body forging forming die

Abstract

The utility model relates to a ball valve body forging forming die, which relates to the technical field of forging dies, and comprises a base, a plurality of die blocks and a fixing mechanism, the base is provided with a mounting groove, the die blocks are all movably arranged in the mounting groove, the die blocks are all provided with die cavities, the die cavities on the die blocks are communicated with one another to form a main die cavity, and the main die cavity is provided with a fixing mechanism. The fixing mechanism is arranged on the base and used for fixing the modules, two extrusion columns are symmetrically arranged on the base, sliding grooves are formed in the base and the two modules located at the ends, and the extrusion columns are arranged in the sliding grooves in a sliding mode. According to the utility model, part of damaged modules can be replaced without replacing all the modules, so that the use cost of the mold can be reduced.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of forging dies, in particular to a ball valve body forging forming die. BACKGROUND

[0002] A ball valve is a valve in which the closure member (ball) is moved to the fully open or fully closed position by means of a valve stem and rotates through 90 degrees to open or close pinhole. Ball valves are used for on / off service in full flow applications. They differ from globe valves in that they use a ball shaped disc instead of a globe shaped disc. Ball valves are of three types: trunnion ball, floating ball and solid ball. The forging die refers to a tool that can shape the blank into a die forging. The forging die is a key process equipment in die forging production, and is a tool that needs to be used every stroke of the equipment. It plays an important role in die forging production. When forging the ball valve body, a corresponding forging die needs to be used.

[0003] At present, the Chinese invention patent application with the publication date of November 26, 2024 and the publication number of CN119016664A provides a kind of crankshaft's forging die, including workbench, the workbench top abuts with installation frame, the installation frame inside is provided with cleaning assembly, the cleaning assembly includes the lower die of sliding connection in installation frame interior, the lower die both ends are fixedly connected with connecting block, the connecting block outside is rotatably connected with shaft.This application can facilitate the cleaning of the inner cavity of the lower die, ensure the cleanliness of the inside of the lower die, reduce the possibility of residual residues in the inside of the lower die, so as to reduce the possibility of the influence of residues on crankshaft.

[0004] In the related art, a forging die for a crankshaft, the upper die and the lower die are each a whole. When the die is used to forge a blank, the die itself will be subjected to a large impact force. After being used for a long time, cracks may occur in some positions of the die. At this time, the entire damaged upper die or lower die needs to be replaced, and the use cost of the die is high. UTILITY MODEL CONTENT

[0005] The ball valve body forging forming die provided by the embodiments of the application can improve the technical problem in the related art that the entire die needs to be replaced after some positions of the die are damaged, and the use cost of the die is high.

[0006] The ball valve body forging forming die provided by the embodiments of the application comprises a base, a plurality of modules and a fixing mechanism. The base is provided with a mounting groove. The modules are movably arranged in the mounting groove. The modules are each provided with a die cavity. The die cavities on the modules are connected to each other to form a total die cavity. The fixing mechanism is arranged on the base and is used to fix the modules. Two extrusion columns are symmetrically arranged on the base. A sliding groove is arranged on the base and on the two modules at the end portions. The extrusion columns are slidably arranged in the sliding grooves.

[0007] The technical scheme has at least the following technical effects: when installing the mold, the base is installed on the fixed platform, then the two extrusion columns are connected at the end far from the base on the hydraulic machine that can move horizontally, then the base of the mold with two extrusion columns removed is installed on the hydraulic machine in the vertical direction, and the two groups of molds are opposite to each other; when forging using the mold, the blank is placed inside the total mold cavity, the hydraulic machine in the vertical direction pushes the group of molds at the top to move downward and adhere to the group of molds at the bottom, then the hydraulic machine in the horizontal direction pushes the two extrusion columns to move into the total mold cavity, and the blank is shaped into the shape of the total mold cavity, i.e., the ball valve body, under the extrusion of the two groups of molds and the two extrusion columns; after the mold is used for a long time, some molds may be cracked or damaged, at this time, the fixing mechanism can be released to fix the molds, the damaged molds can be taken out from the installation slot and replaced with new molds, so that all the molds do not need to be replaced, and the use cost of the mold can be reduced.

[0008] The ball valve body forging forming mold provided by the embodiment of the application can replace the damaged molds, without replacing all the molds, so that the use cost of the mold can be reduced.

[0009] In some embodiments, one side of the installation slot and one side of each mold are inclined surfaces.

[0010] In some embodiments, the fixing mechanism includes a fixing plate and a transmission assembly, the fixing plate is slidingly arranged inside the installation slot, one side of the fixing plate abuts against one mold at the end, and the transmission assembly is used to move and fix the fixing plate.

[0011] In some embodiments, the transmission assembly includes a threaded rod, one end of the threaded rod is rotatably connected to one side of the fixing plate far from the mold, the threaded rod is threadedly connected to the base, and a handle is fixedly arranged on the end of the threaded rod far from the fixing plate.

[0012] In some embodiments, first limiting strips are arranged on both sides inside the base, first limiting grooves are arranged on both sides of each mold, and the first limiting strips are slidingly connected inside the first limiting grooves.

[0013] In some embodiments, two second limiting strips are further arranged inside the base, two second limiting grooves are arranged on one side of the fixing plate close to the second limiting strips and on one side of each mold close to the second limiting strips, and the second limiting strips are slidingly connected inside the second limiting grooves.

[0014] In some embodiments, clamping holes are arranged on both symmetrical sides of each mold. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A schematic diagram of the overall structure of a ball valve body forging forming die provided in an embodiment of the application is shown in the figure;

[0016] Figure 2 A schematic diagram of the partial structure of a ball valve body forging forming die provided in an embodiment of the application is shown in the figure;

[0017] Figure 3 A schematic diagram of the partial structure of a ball valve body forging forming die provided in an embodiment of the application is shown in the figure; Figure 2 An enlarged view of part A in the figure.

[0018] In the figure, the reference signs are as follows:

[0019] 1, base; 11, mounting groove; 12, sliding groove; 13, first limiting strip; 14, second limiting strip; 2, module; 21, mold cavity; 22, first limiting groove; 23, clamping hole; 31, fixed plate; 311, second limiting groove; 321, threaded rod; 322, handle; 4, extrusion column. DETAILED DESCRIPTION

[0020] Based on this, in order to improve the problem that the entire die needs to be replaced after the partial position of the die in the related art is damaged, the use cost of the die is high, the embodiments of the application provide the following solutions.

[0021] The following will be described in detail in combination with Figure 1 and Figure 2 The utility model is further described in detail.

[0022] The embodiment discloses a ball valve body forging forming die: a ball valve body forging forming die comprises a base 1, a plurality of modules 2 and a fixing mechanism, the base 1 is provided with a mounting groove 11, the modules 2 are movably arranged in the mounting groove 11, the modules 2 are provided with mold cavities 21, the mold cavities 21 on the modules 2 are communicated to form a total mold cavity 21, the fixing mechanism is arranged on the base 1 and used for fixing the modules 2, the base 1 is symmetrically provided with two extrusion columns 4, the base 1 and the two modules 2 at the end are provided with sliding grooves 12, and the extrusion columns 4 are slidably arranged in the sliding grooves 12;

[0023] One side surface of the mounting groove 11 and one side surface of each module 2 matched with the one side surface are inclined surfaces;

[0024] The fixing mechanism comprises a fixed plate 31 and a transmission assembly, the fixed plate 31 is slidably arranged in the mounting groove 11, one side of the fixed plate 31 abuts against one module 2 at the end, and the transmission assembly is used for moving and fixing the fixed plate 31;

[0025] The transmission assembly comprises a threaded rod 321, one end of the threaded rod 321 is rotatably connected to the side of the fixed plate 31 away from the module 2 and is threadedly connected to the base 1, and a handle 322 is fixedly arranged on the end of the threaded rod 321 away from the fixed plate 31.

[0026] As can be seen from the above, the ball valve body forging forming die provided by the embodiment of the application is used to install the die, the base 1 is installed on the fixed platform, then the two ends of the extrusion columns 4 away from the base 1 are connected to the horizontally movable hydraulic machine, and then the base 1 of the die without the two extrusion columns 4 is installed on the vertical hydraulic machine, so that the two sets of dies are opposite to each other. When the die is used to forge the blank, the blank is placed in the total die cavity 21, the vertical hydraulic machine drives the die at the top to move downward and abut against the die at the bottom, then the horizontal hydraulic machine drives the two extrusion columns 4 to move into the total die cavity 21, and the blank is shaped into the shape of the total die cavity 21, i.e. the shape of the ball valve body, under the extrusion of the two sets of dies 2 and the two extrusion columns 4. After the die is used for a long time, some dies 2 may be cracked or damaged, at this time, the threaded rod 321 is twisted to rotate by the handle 322, the fixed plate 31 is driven by the threaded rod 321 to slide away from the dies 2, the fixed plate 31 is separated from the dies 2, so that the fixing mechanism is released to fix the dies 2, then the damaged dies 2 are taken out of the installation groove 11 and replaced with new dies 2. When the new dies 2 are put in, the inclined surface allows the worker to not have to align the dies 2 with the installation groove 11, but only needs to roughly place the dies 2 in the installation position, and the dies 2 can automatically slide into the installation position under the action of gravity, which can facilitate the operation of the worker. After the new dies 2 are replaced, the fixed plate 31 is moved and pressed on the dies 2 by twisting the threaded rod 321, and the dies 2 are fixed, so that it is not necessary to replace all the dies 2, and the use cost of the die can be reduced.

[0027] In some embodiments, referring to Figure 2 and Figure 3 , the first limiting strips 13 are arranged on the two sides in the base 1, the first limiting grooves 22 are arranged on the two sides of each die 2, and the first limiting strips 13 are slidably connected in the first limiting grooves 22.

[0028] The second limiting strips 14 are further arranged in the base 1, the second limiting grooves 311 are arranged on the side of the fixed plate 31 close to the second limiting strips 14 and on the side of each die 2 close to the second limiting strips 14, and the second limiting strips 14 are slidably connected in the second limiting grooves 311.

[0029] In this way, when the module 2 is replaced, the fixed plate 31 is first moved to a position away from the module 2 by a certain distance, then the module 2 closest to the fixed plate 31 is pushed to slide towards the fixed plate 31, the first limiting strip 13 is slid out of the first limiting groove 22, the module 2 can be taken out from the inside of the installation groove 11, then the modules 2 can be taken out in order; the first limiting strip 13 can be matched with the first limiting groove 22 to limit the vertical movement of the module 2, so that the situation that the modules 2 at the top cannot be aligned or the modules 2 fall off from the inside of the installation groove 11 under the action of gravity can be avoided; the second limiting strip 14 can keep the position of the module 2 neat when the module 2 slides with the fixed plate 31, so that the cooperation between the modules 2 is more compact, and the processing precision of the die on the blank is improved.

[0030] Optionally, in some embodiments, referring to Figure 2 and Figure 3 , the clamping holes 23 are arranged on the two symmetrical sides of each module 2.

[0031] In this way, the worker can clamp or place the module 2 through the forging tongs matched with the clamping holes 23, and the replacement of the module 2 by the worker can be facilitated.

[0032] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A ball valve body forging mold, characterized in that: The device includes a base (1), multiple modules (2), and a fixing mechanism. The base (1) has an installation groove (11). The modules (2) are movably disposed inside the installation groove (11). Each module (2) has a mold cavity (21). The mold cavities (21) on the modules (2) are interconnected to form a total mold cavity (21). The fixing mechanism is disposed on the base (1) to fix the modules (2). Two extrusion columns (4) are symmetrically disposed on the base (1). Sliding grooves (12) are disposed on the base (1) and on the two modules (2) located at the ends. The extrusion columns (4) are slidably disposed inside the sliding grooves (12).

2. The ball valve body forging die according to claim 1, characterized in that: One side of the mounting slot (11) and one side of each module (2) that cooperates with it are both inclined surfaces.

3. The ball valve body forging mold according to claim 2, characterized in that: The fixing mechanism includes a fixing plate (31) and a transmission assembly. The fixing plate (31) is slidably disposed inside the mounting groove (11). One side of the fixing plate (31) abuts against a module (2) located at the end. The transmission assembly is used to move and fix the plate (31).

4. The ball valve body forging die according to claim 3, characterized in that: The transmission assembly includes a threaded rod (321), one end of which passes through the base (1) and is rotatably connected to the side of the fixing plate (31) away from the module (2). The threaded rod (321) is threadedly connected to the base (1), and a handle (322) is fixedly provided on the end of the threaded rod (321) away from the fixing plate (31).

5. A ball valve body forging die according to claim 4, characterized in that: The base (1) has a first limiting strip (13) on both sides inside, and each module (2) has a first limiting groove (22) on both sides. The first limiting strip (13) is slidably connected inside the first limiting groove (22).

6. The ball valve body forging mold according to claim 5, characterized in that: The base (1) is also provided with two second limiting strips (14). The fixing plate (31) and each module (2) are provided with two second limiting grooves (311) on the side near the second limiting strips (14) and on the side near the second limiting strips (14). The second limiting strips (14) are slidably connected inside the second limiting grooves (311).

7. The ball valve body forging mold according to claim 1, characterized in that: Each module (2) has clamping holes (23) on its two symmetrical sides.

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