Wire feeding guide structure
By designing an adjustable wire feeding guide structure, the problem of the welding wire angle and position being difficult to adapt to different welding wire spool sizes in welding wire feeders was solved, realizing a solution to the friction of the welding wire and improving the stability and accuracy of wire feeding.
Patent Information
- Application Number
- CN202423209200.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing wire feeder guide structure makes it difficult to adjust the angle and position of the welding wire according to the size and specifications of the welding wire spool, which leads to increased friction between the wire inlets and affects the stability and accuracy of wire feeding.
A wire feeding guide structure was designed. The position of the guide wheel group is adjusted by the first and second telescopic rods. Combined with the angle adjustment mechanism of the adjustment plate and the swing plate, the guide wheel group can be precisely adjusted to adapt to different sizes of welding wire spools.
It reduces friction between the welding wire and the wire inlet, improves the stability and accuracy of wire feeding, avoids damage to the welding wire, and enhances wire feeding efficiency.
Smart Images

Figure CN223603615U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding wire feeder technology field, concretely relates to a wire feeding guide structure. BACKGROUND
[0002] The welding wire feeder is a kind of welding equipment, its function is to send welding wire for welding equipment.Welding wire is generally wound into disc, and welding wire disc is sleeved on the rotating shaft of welding wire feeder, then welding wire is guided into the wire inlet of welding wire feeder.Due to the size of welding wire disc being various, this leads to the angle of welding wire entering wire inlet being different.The fixed guide structure of prior art is often difficult to adjust the angle and position of welding wire according to the size of welding wire disc in the process of wire feeding, and the friction between welding wire and wire inlet is increased, which affects the stability and precision of wire feeding. SUMMARY
[0003] In view of the above technical deficiencies, the utility model aims at providing a wire feeding guide structure, which can adjust the position of guide wheel set and adjust the guide position for welding wire discs of different sizes.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides a wire feeding guide structure, which comprises:
[0005] A mounting plate is fixed on the welding wire feeder body;
[0006] A first telescopic rod is fixed at the fixed end of the mounting plate;
[0007] A second telescopic rod is perpendicular to the first telescopic rod, and the fixed end of the second telescopic rod is fixed at the movable end of the first telescopic rod;
[0008] An adjusting disc is fixed at the movable end of the second telescopic rod;
[0009] A swing plate is arranged on the adjusting disc, and an adjusting mechanism for adjusting the angle of the swing plate on the adjusting disc is arranged between the swing plate and the adjusting disc;
[0010] A guide wheel set is arranged at one end of the swing plate.
[0011] Preferably, the adjusting mechanism comprises:
[0012] A positioning rod is fixed at the center of the adjusting disc, an adjusting slot is formed in the swing plate, the positioning rod passes through the adjusting slot, a plurality of positioning arc segments are arranged on the adjusting slot, and the diameter of the positioning rod is smaller than the width of the adjusting slot;
[0013] A limiting sleeve is sleeved on the positioning rod, and the diameter of the limiting sleeve matches the diameter of the positioning arc segment;
[0014] A rotating disc is screw-mounted on the positioning rod, and is located on the side of the swing plate away from the adjusting disc.
[0015] Preferably, a guard plate is fixed on the limiting sleeve, and side baffles are arranged on both sides of the guard plate, and the two side baffles are respectively located on both sides of the swing plate.
[0016] Preferably, a plurality of positioning holes are arranged on the adjusting disc in a circular manner around the positioning rod, and the inserting rod is inserted into the positioning hole in a matched manner.
[0017] Preferably, the guide wheel set comprises:
[0018] A positioning frame is rotationally mounted on one end of the swing plate.
[0019] Two guide wheels are rotationally mounted on the positioning frame.
[0020] Preferably, a groove is arranged on the guide wheel, the cross section of the groove is a circular arc, and the edges of the wheel surfaces of the two guide wheels are tangent to each other.
[0021] Preferably, the first telescopic rod comprises:
[0022] A first rod sleeve is fixed on the mounting plate.
[0023] A first rod body is movably inserted into the first rod sleeve.
[0024] A first screw rod is rotationally mounted on the first rod body and is screw-threadedly matched with the first rod sleeve.
[0025] The first telescopic rod and the second telescopic rod can preliminarily adjust the position of the guide wheel set in two directions, so that the guide wheel set is basically matched with the current welding wire disc, then the position and the angle of the swing plate on the adjusting disc are adjusted, so that the guide wheel set can be better matched with the wire feeding route of the welding wire disc, thereby avoiding excessive friction between the welding wire and the periphery of the wire inlet and damaging the welding wire.
[0026] The adjusting mechanism can stably limit the angle and the position of the swing plate, and looseness is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0028] Figure 1 This is a schematic diagram illustrating the practical application of a wire feeding guide structure provided in an embodiment of this utility model.
[0029] Figure 2 This is a front view of the present invention.
[0030] Figure 3 This is a perspective view of the present invention.
[0031] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.
[0032] Figure 5 This is a schematic diagram of the adjustment mechanism of this utility model.
[0033] Explanation of reference numerals in the attached figures:
[0034] 1. Welding wire feeder; 2. Wire inlet; 3. Mounting plate; 4. First telescopic rod; 5. Second telescopic rod; 6. Adjusting disc; 7. Swing plate; 8. Guide wheel assembly; 9. Positioning rod; 10. Adjusting groove; 11. Positioning arc segment; 12. Limiting sleeve; 13. Turntable; 14. Guard plate; 15. Side baffle; 16. Insert rod; 17. Positioning hole; 18. Positioning frame; 19. First rod sleeve; 20. First rod body; 21. First lead screw. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Example 1:
[0037] like Figures 1 to 5 As shown, Embodiment 1 of this utility model provides a wire feeding guide structure, mainly including a mounting plate 3, a first telescopic rod 4, a second telescopic rod 5, an adjusting plate 6, a swing plate 7, an adjusting mechanism, and a guide wheel assembly 8. First, the mounting plate 3 is fixed to the body of the welding wire feeder 1 using bolts. The first telescopic rod 4 includes a first rod sleeve 19, a first rod body 20, and a first lead screw 21. The first rod sleeve 19 is fixed to the mounting plate 3, and the first rod body 20 is movably inserted into the first rod sleeve 19, allowing it to slide along the first rod sleeve 19. The first lead screw 21 is rotatably mounted on the first rod body 20 and forms a threaded engagement with the first rod sleeve 19. Rotating the first lead screw 21 allows the first rod body 20 to extend or retract relative to the first rod sleeve 19.
[0038] The structure of the second telescopic rod 5 is the same as that of the first telescopic rod 4, except that the length is different. The second telescopic rod 5 is perpendicular to the first telescopic rod 4, and the fixed end of the second telescopic rod 5 is connected to the movable end of the first telescopic rod 4, so that the movable range of the second telescopic rod 5 is not only limited to its own telescopic, but also moves with the movable end of the first telescopic rod 4, so that the guiding position can be adjusted in two directions, and the flexibility of adjustment is increased.
[0039] The adjusting disc 6 is fixed to the movable end of the second telescopic rod 5, and serves as the support and adjustment basis of the swing plate 7. The swing plate 7 is connected to the adjusting disc 6 through an adjusting mechanism, and the inclination angle of the swing plate 7 on the adjusting disc 6 can be adjusted, so that the position of the guide wheel set 8 can be further adjusted according to the size of the welding wire disc.
[0040] As shown in Figure 2 , the guide wheel set 8 is arranged at one end of the swing plate 7, and is composed of a positioning frame 18 and two guide wheels. Figure 3 As shown in , the positioning frame 18 is rotatably installed on the swing plate 7, so that the guide wheel set 8 can be adjusted in direction as needed. The two guide wheels are rotatably installed on the positioning frame 18, and are used to guide the welding wire to smoothly pass between the two guide wheels. The guide wheels are provided with recesses in circular arc cross section, and the edges of the wheel surfaces of the two guide wheels are tangent, so that the welding wire can be better fitted, the friction and wear are reduced, the wire feeding efficiency is improved, and the welding wire is prevented from being separated from the two guide wheels.
[0041] Through the above arrangement, the front and rear positions and the left and right positions of the guide wheel set 8 can be adjusted by adjusting the lengths of the first telescopic rod 4 and the second telescopic rod 5, and the position and direction of the guide wheel can be further adjusted in detail by adjusting the angle and position of the swing plate 7 on the adjusting disc 6, so as to reduce the friction between the welding wire and the wire inlet 2, and enable the guide wheel set 8 to adapt to welding wire discs of different diameters.
[0042] Example two:
[0043] Figure 4 and Figure 5 , the adjusting mechanism designed by the utility model comprises a positioning rod 9, an adjusting groove 10, a positioning arc segment 11, a limiting sleeve 12, a rotating disc 13 and the like. Among them, the positioning rod 9 is fixed at the center of the adjusting disc 6, and the swing plate 7 is provided with the adjusting groove 10 with a width matched with the diameter of the positioning rod 9, the positioning rod 9 passes through the adjusting groove 10, and the positioning rod 9 can move in the adjusting groove 10.
[0044] The adjusting groove 10 is provided with a plurality of positioning arc segments 11 for cooperating with a limiting sleeve 12, and the limiting sleeve 12 is sleeved on the positioning rod 9. The diameter of the limiting sleeve 12 is smaller than that of the positioning arc segment 11 but larger than the width of the adjusting groove 10. When the limiting sleeve 12 slides into a certain positioning arc segment 11, the positioning rod 9 cannot slide in the adjusting groove 10, and at this time, the position of the swing plate 7 on the adjusting disc 6 is fixed. In order to fix the angle of the swing plate 7 on the adjusting disc 6, a rotating disc 13 is threadedly installed on the positioning rod 9 and located on the side of the swing plate 7 away from the adjusting disc 6. The limiting sleeve 12 can be moved along the positioning rod 9 by rotating the rotating disc 13, and the angle of the swing plate 7 on the adjusting disc 6 is locked.
[0045] Embodiment three:
[0046] On the basis of the embodiment two, in order to enhance the stability and safety of the adjusting mechanism, a guard plate 14 is further fixed on the limiting sleeve 12, and side baffles 15 are arranged on both sides of the guard plate 14. The two side baffles 15 are respectively located on both sides of the swing plate 7, which effectively prevents the swing plate 7 from accidentally falling off or deviating during the adjustment process. An insertion rod 16 is further fixed on the guard plate 14, and a plurality of positioning holes 17 are arranged on the adjusting disc 6 in a ring shape with the positioning rod 9 as the center. The insertion rod 16 is inserted and matched with the positioning hole 17, which provides an additional fixing point for the swing plate 7, and fixes the angle of the swing plate 7 on the adjusting disc 6.
[0047] Working principle: first, fix the mounting plate 3 on the body of the welding wire feeder 1, complete the installation of the utility model on the body of the welding wire feeder 1. Then, according to the size and position of the welding wire disc, adjust the length of the first telescopic rod 4 and the second telescopic rod 5 for preliminary adjustment. Then, according to the wire feeding path of the welding wire, rotate the swing plate 7 to adjust the position and angle of the guide wheel set 8, and finally rotate the rotating disc 13 to limit the position and angle of the swing plate 7 on the adjusting disc 6 by the guard plate 14 and the limiting sleeve 12, so as to realize the adjustment of the guide position of the welding wire.
[0048] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model belong to the scope of the claims of the utility model and its equivalent technologies, the utility model also intends to include these modifications and variations.
Claims
1. A wire feeding and guiding structure, characterized in that, include: Mounting plate (3), which is fixed on the body of welding wire feeder (1); The first telescopic rod (4) has its fixed end fixed on the mounting plate (3); The second telescopic rod (5) is perpendicular to the first telescopic rod (4), and the fixed end of the second telescopic rod (5) is fixed to the movable end of the first telescopic rod (4). Adjustment disc (6), the adjustment disc (6) is fixed to the movable end of the second telescopic rod (5); A swing plate (7) is provided on an adjustment plate (6), and an adjustment mechanism for adjusting the angle of the swing plate (7) on the adjustment plate (6) is provided between the swing plate (7) and the adjustment plate (6); Guide wheel assembly (8) is located at one end of the swing plate (7).
2. The wire feeding and guiding structure as described in claim 1, characterized in that, The adjustment mechanism includes: Positioning rod (9), the positioning rod (9) is fixed at the center of the adjusting plate (6), the swing plate (7) is provided with an adjusting groove (10), the positioning rod (9) passes through the adjusting groove (10), the adjusting groove (10) is provided with a number of positioning arc segments (11), the diameter of the positioning rod (9) is smaller than the width of the adjusting groove (10); A limiting sleeve (12) is fitted onto the positioning rod (9), and the diameter of the limiting sleeve (12) matches the diameter of the positioning arc segment (11). Turntable (13) is threaded onto positioning rod (9) and is located on the side of swing plate (7) away from adjustment plate (6).
3. The wire feeding and guiding structure as described in claim 2, characterized in that, The limiting sleeve (12) is fixed with a guard plate (14), and side baffles (15) are provided on both sides of the guard plate (14). The two side baffles (15) are located on both sides of the swing plate (7).
4. The wire feeding and guiding structure as described in claim 3, characterized in that, A rod (16) is fixed on the guard plate (14), and a plurality of positioning holes (17) are provided on the adjusting plate (6) in a ring around the positioning rod (9). The rod (16) is inserted into the positioning hole (17).
5. The wire feeding and guiding structure as described in claim 1, characterized in that, The guide wheel assembly (8) includes: Positioning frame (18), which is rotatably mounted on one end of the swing plate (7); Two guide wheels are rotatably mounted on the positioning frame (18).
6. The wire feeding and guiding structure as described in claim 5, characterized in that, The guide wheel is provided with a groove, the cross-section of which is arc-shaped, and the wheel surfaces of the two guide wheels are tangent to each other.
7. The wire feeding and guiding structure as described in claim 1, characterized in that, The first telescopic rod (4) includes: The first sleeve (19) is fixed on the mounting plate (3); The first rod (20) is movably inserted into the first rod sleeve (19); The first lead screw (21) is rotatably mounted on the first rod body (20) and threadedly engaged with the first rod sleeve (19).