Automatic welding device for electric heating furnace body

Abstract

The utility model relates to an electric heating furnace body automatic welding device which is characterized by comprising a mechanical arm, a welding gun, a base, a supporting frame, a motor, a rotating plate, a furnace body shell, a fixing plate, a clamping assembly and the like, the welding gun is installed on the mechanical arm, the base is arranged in front of the mechanical arm, the supporting frame is connected to the base, and the motor is installed on the supporting frame. A rotating plate is rotationally connected to the top of the supporting frame, an output shaft of the motor is fixedly connected with the rotating plate, a plurality of fixing plates are connected to the rotating plate, clamping assemblies are arranged on the fixing plates, the furnace body shell is placed between the two fixing plates, and the clamping assemblies are used for clamping and fixing the furnace body shell; the device has the advantages that automatic clamping and releasing of the furnace body shell are achieved through the fixing plate and the clamping assembly, so that the time for fixing and taking down the furnace body shell is shortened, alternate welding of the furnace body shell is achieved through the rotating plate, and the production efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automatic welding equipment, especially to electric furnace body automatic welding device. BACKGROUND

[0002] As a device widely used in home heating and cooking, the core function of electric furnace is to convert electrical energy into heat energy to achieve an efficient and controllable heating process. Electric furnace adopts the basic principle of resistance heating, that is, when electric current passes through a conductor with a certain resistance value, heat will be generated due to Joule effect, and these heat will be transferred to the medium in the furnace body or directly used to heat the surrounding environment. In the structural design of electric furnace, the shell as one of the key components not only needs to have good heat preservation and insulation performance, but also needs to ensure the structural stability and safety in high temperature environment. Therefore, the top shell is usually composed of multiple iron plates which are spliced together and sealed and strengthened by precise welding process.

[0003] Specifically, each iron plate is first clamped by a mold according to the preset size and shape, and the positioning accuracy is required to ensure the overall flatness and sealing performance after welding. Then, an automatic welding robot is introduced into the production line, which performs precise welding along the gap between the iron plates, which improves production efficiency and welding quality. The application of automatic welding technology not only reduces the error of manual operation, but also significantly shortens the production cycle, which is an indispensable part of modern electric furnace manufacturing.

[0004] However, although the automatic welding technology has shown significant advantages in the manufacture of electric furnace top shell, there are still some deficiencies in the existing equipment during the working process. In particular, after the mold clamps the iron plate, manual operation is usually required to tighten the screws to achieve a stable clamping state. This process is time-consuming and labor-intensive, affecting production efficiency, and the control of screw tightening depends on the experience and skill level of the operator, which to some extent affects the accuracy and stability of subsequent welding. SUMMARY

[0005] The technical problem to be solved by the utility model is the influence of manual fixing on production efficiency, and a convenient electric furnace body fixing and automatic welding device is provided.

[0006] The utility model discloses a technical scheme that solves the above technical problems is adopted: electric heating furnace body automatic welding device, including mechanical arm, welding torch, base, support frame, motor, rotary plate, furnace body shell, fixed plate and clamping assembly, the welding torch is installed on the mechanical arm, is provided with the base in the front of mechanical arm, is connected with the support frame on the base, is installed with the motor on the support frame, the rotary plate is rotatably connected with on the top of support frame, and the output shaft of motor is fixedly connected with the rotary plate, and a plurality of fixed plates are connected on the rotary plate, and the clamping assembly is provided with on the fixed plate, and the furnace body shell is placed between two fixed plates, and the clamping assembly is used for clamping fixed furnace body shell.

[0007] The utility model discloses further preferred scheme is: clamping assembly includes guide rod, clamping plate and return spring, and the guide rod is slidably connected on the fixed plate, and the clamping plate is connected with on the guide rod end, and the clamping plate is contacted with furnace body shell, and the return spring is set up on the guide rod, and one end of return spring is connected with clamping plate, and the other end is connected with fixed plate.

[0008] The utility model discloses further preferred scheme is: still include wedge ring frame, jacks, connecting block, buffer spring and auxiliary wheel, and the wedge ring frame is connected with on the side of base, and the jacks are slidably connected with on the rotary plate, and the jacks top is contacted with furnace body shell, and the jacks bottom is connected with connecting block, and the auxiliary wheel is rotatably connected with on the bottom of connecting block, and the auxiliary wheel is rotatably connected with on the wedge ring frame, and the buffer spring is set up on the jacks, and the buffer spring top is connected with rotary plate, and the bottom is connected with connecting block.

[0009] The utility model discloses further preferred scheme is: still include gyro wheel, and the gyro wheel is rotatably connected with on the side of clamping plate not being connected with guide rod.

[0010] The utility model discloses further preferred scheme is: still include sponge pad, and the sponge pad is connected with on the jacks top.

[0011] The utility model discloses further preferred scheme is: still include ball, and the ball is rotatably connected with on the top of support frame, and the ball top is protruded support frame and is contacted with rotary plate.

[0012] The utility model discloses further preferred scheme is: still include protective cover, and the protective cover is set up with on the outside of mechanical arm.

[0013] The utility model discloses further preferred scheme is: still include illuminating lamp, and the illuminating lamp is installed with in protective cover.

[0014] Compared with the prior art, the utility model has the advantages that through the fixed plate and the clamping assembly, automatic clamping and releasing of the furnace body shell are realized, so that the time of fixing and taking down the furnace body shell is shortened, the alternate welding of the furnace body shell is realized through the rotary plate, and the production efficiency is further improved; the putting in and taking out process of the furnace body shell is optimized through the rollers on the clamping plates, the stability during welding is enhanced, through the cooperation of the wedge ring frame, the ejector rod, the connecting block, the buffer spring and the auxiliary wheel, the automatic discharging function of the furnace body shell is realized, the work efficiency is improved, manual intervention is reduced, and the labor intensity is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be described in further detail below in combination with the drawings and preferred embodiments, but the person skilled in the art will appreciate that these drawings are only drawn for the purpose of explaining the preferred embodiments and thus should not be regarded as limiting the scope of the utility model. In addition, unless specifically indicated, the drawings only schematically show the composition or structure of the described objects conceptually and can contain exaggerated display, and the drawings are not necessarily drawn to scale.

[0016] Figure 1 It is the overall structure schematic diagram of the utility model;

[0017] Figure 2 It is the sectional view of the utility model's three-dimensional structure;

[0018] Figure 3 It is the three-dimensional structure schematic diagram of the utility model's fixed plate and clamping assembly;

[0019] Figure 4 It is the three-dimensional structure schematic diagram of the utility model's connecting block and buffer spring;

[0020] Figure 5 It is the three-dimensional structure schematic diagram of the utility model's guide rod and clamping plate.

[0021] In the drawing: 1, mechanical arm, 2, welding torch, 3, base, 4, support frame, 5, motor, 6, rotary plate, 61, furnace body shell, 7, fixed plate, 8, clamping assembly, 81, guide rod, 82, clamping plate, 83, return spring, 9, wedge ring frame, 10, ejector rod, 11, connecting block, 12, buffer spring, 13, roller, 14, auxiliary wheel, 15, sponge pad, 16, ball bearing, 17, protective cover, 18, illuminating lamp. DETAILED DESCRIPTION

[0022] The preferred embodiments of the utility model will be described in detail below with reference to the drawings. The person skilled in the art will appreciate that these descriptions are only descriptive, exemplary and should not be interpreted as limiting the protection scope of the utility model.

[0023] It should be noted that like numerals refer to like items throughout the several views, where like numerals can not be further defined and explained in subsequent views once defined in an initial view.

[0024] The embodiment mainly illustrates the structure of the welding device, and specifically as follows.

[0025] The automatic welding device for the furnace body of an electric furnace comprises a mechanical arm 1, a welding torch 2, a base 3, a support frame 4, a motor 5, a rotating plate 6, a furnace body shell 61, fixing plates 7 and clamping assemblies 8. Figures 1-5 The welding torch 2 is installed on the mechanical arm 1, the mechanical arm 1 can rotate in multiple axes, thereby controlling the welding torch 2 to move along a spatial curve, completing welding along a complex path. The base 3 is arranged in front of the mechanical arm 1, the support frame 4 is connected to the base 3, the motor 5 is installed on the support frame 4, the rotating plate 6 is rotatably connected to the top of the support frame 4, the output shaft of the motor 5 is fixedly connected to the rotating plate 6, the fixing plates 7 are connected to the rotating plate 6, the fixing plates 7 are symmetrical along the motor 5, the number and positions of the fixing plates 7 at both ends of the rotating plate 6 are equal, the clamping assemblies 8 are arranged on the fixing plates 7, and the furnace body shell 61 is placed between the two fixing plates 7.

[0026] As shown in Figure 3 and Figure 5 , the clamping assembly 8 comprises guide rods 81, clamping plates 82 and return springs 83. Two guide rods 81 are slidably connected to each fixing plate 7, the end of the guide rod 81 is connected to the clamping plate 82, each two fixing plates 7 are matched, the clamping plates 82 connected to the two fixing plates 7 are close to each other, the clamping plate 82 is in contact with the furnace body shell 61, the return spring 83 is sleeved on the guide rod 81, one end of the return spring 83 is connected to the clamping plate 82, and the other end of the return spring 83 is connected to the fixing plate 7. The return spring 83 pushes the clamping plate 82 to clamp the furnace body shell 61.

[0027] The worker places the iron plate to be welded on the rotating plate 6 and in the clamping assembly 8, thereby clamping and fixing the spliced iron plate, improving the fixing efficiency of the iron plate. Then the motor 5 is started to drive the rotating plate 6 to rotate by 180 degrees, so that the furnace body shell 61 is close to the mechanical arm 1. The mechanical arm 1 controls the welding torch 2 to move according to the set welding program and moves along the specified welding line, thereby completing the welding of the furnace body shell 61. Then the motor 5 continues to control the rotating plate 6 to rotate by 180 degrees. When the mechanical arm 1 is working, one end of the rotating plate 6 is away from the mechanical arm 1. At this time, the worker also fixes the furnace body shell 61 to be welded on the rotating plate 6. When the previous furnace body shell 61 is replaced after welding, the rotating plate 6 rotates, and the mechanical arm 1 immediately welds the next furnace body shell 61. After the worker takes down the welded furnace body shell 61, the worker clamps the furnace body shell 61 to be welded. In this way, the work efficiency is improved.

[0028] When the furnace shell 61 is put in, the furnace shell 61 extrudes the clamping plate 82, the clamping plate 82 moves to both sides, the guide rod 81 connected with the clamping plate 82 slides on the fixed plate 7, the clamping plate 82 compresses the reset spring 83 during the movement, and a plurality of fixed plates 7 clamp and fix the furnace shell 61, so as to ensure the stability of welding. After the welding is completed, the workers take out the furnace shell 61 upwards, the reset spring 83 rebounds, and the clamping plate 82 and the guide rod 81 slide and reset.

[0029] As shown in Figure 4 , it also includes a wedge-shaped ring frame 9, a top rod 10, a connecting block 11, a buffer spring 12 and an auxiliary wheel 14. The wedge-shaped ring frame 9 is connected to the side of the base 3, the top of the wedge-shaped ring frame 9 is inclined, and the side away from the mechanical arm 1 is higher. The wedge-shaped ring frame 9 is arc-shaped as a whole and coincides with the movement path of the auxiliary wheel 14. The rotary plate 6 is slidingly connected with the top rod 10. The top of the top rod 10 is in extrusion fit with the furnace shell 61. The bottom of the top rod 10 is connected with the connecting block 11. The bottom of the connecting block 11 is rotatably connected with the auxiliary wheel 14. The auxiliary wheel 14 is rollingly connected with the wedge-shaped ring frame 9. The top rod 10 is lifted by the auxiliary wheel 14. The top rod 10 lifts the furnace shell 61. The buffer spring 12 is sleeved on the top rod 10. The top of the buffer spring 12 is connected with the rotary plate 6. The bottom of the buffer spring 12 is connected with the connecting block 11.

[0030] During the rotation of the rotary plate 6, the auxiliary wheel 14 contacts the top surface of the wedge-shaped ring frame 9. During the rotation of the rotary plate 6, the auxiliary wheel 14 rotates along the inclined surface of the wedge-shaped ring frame 9, gradually lifting the top rod 10. The top rod 10 slides upward in the rotary plate 6. The top of the top rod 10 lifts the furnace shell 61, thereby completing automatic discharging without manual taking. The buffer spring 12 is compressed during the upward movement of the top rod 10. The furnace shell 61 is directly taken by the worker after being lifted. After the auxiliary wheel 14 is separated from the wedge-shaped ring frame 9, the buffer spring 12 rebounds, pushing the top rod 10 to slide downward and reset. At the same time, the connecting block 11 and the auxiliary wheel 14 are also reset, which is convenient for placing the furnace shell 61 to be welded.

[0031] As shown in Figure 5 , it also includes a roller 13. The side of the clamping plate 82, which is not connected with the guide rod 81, is rotatably connected with the roller 13. The outer ring of the roller 13 is made of rubber, which can optimize the process of putting in and taking out the furnace shell 61 and better clamp the furnace shell 61 during welding, thereby optimizing the stability of the welding process of the furnace shell 61.

[0032] As shown in Figure 4 , it also includes a sponge pad 15. The top of the top rod 10 is connected with the sponge pad 15. The sponge pad 15 contacts the furnace shell 61, thereby buffering the impact force of the top rod 10 and protecting the furnace shell 61.

[0033] AsFigure 4 As shown, it also includes the ball 16, support frame 4 top rotary connection with several ball 16, ball 16 top protruding support frame 4 and contact with the rotating plate 6, rotating plate 6 in rotation, through the ball 16 can reduce friction, so as to optimize the position of the rotating plate 6 transformation.

[0034] As shown, Figure 1 As shown, it also includes the protective cover 17, mechanical arm 1 outside the protective cover 17 is provided, the staff to block, prevent the staff close to the welding torch 2 work area, but also can protect the working environment of the mechanical arm 1.

[0035] As shown, Figure 2 As shown, it also includes the light 18, protective cover 17 is installed with the light 18, when the maintenance or cleaning to provide light, so as to facilitate the staff to carry on the corresponding work.

[0036] The furnace shell 61 is placed on the rotating plate 6, and the furnace shell 61 is clamped and fixed under the action of the guide rod 81 and the return spring 83 through the clamping plate 82 in the clamping assembly 8. The rotating roller 13 on the clamping plate 82 not only optimizes the placing and taking process of the furnace shell 61, but also enhances the stability during welding. Subsequently, the motor 5 is started, driving the rotating plate 6 to rotate 180 degrees, so that the furnace shell 61 is close to the mechanical arm 1. The mechanical arm 1 controls the welding torch 2 to move according to the preset welding program, and completes the welding of the complex path. In the welding process, the protective cover 17 effectively blocks the staff from approaching the working area of the welding torch 2, ensuring safety. At the same time, the light 18 in the protective cover 17 provides sufficient light for maintenance or cleaning. After completing the welding on one side, the motor 5 drives the rotating plate 6 to rotate 180 degrees again, so that the welded furnace shell 61 is away from the mechanical arm 1, facilitating the staff to take out, and the staff can fix the furnace shell 61 to be welded on the other side of the rotating plate 6, realizing continuous operation and improving efficiency. In the rotating process of the rotating plate 6, the auxiliary wheel 14 rolls along the inclined surface of the wedge-shaped ring frame 9, the connecting block 11 lifts the jacking rod 10, and the sponge pad 15 on the jacking rod 10 buffers and lifts the furnace shell 61, realizing automatic discharge. When the jacking rod 10 rises, the buffer spring 12 is compressed, and after the jacking rod 10 is separated from the wedge-shaped ring frame 9, the buffer spring 12 rebounds, and the jacking rod 10 resets. In addition, the ball 16 on the top of the support frame 4 reduces the friction when the rotating plate 6 rotates, ensuring smooth rotation.

[0037] In the description of the utility model, it is necessary to explain that the terms "upper", "lower", "front", "rear", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed during use, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0038] The automatic welding device for the electric heating furnace body is described in detail above, the principle and implementation mode of the utility model are described by applying specific examples in the paper, and the description of the above examples is only for helping to understand the utility model and the core idea. It should be pointed out that, for ordinary skilled personnel in the technical field, some improvements and modifications can be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. An automatic welding device for the body of an electrically heated furnace, characterized in that: The utility model relates to a welding machine, including mechanical arm (1), welding torch (2), base (3), support frame (4), motor (5), rotary plate (6), furnace body shell (61), fixed plate (7) and clamping assembly (8), welding torch (2) is installed on mechanical arm (1), base (3) is provided with in front of mechanical arm (1), support frame (4) is connected on base (3), motor (5) is installed on support frame (4), rotary plate (6) is rotatably connected on the top of support frame (4), the output shaft of motor (5) is fixedly connected with rotary plate (6), a plurality of fixed plate (7) are connected on rotary plate (6), clamping assembly (8) is provided with on fixed plate (7), furnace body shell (61) is placed between two fixed plate (7), and clamping assembly (8) is used for clamping fixed furnace body shell (61).

2. The automatic welding apparatus for the electric furnace body according to claim 1, characterized in that: Clamping assembly (8) includes guide rod (81), clamping plate (82) and return spring (83), guide rod (81) is slidably connected on fixed plate (7), clamping plate (82) is connected on the end of guide rod (81), clamping plate (82) is in contact with furnace body shell (61), return spring (83) is sleeved on guide rod (81), one end of return spring (83) is connected with clamping plate (82), and the other end is connected with fixed plate (7).

3. The automatic welding apparatus for the electric furnace body according to claim 2, characterized in that: It further includes wedge ring frame (9), jacking rod (10), connecting block (11), buffer spring (12) and auxiliary wheel (14), wedge ring frame (9) is connected on the side of base (3), jacking rod (10) is slidably connected with rotary plate (6), jacking rod (10) top is in contact with furnace body shell (61), connecting block (11) is connected on the bottom of jacking rod (10), auxiliary wheel (14) is rotatably connected on the bottom of connecting block (11), auxiliary wheel (14) is rotatably connected with wedge ring frame (9), buffer spring (12) is sleeved on jacking rod (10), the top of buffer spring (12) is connected with rotary plate (6), and the bottom is connected with connecting block (11).

4. The automatic welding apparatus for the electric furnace body according to claim 3, characterized in that: It further includes gyro wheel (13), and the side, not being connected with guide rod (81), of clamping plate (82) is rotatably connected with gyro wheel (13).

5. The automatic welding apparatus for the electric furnace body according to claim 4, characterized in that: It further includes sponge pad (15), and the top of jacking rod (10) is connected with sponge pad (15).

6. The automatic welding apparatus for the electric furnace body according to claim 5, characterized in that: It further includes ball (16), and the top of jacking rod (10) is rotatably connected with ball (16).

7. The automatic welding apparatus for the electric furnace body according to claim 6, characterized in that: It further includes protective cover (17), and the outside of mechanical arm (1) is provided with protective cover (17).

8. The automatic welding apparatus for the electric furnace body according to claim 7, characterized in that: It further includes illuminating lamp (18), The illuminating lamp (18) is installed in protective cover (17).

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