Printing plate roller outer circle lathe machining device
By combining magnetic separators and cleaning rings, the problem of low separation efficiency of iron and copper chips in the outer cylindrical lathe processing device of printing plate rollers is solved, achieving efficient waste separation and automatic cleaning, and improving processing efficiency and quality.
Patent Information
- Application Number
- CN202520231738.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing printing plate roller external cylindrical lathe processing equipment has low efficiency in separating iron and copper chips, and manual cleaning is time-consuming and labor-intensive, affecting processing efficiency and quality.
The system employs a magnetic separator and a cleaning ring to achieve efficient separation of iron and copper filings. The magnetic separator adsorbs iron filings, while the cleaning ring removes the debris that does not enter the sorting box. Combined with a collection box and a cleaning brush, the system automatically collects and cleans up processing waste.
It improves processing efficiency, reduces manual cleaning time, ensures processing continuity and quality, and achieves efficient separation and collection of iron and copper filings.
Smart Images

Figure CN223603982U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical processing technical field especially relates to a printing plate roll cylinder lathe processing device. BACKGROUND
[0002] The printing plate roll is one of the core components in the printing equipment, which is used to carry the printing plate and transfer the image to the printing material during the printing process. The outer surface of the printing plate roll needs to have high precision roundness and smoothness to ensure the stability and uniformity of the printing quality. Different printing types have high requirements for the size accuracy and surface quality of the printing plate roll, therefore, the processing quality of the printing plate roll directly affects the quality of the final printing product.
[0003] The printing plate roll cylinder lathe processing device is a device specially used for processing the outer surface of the printing plate roll. The outer cylinder of the plate roll is accurately processed through the turning process to remove the excess material on the surface and trim the size, so as to meet the high-precision processing requirements. The device usually includes a main shaft, a tool feeding system and a clamping and supporting device for fixing and processing the plate roll, which can also adapt to the processing requirements of different specifications of the printing plate roll to ensure the size accuracy and surface finish;
[0004] The existing printing plate roll cylinder lathe processing device generates a large amount of metal chips during the processing process. The types of metal chips are complex, and the separation efficiency of existing part of the processing device for iron chips and copper chips is low. Manual cleaning of the chips not only consumes time and effort, but also affects the continuity of the processing and the processing quality of the plate roll. These problems restrict the processing efficiency and environmental performance of the equipment to a certain extent. Therefore, a printing plate roll cylinder lathe processing device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a printing plate roll cylinder lathe processing device, which aims to improve the problem of low separation efficiency of part of the processing device for iron chips and copper chips in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A printing plate roll cylinder lathe processing device, comprising a machine tool, a control box is arranged on the left side of the machine tool, a control box is arranged on the top of the machine tool, a processing assembly is arranged on the side close to the machine tool of the control box, a separation assembly is arranged in the middle of the machine tool, a collection box is arranged on the back side of the machine tool, installation assemblies are arranged on the left and right sides of the collection box, and a cleaning assembly is arranged on the top of the separation assembly.
[0008] The separation assembly includes a sorting box fixed in the middle of the machine tool, a motor fixed on one side of the sorting box close to the control box, a collection hopper installed at the bottom of the sorting box, a magnetic separation roller fixed at the output end of the motor, a cleaning ring slidingly connected to the outer periphery of the magnetic separation roller, and an electric push rod arranged on the front and rear sides of the cleaning ring.
[0009] As a further description of the above technical solution:
[0010] The mounting assembly includes a plug rod slidingly connected inside the collection box, a moving plate fixed on the side of the plug rod away from the collection box, a push plate fixed on the side of the moving plate away from the machine tool, a sliding rod slidingly connected inside the moving plate, and a spring fixed on the side of the moving plate away from the plug rod.
[0011] As a further description of the above technical solution:
[0012] The cleaning assembly includes a sliding plate slidingly connected to the top of the sorting box, a plurality of damping rods fixed inside the sliding plate and arranged in a straight line and uniformly distributed, a cleaning brush fixed on the side of the damping rod away from the sliding plate, and a limiting assembly arranged on the front and rear sides of the cleaning brush.
[0013] As a further description of the above technical solution:
[0014] The processing assembly includes a three-jaw chuck rotating on the side of the control box close to the machine tool, a sliding tool holder slidingly connected to the top side of the middle of the machine tool, and a thimble sliding seat installed on the side of the machine tool away from the control box.
[0015] As a further description of the above technical solution:
[0016] Both the limiting assemblies include a limiting block fixed on the front and rear sides of the cleaning brush, respectively, and a limiting groove opened on the front and rear sides of the inside of the sliding plate.
[0017] As a further description of the above technical solution:
[0018] The push plate has a partition plate fixed on the side away from the plug rod, a sliding groove opened in the inside of the rear side of the machine tool, and the partition plate slidingly connected in the inside of the sliding groove.
[0019] As a further description of the above technical solution:
[0020] The limiting block is slidingly connected in the inside of the limiting groove.
[0021] As a further description of the above technical solution:
[0022] The cleaning brush is slidably connected to the top of the sorting box away from the end of the damping rod.
[0023] The utility model has the advantages of the following:
[0024] 1、The utility model discloses a magnetic separation roller and a cleaning ring cooperate, realize the efficient separation of iron filings and copper filings in the processing, clean the iron filings quickly, and the copper filings are automatically collected, greatly reduce the time and workload of manual cleaning, improve the processing efficiency, and the cleaning brush can sweep the scrap that has not entered the sorting box into the sorting box.
[0025] 2、The utility model discloses a collecting box collects the scrap that has not entered the sorting box, and the collecting box can be quickly disassembled through the cooperation of the clamping block and the collecting box, so that the waste can be conveniently poured out, and the collecting bucket at the bottom of the sorting box facilitates the separate treatment of the copper filings. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A kind of printing plate roller outer circle lathe processing device's three-dimensional schematic view is proposed in the utility model;
[0027] Figure 2 A kind of printing plate roller outer circle lathe processing device's sliding cutter seat's structural schematic view is proposed in the utility model;
[0028] Figure 3 A kind of printing plate roller outer circle lathe processing device's collecting bucket's structural schematic view is proposed in the utility model;
[0029] Figure 4 A kind of printing plate roller outer circle lathe processing device's collecting box's structural schematic view is proposed in the utility model;
[0030] Figure 5 A kind of printing plate roller outer circle lathe processing device's cleaning brush's structural schematic view is proposed in the utility model;
[0031] Figure 6 For Figure 4 The enlarged view of A in the utility model.
[0032] LEGEND:
[0033] 1, machine tool; 2, separation assembly; 201, motor; 202, magnetic separation roller; 203, electric push rod; 204, cleaning ring; 205, sorting box; 206, collecting hopper; 3, mounting assembly; 301, push plate; 302, moving plate; 303, slide rod; 304, spring; 305, plug rod; 306, partition plate; 307, chute; 4, cleaning assembly; 401, sliding plate; 402, damping rod; 403, cleaning brush; 5, processing assembly; 501, three-jaw chuck; 502, sliding tool holder; 503, needle sliding seat; 6, control box; 7, collecting box; 8, limiting assembly; 801, limiting block; 802, limiting groove. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0035] Reference Figure 1 - Figure 3 An embodiment provided by the utility model: a printing plate roller cylindrical lathe processing device, including machine tool 1, machine tool 1 is used for processing printing plate roller, its inside is provided with screw rod transmission system, the left side of machine tool 1 is equipped with control box 6, control box 6 is used for controlling machine tool 1 to work, the top of machine tool 1 is equipped with control box 6, the side of control box 6 near machine tool 1 is equipped with processing assembly 5, the middle part of machine tool 1 is equipped with separation assembly 2, the rear side of machine tool 1 is equipped with collecting box 7, collecting box 7 is used for collecting redundant processing waste, the left and right sides of collecting box 7 are both equipped with mounting assembly 3, the top of separation assembly 2 is equipped with cleaning assembly 4;
[0036] Separation assembly 2 includes sorting box 205, sorting box 205 is fixed in the middle part of machine tool 1, sorting box 205 is used for collecting iron filings and copper filings, the side of sorting box 205 near control box 6 is fixed with motor 201, the bottom of sorting box 205 is equipped with collecting hopper 206, the output end of motor 201 is fixed with magnetic separation roller 202, motor 201 is Y series three-phase asynchronous motor, magnetic separation roller 202 is fixed at the output end of motor 201, when motor 201 rotates, will drive magnetic separation roller 202 to rotate, and magnetic separation roller 202 will attract iron filings to the outer periphery, and copper filings will fall in the inside of sorting box 205 and the inside of collecting hopper 206, the outer periphery of magnetic separation roller 202 is slidably connected with cleaning ring 204, the front and back sides of cleaning ring 204 are both equipped with electric push rod 203, cleaning ring 204 is used for cleaning the iron filings on the outer periphery of magnetic separation roller 202, the inner periphery of cleaning ring 204 is made of silica gel, and electric push rod 203 is used for controlling the movement of cleaning ring 204.
[0037] Referring to Figure 6 , the installation assembly 3 comprises a plug rod 305 which is slidingly connected in the interior of the collecting box 7, the plug rod 305 sliding in the collecting box 7, the plug rod 305 being used in cooperation with the collecting box 7, after the plug rod 305 is inserted into the collecting box 7, the collecting box 7 and the machine tool 1 can be assembled with each other, the side, away from the collecting box 7, of the plug rod 305 is fixed with a moving plate 302, the side, away from the machine tool 1, of the moving plate 302 is fixed with a dial plate 301, the moving plate 302 is connected with the plug rod 305, the moving plate 302 will drive the plug rod 305 to move when the moving plate 302 moves, the moving plate 302 is connected with the dial plate 301, the moving plate 302 can be driven to move when the dial plate 301 moves, and then the plug rod 305 is driven to move, the interior of the moving plate 302 is slidingly connected with a sliding rod 303, the side, away from the plug rod 305, of the moving plate 302 is fixed with a spring 304, the sliding rod 303 is used for guiding the moving plate 302 to move, and the spring 304 is used for providing a supporting action for the moving plate 302, the side, away from the plug rod 305, of the dial plate 301 is fixed with a partition plate 306, the interior of the rear side of the machine tool 1 is provided with a sliding groove 307, the partition plate 306 is slidingly connected in the interior of the sliding groove 307, and the sliding groove 307 is used for guiding the partition plate 306 to move, the partition plate 306 can be driven to move when the dial plate 301 moves, so that the partition plate 306 will slide in the sliding groove 307.
[0038] Referring to Figure 5 , the cleaning assembly 4 comprises a sliding plate 401 which is slidingly connected at the top of the sorting box 205, the interior of the sliding plate 401 is fixed with a plurality of damping rods 402 which are uniformly distributed in a straight line, the sliding plate 401 is connected at the outer periphery of the lead screw in the machine tool 1, the sliding plate 401 can be adjusted to slide along the top of the sorting box 205 when the lead screw rotates, the side, away from the sliding plate 401, of the damping rod 402 is fixed with a cleaning brush 403, the end, away from the damping rod 402, of the cleaning brush 403 is slidingly connected at the top of the sorting box 205, the front and back sides of the cleaning brush 403 are both provided with the limiting assembly 8, the damping rod 402 is used for connecting the cleaning brush 403 and the sliding plate 401, and the damping rod 402 provides a supporting action for the sliding plate 401.
[0039] Referring to Figure 1 - Figure 4 , the machining assembly 5 comprises a three-jaw chuck 501 which rotates at the side, close to the machine tool 1, of the control box 6, the top side of the middle part of the machine tool 1 is slidingly connected with a sliding tool holder 502, the side, away from the control box 6, of the machine tool 1 is installed with a thimble sliding seat 503, the three-jaw chuck 501 is used for fixing the printing plate roller, the sliding tool holder 502 is provided with a plurality of tools which are used for machining the printing plate roller, and the thimble sliding seat 503 is used for centering contact with the printing plate roller to provide a positioning action.
[0040] Referring to Figure 5The two limiting assemblies 8 each include a limiting block 801 fixed to the front and rear sides of the cleaning brush 403, and the inner front and rear sides of the sliding plate 401 are each provided with a limiting groove 802, the limiting block 801 is slidingly connected in the limiting groove 802, and the limiting block 801 is connected with the cleaning brush 403 and moves together with the cleaning brush 403 when the cleaning brush 403 moves, and the limiting groove 802 is used for guiding the movement of the limiting block 801.
[0041] Working principle: when the printing plate roller is processed, the printing plate roller is first fixed by the three-jaw chuck 501, then the cutter of the sliding cutter 502 is adjusted, the appropriate processing cutter is selected, then the plunger slide 503 is moved to make the plunger slide 503 contact with the printing plate roller, and then the machine tool 1 is started through the control box 6 to process the printing plate roller.
[0042] When processing, the motor 201 is started, and when the motor 201 rotates, the motor 201 drives the magnetic separation cylinder 202 to rotate, so that the magnetic separation cylinder 202 can adsorb iron filings on the outer periphery when rotating, and copper filings will fall into the sorting box 205 and the collection hopper 206, then the sliding plate 401 is started to move, and the sliding plate 401 moves to drive the cleaning brush 403 to move, and part of the debris that does not enter the sorting box 205 is swept into the sorting box 205, and part of the debris falls into the collection box 7;
[0043] After the work is finished, the dial plate 301 can be moved, the dial plate 301 drives the moving plate 302 to move, and the moving plate 302 drives the plunger 305 to move along the slide rod 303 and press the spring 304 when moving, and after the plunger 305 slides out of the collection box 7, the collection box 7 can be removed;
[0044] Then the collection hopper 206 is removed from the bottom of the sorting box 205, the copper filings are cleaned, and then the collection hopper 206 is installed at the bottom of the sorting box 205, the electric push rod 203 is started, the electric push rod 203 controls the cleaning ring 204 to move, and when the cleaning ring 204 moves along the outer periphery of the magnetic separation cylinder 202, the cleaning ring 204 can clean the debris on the outer periphery of the magnetic separation cylinder 202 to the collection hopper 206, so as to achieve the effect of separating iron filings and copper filings.
[0045] Finally, it should be pointed out that: the above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A printing plate cylinder lathe processing device comprising a machine tool (1), characterized in that: The left side of the machine tool (1) is provided with a control box (6), the top of the machine tool (1) is provided with a control box (6), one side of the control box (6) is provided with a processing assembly (5) close to the machine tool (1), the middle of the machine tool (1) is provided with a separation assembly (2), the rear side of the machine tool (1) is provided with a collection box (7), both sides of the collection box (7) are provided with a mounting assembly (3), and the top of the separation assembly (2) is provided with a cleaning assembly (4). The separation assembly (2) comprises a sorting box (205), the sorting box (205) is fixed in the middle of the machine tool (1), a motor (201) is fixed on one side of the sorting box (205) close to the control box (6), a collection hopper (206) is mounted at the bottom of the sorting box (205), a magnetic separation cylinder (202) is fixed at the output end of the motor (201), a cleaning ring (204) is slidably connected to the outer periphery of the magnetic separation cylinder (202), and an electric push rod (203) is arranged on the front and rear sides of the cleaning ring (204).
2. A lathe processing device for printing plate cylinder according to claim 1, characterized in that: The mounting assembly (3) comprises an insertion rod (305), the insertion rod (305) is slidably connected in the interior of the collection box (7), a moving plate (302) is fixed on the side of the insertion rod (305) away from the collection box (7), a push plate (301) is fixed on the side of the moving plate (302) away from the machine tool (1), a sliding rod (303) is slidably connected in the interior of the moving plate (302), and a spring (304) is fixed on the side of the moving plate (302) away from the insertion rod (305).
3. The lathe machining apparatus for printing plate cylinder of claim 1, wherein: The cleaning assembly (4) comprises a sliding plate (401), the sliding plate (401) is slidably connected to the top of the sorting box (205), a plurality of damping rods (402) are fixed in the interior of the sliding plate (401) and are uniformly distributed in a straight line, a cleaning brush (403) is fixed on the side of the damping rod (402) away from the sliding plate (401), and limiting assemblies (8) are arranged on the front and rear sides of the cleaning brush (403).
4. The lathe machining apparatus for printing plate cylinder of claim 1, wherein: The processing assembly (5) comprises a three-jaw chuck (501), the three-jaw chuck (501) is rotatably arranged on the side of the control box (6) close to the machine tool (1), a sliding tool holder (502) is slidably connected to the top side of the middle of the machine tool (1), and a thimble sliding seat (503) is mounted on the side of the machine tool (1) away from the control box (6).
5. The lathe machining apparatus for printing plate cylinder of claim 3, wherein: Both the limiting assemblies (8) comprise a limiting block (801), and the limiting blocks (801) are fixed on the front and rear sides of the cleaning brush (403), respectively.
6. A lathe processing device for printing plate cylinder according to claim 2, characterized in that: The push plate (301) is fixed with a partition plate (306) on the side away from the insertion rod (305), a sliding groove (307) is formed in the interior of the rear side of the machine tool (1), and the partition plate (306) is slidably connected in the interior of the sliding groove (307).
7. A lathe attachment for printing plate cylinders as defined in claim 5, characterized in that: The limiting block (801) is slidably connected in the interior of the limiting groove (802).
8. The lathe machining apparatus for printing plate cylinder of claim 3, wherein: The cleaning brush (403) is slidably connected to the top of the sorting box (205) away from one end of the damping rod (402).