Accessory grinding system for truck maintenance

Abstract

The utility model provides an accessory polishing system for truck maintenance, which relates to the technical field of truck body maintenance, and comprises a conveying belt, a polishing station, a grinding wheel, a grinding wheel and a grinding wheel, the manipulator mechanism is arranged on one side of the polishing station; the visual identification device is arranged above the polishing station; the tool changing device is arranged on one side of the manipulator mechanism, and a quick changing disc matched with the manipulator mechanism is arranged on the tool changing device; the dust removal device is arranged above the polishing station; and the cleaning device is connected to the tail end of the conveying direction of the conveying belt. According to the accessory grinding system, manual work is replaced by the robot arm mechanism to achieve automatic grinding of main rust and dirt of accessories to be overhauled, large-area grinding and cleaning operation is automatically completed, and harm to health of operators caused by metal flying dust and grinding dust can be effectively avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vehicle body maintenance, in particular to a kind of accessory polishing system of truck maintenance. BACKGROUND

[0002] The current truck accessory maintenance polishing takes artificial inspection and polishing as main maintenance means, places the component to be maintained on the maintenance workbench, and polishes and cleans the rusted parts of the component to be maintained using various polishing equipment. Since the structure of truck accessories is complex, the rust removal points are unevenly distributed and complex, the maintenance personnel have a long operation time and high repeatability for large-area rust treatment, the number of truck accessories in the same batch is large, and large quantities of repetitive work can significantly reduce the maintenance efficiency. At the same time, a large amount of metal dust and dust particles are raised during long-term rust polishing and cleaning operations, which poses a great threat to the health of the operators. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a shoulder-blocking sleeper for urban rail transit to improve the above problems. To achieve the above purpose, the utility model adopts the following technical solutions:

[0004] An accessory polishing system for truck maintenance includes:

[0005] A conveyor belt, with the starting end of the conveying direction being a polishing station;

[0006] A robotic hand mechanism, disposed on one side of the polishing station;

[0007] A visual recognition device, disposed above the polishing station;

[0008] A tool changer, disposed on one side of the robotic hand mechanism, and equipped with a quick-change disc matched with the robotic hand mechanism;

[0009] A dust removal device, disposed above the polishing station;

[0010] A cleaning device, connected to the end of the conveying direction of the conveyor belt.

[0011] Optionally, the dust removal device includes a dust collection box, a ventilation duct, a dust suction pipe, and a plurality of bracket columns. The bracket columns are disposed on the ground, the ventilation duct is disposed at the top of the bracket columns, and the two ends of the ventilation duct are connected to the dust collection box and the dust suction pipe, respectively.

[0012] Optionally, the dust suction pipe is a telescopic pipe, and the dust removal device further includes a height adjustment mechanism disposed on the bracket column and connected to the lower end of the dust suction pipe for adjusting the height of the lower end of the dust suction pipe.

[0013] Optionally, at least one of the bracket columns is arranged at one side of the polishing station, and the visual identification device is arranged on the bracket column.

[0014] Optionally, the system further comprises an industrial control device, which is electrically connected with the conveying belt, the robotic arm, the visual identification device and the dust removal device.

[0015] Optionally, the cleaning device is provided with an audible and visual prompt component, which is electrically connected with the industrial control device.

[0016] Optionally, the conveying belt is L-shaped, the cleaning device and the end of the conveying belt are connected to form a polishing work line, the accessory polishing system comprises two polishing work lines, the two polishing work lines are symmetrical to each other, one dust collection box is arranged between the two cleaning devices, and the dust collection box is connected with the ventilation pipes on the two polishing work lines.

[0017] Optionally, the cleaning device is an ultrasonic cleaning machine.

[0018] Optionally, the dust suction pipe is a corrugated pipe, the lower end of the corrugated pipe is provided with a dust suction port which is narrow at the top and wide at the bottom, and a fixing plate is arranged around the dust suction port.

[0019] Optionally, the height adjusting mechanism comprises four electric push rods arranged in the vertical direction, one end of each of the four electric push rods is fixed to the bracket column, and the other end of each of the four electric push rods is connected to a corner of the fixing plate, and the corrugated pipe is located in the middle of the four electric push rods.

[0020] The accessory polishing system of the present application is used to replace human work to realize automatic polishing of main rust and dirt on the parts to be repaired, and the long-time and large-batch high-repetition work is completed by the automatic system.

[0021] The accessory polishing system of the present application is used to replace human work to realize automatic polishing of main rust and dirt on the parts to be repaired, and the long-time and large-batch high-repetition work is completed by the automatic system.

[0022] Other features and advantages of the present application will be described in the following description, and some of them will become apparent from the description, or will be understood by those skilled in the art through implementation of the embodiments of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0024] Figure 1 It is a structural schematic view of the accessory polishing system for the freight car maintenance.

[0025] Symbol explanation: 1-conveying belt; 2-machine hand mechanism; 3-vision recognition device; 4-tool changing device; 5-dust removal device; 501-dust collecting box; 502-ventilation pipeline; 503-suction pipe; 504-carriage column; 505-suction pipe; 506-height adjusting mechanism; 6-cleaning device; 7-industrial control equipment. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0027] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0028] Referring to Figure 1 , an accessory polishing system for freight car maintenance, comprising:

[0029] Conveying belt 1, the starting end of the conveying direction of the conveying belt 1 is a polishing station;

[0030] Machine hand mechanism 2, the machine hand mechanism 2 is arranged on one side of the polishing station;

[0031] Vision recognition device 3, the vision recognition device 3 is arranged above the polishing station;

[0032] A tool changing device 4 is arranged on one side of the machine hand mechanism 2, and a quick change disc matched with the machine hand mechanism 2 is arranged on the tool changing device 4.

[0033] A dust removal device 5 is arranged above the polishing station.

[0034] A cleaning device 6 is connected to the end of the conveying belt 1 in the conveying direction.

[0035] The accessory polishing system of the present application can realize automatic identification, positioning transportation and automatic overturning polishing of the parts to be polished through the linkage of the visual identification device 3, the conveying belt 1 and the machine hand mechanism 2. The tool changing device 4 is provided with a quick change disc, which can assist the machine hand to clamp or polish accessories of different models and different conditions. The dust removal device 5 can maximize the purification of metal dust generated in the polishing process. At the same time, the conveying line is connected with the cleaning device 6. After polishing, the accessories are directly cleaned, the polishing dust and dirt attached to the parts to be repaired are cleaned, and the subsequent operation process is facilitated.

[0036] The quick change disc, also known as tool quick change disc or gun changing disc, is an end-of-arm tooling (EOAT) device that allows robots to quickly and easily change different end-of-arm tools such as clamps, welding guns, machine hands, spray guns, suction cups, etc. to adapt to different production tasks. The machine hand mechanism 2 and the quick change disc are equipped with precise positioning pins and locking mechanisms to ensure accurate alignment and firm locking when connected.

[0037] As an optional embodiment, the dust removal device 5 includes a dust collection box 501, a ventilation duct 502, a dust suction pipe 503 and a plurality of bracket columns 504. The plurality of bracket columns 504 are arranged on the ground, the ventilation duct 502 is arranged at the top of the plurality of bracket columns 504, and the two ends of the ventilation duct 502 are respectively connected to the dust collection box 501 and the dust suction pipe 503. The bracket column 504 supports the ventilation duct 502, so that it is laid along the conveying belt 1 above the polishing station, continuously sucking away dust during the polishing operation, and keeping the station clean.

[0038] Because the structures and sizes of different types of fittings are different, the height position of the machine hand mechanism 2 clamping the fittings and turning and adjusting the fittings is different, and the polishing action is different. In order to ensure the effect of dust purification, the height of the dust suction pipe 503 needs to be adjusted according to the situation, and the dust suction pipe 503 should not hinder the polishing action of the machine hand mechanism 2 during the polishing operation. Therefore, as an optional embodiment, the dust suction pipe 503 is a telescopic pipe, and the dust removal device 5 further comprises a height adjusting mechanism 506, which is arranged on the bracket column 504 and connected to the lower end of the dust suction pipe 503, for adjusting the height of the lower end of the dust suction pipe 503.

[0039] As an optional embodiment, at least one of the bracket columns 504 is arranged on one side of the polishing station, and the visual recognition device 3 is arranged on the bracket column 504. The visual recognition device 3 can use a binocular camera, which is used to identify the type of the fitting first, control the machine hand mechanism 2 to replace the corresponding clamping tool according to the type of the fitting, then identify the rust or dirt position on the fitting, control the machine hand mechanism 2 to replace the corresponding polishing tool, and when the polishing of one surface is completed, the machine hand mechanism 2 turns and adjusts the fitting to identify and polish the next surface.

[0040] As an optional embodiment, a industrial control device 7 is further included, which is electrically connected with the conveying belt 1, the machine hand mechanism 2, the visual recognition device 3 and the dust removal device 5. The industrial control device 7 can use a PLC control system, which serves as a control center to ensure the cooperation of each device to complete the entire polishing process.

[0041] As an optional embodiment, the cleaning device 6 is provided with an audible and visual prompt component, which is electrically connected with the industrial control device 7. The industrial control device 7 can record the number of fittings currently conveyed to the cleaning device 6, and when the number reaches a preset number, sends a signal to the audible and visual prompt component, which is turned on and gives a prompt to remind the operator to manually check and adjust the fittings to be cleaned in the cleaning device 6. After the check is completed, the ultrasonic cleaning device 6 is manually turned on for cleaning. The cleaning device 6 can also be electrically connected with the industrial control device 7, and sends a signal to the industrial control device 7 after cleaning is completed, and the industrial control device 7 controls the audible and visual prompt component to be turned on to remind the operator to transfer the cleaned fittings.

[0042] As an optional embodiment, the conveying belt 1 is L-shaped, and two conveying belts 1 are vertically spliced to form the polishing production line. The cleaning device 6 is connected with the end of the conveying belt 1 to form the polishing production line. The accessory polishing system includes two polishing production lines, the two polishing production lines are symmetrical to each other, one dust collection box 501 is arranged between the two cleaning devices 6, and the dust collection box 501 is connected with the ventilation pipe 502 on the two polishing production lines. That is, the dust collection box 501 is taken as the middle axis, and two sets of polishing production lines are arranged on both sides of the dust collection box 501. The two sets of polishing production lines share one dust collection box 501. The machine hand mechanism 2 and the tool changing device 4 are arranged in the area between the two L-shaped conveying belts 1, and the layout is compact and the dynamic line is reasonable.

[0043] As an optional embodiment, the cleaning device 6 is an ultrasonic cleaner. The ultrasonic cleaner is lower than the conveying belt 1, and the accessory can directly fall into the cleaning tank of the ultrasonic cleaner from the conveying belt 1.

[0044] As an optional embodiment, the dust suction pipe 503 is a telescopic corrugated pipe, the lower end of the corrugated pipe is provided with a dust suction port 505 which is narrow at the top and wide at the bottom, and a fixed plate is arranged on the periphery of the dust suction port 505. The height adjusting mechanism 506 includes four electric push rods arranged in the vertical direction, one end of the four electric push rods is fixed on the bracket column 504, and the other end is connected to the four corners of the fixed plate respectively, and the corrugated pipe is located in the middle of the four electric push rods. The four electric push rods act in unison and are telescopic under the instruction of the industrial control equipment 7, so as to adjust the height of the fixed plate and the dust suction port 505.

[0045] Based on the above embodiment, the working process of the accessory polishing system is as follows: the accessory to be polished is transferred to the conveying belt 1, the conveying belt 1 conveys the accessory to be polished to the polishing station of the adaptive machine hand mechanism 2, the visual recognition device 3 assists the machine hand mechanism 2 to adjust the position of the accessory to be polished, the machine hand mechanism 2 changes the polishing tool on the tool changing device 4, and the polishing operation is performed, and the dust suction equipment works. The position of the dust suction port 505 is adjusted according to the model of the accessory to be polished and the polishing process. After the first polishing is completed, the machine hand mechanism 2 changes the turnover tool on the tool changing device 4, clamps the accessory to be polished and adjusts the position and posture of the accessory to be polished. The process of adjusting the position-polishing operation is repeated until all the positions to be polished are polished. Then the accessory to be polished is conveyed to the cleaning device 6 by the conveying belt 1. When the number of the polished accessories reaches a preset number, a signal is sent to prompt the operator to check and start the ultrasonic cleaning operation. After the cleaning operation is completed, the accessory is transferred to the next process position.

[0046] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A truck service accessory polishing system, comprising: The utility model relates to a kind of accessory grinding system, comprising: Conveying belt (1), the starting end of the conveying direction of the conveying belt (1) is polishing station; Machine hand mechanism (2), the machine hand mechanism (2) is set to one side of the polishing station; Visual identification device (3), the visual identification device (3) is set to the above of polishing station; Tool changing device (4), the tool changing device (4) is set to one side of machine hand mechanism (2), and the quick-change disc matched with machine hand mechanism (2) is equipped on the tool changing device (4); Dust removal device (5), the dust removal device (5) is set to the above of the polishing station; Cleaning device (6), the cleaning device (6) is connected to the end of the conveying direction of conveying belt (1).

2. The truck service accessory polishing system of claim 1, wherein, The dust removal device (5) includes dust collection box (501), ventilation duct (502), dust suction pipe (503) and multiple bracket columns (504), multiple bracket columns (504) are set on the ground, ventilation duct (502) is set at the top of multiple bracket columns (504), and the two ends of ventilation duct (502) are connected to dust collection box (501) and dust suction pipe (503) respectively.

3. The truck service accessory polishing system of claim 2, wherein, The dust suction pipe (503) is telescopic pipe, and the dust removal device (5) further includes height adjusting mechanism (506), which is arranged on the bracket column (504) and connected to the lower end of the dust suction pipe (503), for adjusting the height of the lower end of the dust suction pipe (503).

4. The truck service accessory polishing system of claim 2, wherein, At least one of the bracket columns (504) is arranged on one side of the polishing station, and the visual identification device (3) is arranged on the bracket column (504).

5. The truck service accessory polishing system of claim 1, wherein, Further comprising industrial control equipment (7), which is electrically connected with the conveying belt (1), machine hand mechanism (2), visual identification device (3) and dust removal device (5).

6. The truck service accessory polishing system of claim 5, wherein, The cleaning device (6) is provided with an audible and visual prompt component, which is electrically connected with the industrial control equipment (7).

7. The truck service accessory polishing system of claim 2, wherein, The conveying belt (1) is L-shaped, the cleaning device (6) is connected with the end of the conveying belt (1) to form a polishing operation line, the accessory grinding system includes two polishing operation lines, the two polishing operation lines are symmetrical to each other, and one dust collection box (501) is arranged between the two cleaning devices (6), and the dust collection box (501) is connected with the ventilation duct (502) on the two polishing operation lines.

8. The truck service accessory polishing system of claim 1, wherein, The cleaning device (6) is an ultrasonic cleaner.

9. The truck service accessory polishing system of claim 3, wherein, The dust suction pipe (503) is a bellows pipe, the lower end of the bellows pipe is provided with a dust suction port (505) which is narrow at the top and wide at the bottom, and a fixed plate is sleeved on the periphery of the dust suction port (505).

10. The truck service accessory polishing system of claim 9, wherein, The height adjusting mechanism (506) includes four electric push rods arranged in the vertical direction, one end of the four electric push rods is fixed on the bracket column (504), the other end is connected to the four corners of the fixed plate respectively, and the bellows pipe is located in the middle of the four electric push rods.

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