Trolley for assisting roller replacement of multi-wire cutting machine

By designing a roller changing trolley for multi-wire cutting machines, the precise positioning and support of the rollers are achieved through the use of the trolley frame and the hanging plate lifting drive mechanism. This solves the problems of high labor intensity and low efficiency in the traditional roller changing process, and improves operational efficiency and stability.

CN223604092UActive Publication Date: 2025-11-28NINGBO YUNKAI MAGNETIC IND CO LTD
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Patent Information

Application Number
CN202423147487.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-28
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The roller replacement process of traditional multi-wire cutting machines is labor-intensive and inefficient, requiring manual disassembly and installation of each roller, and the limited space makes operation difficult.

Method used

Design a trolley for changing rollers on a multi-wire cutting machine. The trolley includes a frame, mounting plate, and forks. It achieves precise positioning and support of the rollers through a lead screw and motor drive. It is equipped with rotatable auxiliary wheels to reduce friction and simplify the operation process.

Benefits of technology

It enables quick disassembly and installation of the roller, improving replacement efficiency, reducing manual labor intensity, and enhancing operational stability and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223604092U_ABST
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Abstract

The utility model discloses a trolley for assisting a multi-wire cutting machine to replace rollers, which comprises a frame, a wheel seat is rotatably arranged at the front end of the frame, a driving wheel is fixed at the bottom of the wheel seat, a push rod is hinged to the upper end of the wheel seat, a door frame is vertically fixed in the middle of the frame, and a driven wheel is fixedly mounted at the bottom of the frame. A loading mechanism is slidably connected to the door frame. The loading mechanism comprises a hanging plate and at least one group of pallet forks, the hanging plate is in vertical sliding fit with the portal frame, a hanging plate lifting driving mechanism is arranged on the frame, the pallet forks are fixedly connected to the hanging plate, at least one roller groove is formed in each pallet fork, and the roller grooves are used for positioning and supporting rollers; the roller replacing device has the advantages of simplifying roller replacing operation and improving replacing efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of multi-wire saw auxiliary equipment, especially to a trolley for assisting multi-wire saw roller replacement. BACKGROUND

[0002] Multi-wire saw is a kind of cutting processing method that hard brittle material is cut into several thin slices at one time by the high-speed reciprocating movement of metal wire, and the function of roller is to support and guide the movement of metal wire, with long-term use, roller will appear wear or aging condition in the working process, and needs to be replaced regularly, the traditional roller replacement mode usually needs to manually disassemble and remove multiple rollers and then replace new roller, due to the small internal space of multi-wire saw and the large number of rollers, this not only increases the labor intensity of workers, but also leads to time waste in the replacement process. SUMMARY

[0003] The utility model solves the technical problem to provide a trolley for assisting multi-wire saw roller replacement, which can simplify roller replacement operation and improve replacement efficiency.

[0004] The utility model adopts the technical scheme that a trolley for assisting multi-wire saw roller replacement, including the frame, the front end of frame is rotationally provided with wheel seat, the bottom of wheel seat is fixed with driving wheel, the upper end of wheel seat is hingedly connected with push rod, the middle part of frame is vertically fixed with portal frame, the bottom of frame is fixedly installed with driven wheel, the portal frame is slidably connected with loading mechanism;Its characterized in that, the loading mechanism includes hanging plate and at least one group of fork, the hanging plate is slidably matched with the portal frame, the hanging plate lifting drive mechanism is arranged on the frame, the fork is fixedly connected on the hanging plate, at least one roller groove is arranged on the fork, and the roller groove is used for positioning and supporting roller.

[0005] Further, the fork is two groups, and is arranged in upper and lower rows.

[0006] Further, the hanging plate lifting drive mechanism includes screw rod rotationally connected on the portal frame and motor fixedly installed on the frame, the screw rod is vertically arranged, the motor drives the screw rod to rotate through angle coupling, the connecting seat is fixedly arranged on the hanging plate, and the connecting seat is screwed with the screw rod.

[0007] Further, the both sides of portal frame are fixed with vertical slide rods, the vertical both sides of hanging plate are fixed with slide blocks, and the slide blocks move on the slide rods.

[0008] Furthermore, rotatable auxiliary wheels are respectively installed on the left and right sides of the bottom of the frame, and the auxiliary wheels are used to contact the inner wall of the multi-wire cutting machine.

[0009] Compared with the prior art, the advantages of this utility model are that the roller grooves on the forks can accurately position and support the rollers, making the roller replacement process simpler and enabling one-time disassembly or installation, thus improving operational efficiency; the bottom of the frame is equipped with rotatable auxiliary wheels for contacting the inner wall of the multi-wire cutting machine, reducing friction between the frame and the inner wall of the multi-wire cutting machine, allowing the frame to smoothly and accurately enter the bottom of the multi-wire cutting machine, further improving the stability and accuracy of operation. Attached Figure Description

[0010] Fig. 1 This is a reference diagram showing the usage state of this utility model;

[0011] Fig. 2 This is a three-dimensional structural diagram of the present invention. Detailed Implementation

[0012] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0013] like Figs. 1-2 As shown, a trolley for assisting in changing rollers on a multi-wire cutting machine includes a frame 1. A wheel seat 2 is rotatably mounted at the front end of the frame 1, and a drive wheel 3 is fixed to the bottom of the wheel seat 2. A push rod 4 is hinged to the upper end of the wheel seat 2. A mast 5 is vertically fixed in the middle of the frame 1. A driven wheel 6 is fixedly mounted at the bottom of the frame 1. Rotatable auxiliary wheels 9 are respectively mounted on the left and right edges of the bottom of the frame 1. The auxiliary wheels 9 are used to contact the inner wall of the multi-wire cutting machine to reduce the friction between the frame 1 and the inner wall of the multi-wire cutting machine, so that the frame 1 can smoothly and accurately enter the multi-wire cutting machine. A loading mechanism 7 is slidably connected to the mast 5. The loading mechanism 7 includes a hanging plate 71 and two sets of forks 72, and the forks 72 are fixedly connected to the hanging plate. Two sets of forks 72 are arranged vertically on the mast 71. Each fork 72 has at least one roller groove 721 for positioning and supporting the roller. Vertical slide rods 51 are fixed on both sides of the mast 5. Slider blocks 73 are fixed on both vertical sides of the hanging plate 71. The sliders 73 move on the slide rods 51, so that the hanging plate 71 and the mast 5 slide vertically. A hanging plate lifting drive mechanism 8 is provided on the frame 1. The hanging plate lifting drive mechanism 8 includes a lead screw 81 rotatably connected to the mast 5 and a motor 82 fixedly installed on the frame 1. The lead screw 81 is vertically arranged. The motor 82 drives the lead screw 81 to rotate through an angle coupling 83. A connecting seat 74 is fixedly provided on the hanging plate 71 and is screwed to the lead screw 81.

[0014] Method for use: drive the frame 1 to the bottom of the multi-wire cutting machine, align the roller groove 721 with the old roller inside the multi-wire cutting machine, loosen the roller mounting seat of the multi-wire cutting machine, make the old roller fall off and fall into the roller groove 721, drive the frame 1 out of the bottom of the multi-wire cutting machine, complete the disassembly of the old roller; place the new roller in the roller groove 721, drive the frame 1 to the bottom of the multi-wire cutting machine, adjust the position of the roller groove 721 through the hanging plate lifting driving mechanism 8, so that it is aligned with the roller mounting seat of the multi-wire cutting machine, tighten the roller mounting seat of the multi-wire cutting machine, complete the installation of the new roller.

[0015] The protection scope of the utility model includes but is not limited to the above implementation, the protection scope of the utility model is subject to the claim, any replacement, deformation, improvement of the technical personnel of the field of the present technology easily thought of all falls into the protection scope of the utility model.

Claims

1. A trolley for assisting a multi-wire cutting machine to replace a roller, comprising a frame, a front end of the frame is rotationally provided with a wheel seat, a bottom of the wheel seat is fixed with a driving wheel, an upper end of the wheel seat is hingedly connected with a pushing rod, a middle part of the frame is vertically fixed with a portal, a bottom of the frame is fixedly installed with a driven wheel, and a loading mechanism is slidably connected on the portal. The loading mechanism comprises a hanging plate and at least one group of forks, the hanging plate is slidably connected to the portal, a hanging plate lifting driving mechanism is arranged on the vehicle frame, the forks are fixedly connected to the hanging plate, at least one roller groove is arranged on the forks, and the roller groove is used for positioning and supporting a roller.

2. A trolley for assisting the change of rolls of a multi-wire cutting machine according to claim 1, characterized in that, The forks are two groups and arranged in upper and lower rows.

3. The trolley for assisting the roll change of a multi-wire cutting machine according to claim 1, characterized in that, The hanging plate lifting driving mechanism comprises a lead screw rotatably connected to the portal and a motor fixedly installed on the vehicle frame, the lead screw is vertically arranged, the motor drives the lead screw to rotate through an angle coupling, and the hanging plate is fixedly provided with a connecting seat, and the connecting seat is screwed with the lead screw.

4. The trolley for assisting the roll change of a multi-wire cutting machine according to claim 1, characterized in that, Vertical slide rods are fixedly arranged on the two sides of the portal, and slide blocks are fixedly arranged on the vertical two sides of the hanging plate and move on the slide rods.

5. The trolley for assisting the roll change of a multi-wire cutting machine according to claim 1, characterized in that, Rotatable auxiliary wheels are arranged on the left and right side edges of the bottom of the vehicle frame, and the auxiliary wheels are used for contacting the inner side wall of the multi-wire cutting machine.