Vehicle body side wall pressing auxiliary tool
By designing auxiliary tooling for clamping the side walls of the vehicle body, and using internal and external clamping mechanisms combined with high-strength aluminum pressure plate clamps, the problem of the side wall panels sagging and shifting during the assembly of low-floor trams was solved, and the stable fixing and flatness maintenance of the side wall panels were achieved.
Patent Information
- Application Number
- CN202422300439.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the assembly of low-floor trams, the side wall panels are prone to sagging and shifting after bonding, affecting the bonding strength and flatness.
Design an auxiliary tooling for clamping the side wall of a vehicle body, including an inner clamping mechanism and an outer clamping mechanism. The clamping force is adjusted by connecting parts and a propulsion mechanism, and a high-strength, high-flatness aluminum pressure plate and clamps are used for fixing.
It effectively prevents the side wall panels from sagging and shifting, ensuring that the side wall panels maintain flatness during the curing process and avoiding deformation.
Smart Images

Figure CN223604174U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rail vehicle assembly technical field, especially a car body side wall compression auxiliary frock. BACKGROUND
[0002] In the assembling process of low floor tramcar, the side wall plate design structure is that the side wall plate is bonded to the car body side wall framework by using adhesive, in the assembling process, the side wall plate is bonded to the side wall framework in the vertical plane, after the bonding is completed, if the side wall plate compression auxiliary device is not fixed, under the action of the gravity of the side wall plate, the side wall plate will fall and shift downward, not only the bonding strength of the side wall plate is affected, but also the overall bonding flatness of the side wall plate is affected. SUMMARY
[0003] The utility model mainly aims at solving above -mentioned problem and insufficient, provides a kind of car body side wall compression auxiliary frock, and the side wall plate after bonding and car body side wall framework are fixed by compression, prevent the side wall plate from falling and shifting.
[0004] To realize the utility model purpose, the utility model provides a kind of car body side wall compression auxiliary frock, using following technical scheme:
[0005] A kind of car body side wall compression auxiliary frock, including the clamp that the side wall plate after bonding and car body side wall framework are clamped and fixed, the clamp includes,
[0006] Inner compression mechanism, including inner compression head, when clamping, the inner compression head is pressed together on the side wall framework;
[0007] Outer compression mechanism, including outer compression head, when clamping, the outer compression head is pressed together on the side wall plate;
[0008] Connecting piece, one end is connected with inner compression mechanism, and the other end is connected with push mechanism;
[0009] Push mechanism, one end is assembled with the outer compression mechanism, and the other end is slidably connected with the connecting piece, drives the outer compression mechanism to move along the connecting piece, adjusts the compression force between the inner compression head and outer compression head.
[0010] Further, the push mechanism is screw connected with the outer compression mechanism.
[0011] Further, the outer compression mechanism includes outer compression head and screw rod, the screw rod is screw connected with the push mechanism, and the outer compression head is fixed with the end of screw rod.
[0012] Further, the pressing area of the outer compression head is greater than the sectional area of the screw rod.
[0013] Further, the outer pressing mechanism further comprises a rotating rod, the length of the rotating rod is less than the length of the sliding rod, and the rotating rod is detachably connected with the screw rod.
[0014] Further, the rotating rod is detachably connected with the screw rod, and the rotating rod is provided with an anti-falling structure.
[0015] Further, the connecting piece comprises a fixed rod and a sliding rod, one end of the fixed rod is connected with the inner pressing mechanism, the other end of the fixed rod is connected with the sliding rod, and the advancing mechanism is slidingly connected with the sliding rod.
[0016] Further, the inner pressing mechanism is fixedly connected with the fixed rod through a bending arm.
[0017] Further, the sliding rod is provided with a limiting structure for preventing the advancing mechanism from rotating in an axial direction.
[0018] Further, the outer pressing mechanism further comprises a pressing plate arranged between the outer pressing mechanism and the side wall plate during pressing.
[0019] Compared with the prior art, the vehicle body side wall pressing auxiliary tool has the following technical advantages.
[0020] The vehicle body side wall pressing auxiliary tool is composed of high-strength and high-flatness aluminum pressing plates and clamps, has a reasonable design structure, is efficient and convenient to use, and can be used for fixing and bonding side wall plates in various occasions of different vehicle models. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The clamp structure side view in the vehicle body side wall pressing auxiliary tool is provided.
[0022] Figure 2 The clamp structure front view in the vehicle body side wall pressing auxiliary tool is provided.
[0023] Figure 3 The aluminum alloy pressing plate structure schematic view in the vehicle body side wall pressing auxiliary tool is provided.
[0024] 1, clamp; 2, connecting piece; 3, sliding rod; 4, fixed rod, 5, inner pressing head; 6, outer pressing head; 7, screw rod; 8, rotating rod; 9, advancing mechanism, 10, pressing plate, 11, limiting column.
[0025] It should be noted that the drawings and the written description are not intended to limit the scope of the present application in any way, but are merely to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments will be described clearly and completely below with reference to the drawings of the embodiments of the present application. The following embodiments are used to illustrate the present application, but not to limit the scope of the present application.
[0027] In the description of the present application, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0028] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] The present application will be further described in detail below with reference to the drawings and specific embodiments.
[0030] The present application provides a kind of car body side wall pressing auxiliary tool, including the clamp 1 of the side wall board after bonding with car body side wall framework clamping fixation, the clamp 1 includes,
[0031] Inner pressing mechanism, when pressing, press fit on the side wall framework;
[0032] Outer pressing mechanism, when pressing, press fit on the side wall board;
[0033] Connecting piece 2, one end is connected with inner pressing mechanism, and the other end is connected with advancing mechanism 9;
[0034] Advancing mechanism 9, one end is assembled with the outer pressing mechanism, and the other end is slidably connected with the connecting piece 2, drives the outer pressing mechanism to move along the connecting piece 2, adjusts the pressing force between the inner pressing head 5 and the outer pressing head 6.
[0035] The utility model provides a kind of vehicle body side wall compression auxiliary tool, including clamp 1 and pressing plate 10.
[0036] As Figure 1 And Figure 2 Indicated, inner compression mechanism, outer compression mechanism and advancing mechanism 9 are assembled and connected into integrated structure by connecting piece 2, connecting piece 2 includes fixed rod 4 and sliding rod 3, fixed rod 4 and sliding rod 3 are mutually fixed or integrally formed, and constitute the structure mode of generally L type.The end of cross arm is assembled and fixed with inner compression mechanism, and the other end is fixed or integrally formed with sliding rod 3.
[0037] Inner compression mechanism includes inner compression head 5, and the compression surface of inner compression head 5 is circular, as inner compression head 5 is round cake structure, or in other words, inner compression head 5 is the plate structure with circular compression surface, as Figure 2 Indicated, in the embodiment, inner compression head 5 is rectangular plate structure with rounding processing at edge angle.When being compressed and fixed, the compression surface of inner compression head 5 is abutted with side wall framework, to avoid damage to side wall framework by compression force, the compression surface of inner compression head 5 requires to have certain area, and this area can be converted according to the compression force used to prevent side wall plate from sliding and the strength of side wall framework.In practical application, inner compression head 5 can be compressed at the position with large rigidity of side wall framework.
[0038] One side of inner compression head 5 is directly fixed or integrally formed with the end of fixed rod 4 cross arm, further, inner compression head 5 is connected with the end of cross arm through a segment of generally Z-shaped bending arm, so that the compression surface of inner compression head 5 protrudes from the top surface of cross arm (the surface of cross arm towards side wall framework in compression state) or is flush with the top surface of cross arm, to avoid interference of forearm when compressing, so that inner compression head 5 cannot be compressed on side wall framework.Or as Figure 1 Indicated, inner compression head 5 is integrally formed with fixed rod 4 cross arm, and the bottom surface of inner compression head 5 is flush with the bottom surface of cross arm.
[0039] Advancing mechanism 9 is connected with sliding rod 3 and can move horizontally along sliding rod 3.In the embodiment, advancing mechanism 9 is rod structure, and one end is provided with connecting hole, and the shape of connecting hole is same with the shape of sliding rod 3, and the size is similar.
[0040] Sliding rod 3 is inserted into the connecting hole of advancing mechanism 9, so that advancing mechanism 9 is connected with sliding rod 3 in sleeve structure, and advancing mechanism 9 can move along sliding rod 3 smoothly.
[0041] After sliding rod 3 and advancing mechanism 9 are assembled, the rod structure of advancing mechanism 9 is parallel with fixed rod 4, and the axis of sliding rod 3, advancing mechanism 9 and fixed rod 4 is coplanar.
[0042] The other end of the pushing mechanism 9 is connected to the external clamping mechanism, which drives the external clamping mechanism to move along the sliding rod 3 to adjust its position, thereby adjusting the distance between the pushing mechanism 9 and the fixed rod 4, that is, the distance between the clamping surface of the external clamping mechanism and the clamping surface of the internal clamping mechanism, thus improving the applicability of the clamp 1, which is suitable for vehicle models with different thicknesses, and is also suitable for clamping and fixing different positions and structural thicknesses of the side wall frame.
[0043] Furthermore, to prevent the propulsion mechanism 9 from rotating axially along the sliding rod 3, a limit structure is provided on the sliding rod 3, such as... Figure 1 As shown, the sliding rod 3 includes a cylinder with a truncated edge. A plate-like structure of equal length is fixed at the truncated edge. The width of the plate-like structure is equal to the length of the truncated edge. By setting the plate-like structure, the propulsion mechanism 9 is restricted from rotating around the axis of the sliding rod 3.
[0044] Furthermore, the sliding rod 3 is also provided with an axial limiting structure, which can limit the position of the propulsion mechanism 9 on the sliding rod 3. Once the position of the propulsion mechanism 9 is determined, the axial limiting structure limits the position of the propulsion mechanism 9 on the sliding rod 3, so that the connecting piece 2 and the propulsion mechanism 9 form a fixed structure. For example, multiple through holes are provided on the sliding rod 3, and a limiting pin is inserted into each side of the propulsion mechanism 9, or the two ends of the U-shaped limiting pin are inserted into the through holes on both sides of the propulsion mechanism 9, thus limiting the position of the propulsion mechanism 9 on the sliding rod 3.
[0045] Furthermore, such as Figure 2 As shown, a limiting post 11 is provided at the bottom of the sliding rod 3 to prevent the propulsion mechanism 9 from detaching from the sliding rod 3. The limiting post 11 is detachably connected to the sliding rod 3, making it easy to disassemble the propulsion mechanism 9 during maintenance.
[0046] The limiting structure and axial limiting structure can adopt any existing technology or any structure that can realize the limiting function in the future, without requirements or restrictions. The limiting structure includes, but is not limited to, the cylindrical fixing plate structure with cut edges as described above, and the axial limiting structure includes, but is not limited to, the through hole and limiting pin as described above.
[0047] The other end of the propulsion mechanism 9 is provided with a through hole, and the external clamping mechanism is fitted and connected to the propulsion mechanism 9 at the through hole. Furthermore, the inner wall of the through hole is provided with an internal thread, and the external clamping mechanism includes a screw 7 and an external clamping head 6. The screw 7 is threadedly connected to the through hole, that is, the propulsion mechanism 9 is threadedly connected to the internal clamping mechanism.
[0048] The outer clamping head 6 is fixed to one end of the screw 7, and the clamping surface is opposite to the clamping surface of the inner clamping head 5. Furthermore, the inner clamping head 5 and the outer clamping head 6 are axially opposite each other.
[0049] The outer pressing head 6 can be a conical frustum structure, the diameter of the top surface (small diameter end) of the conical frustum is greater than or equal to the diameter of the screw rod 7, and the diameter of the bottom surface (pressing surface) is greater than the diameter of the screw rod 7. Further, the pressing surface area of the outer pressing head 6 is greater than the pressing surface area of the inner pressing head 5. The outer pressing head 6 is pressed on the side wall panel, and a large-area outer pressing head 6 is used to avoid leaving marks on the side wall panel during clamping and fixing.
[0050] Further, as shown in Figure 2 the bottom (small diameter end) of the outer pressing head 6 is inserted or threadedly connected with the top (end towards the outer pressing head) of the screw rod 7, but for disassembly and assembly of the outer pressing head 6. Preferably, the outer pressing head 6 and the top of the screw rod 7 are connected by a lead screw, that is, the top of the screw rod 7 is provided with a mounting hole with internal threads, and the small diameter end of the outer pressing head 6 is provided with a lead screw, so that the outer pressing head 6 and the screw rod 7 form a lead screw connection, and rotating the screw rod 7 can realize the linear lifting of the outer pressing head 6, avoiding leaving rotating marks on the side wall panel.
[0051] The screw rod 7 is threadedly connected with the advancing mechanism 9, and after the position of the advancing mechanism 9 on the sliding rod 3 is defined by the axial limiting structure, the screw rod 7 is rotated to drive the inner pressing head 5 to rise and fall, thereby adjusting the distance between the inner pressing head 5 and the outer pressing head 6, and in the clamping state, the clamping force of the clamp 1 on the side wall panel and the side wall framework is adjusted.
[0052] Preferably, a pad such as a nylon or rubber pad is attached to the pressing surface of the outer pressing head 6, so that the outer pressing head 6 elastically contacts the outer wall panel, further avoiding leaving marks on the outer wall panel.
[0053] In order to rotate the screw rod 7, a rotating rod 8 is provided at the other end of the screw rod 7 (the end not provided with the outer pressing head 6), the rotating rod 8 is assembled and connected with the screw rod 7, and pushing the rotating rod 8 can drive the screw rod 7 to rotate.
[0054] As shown in Figure 1 , a through hole is provided at the end of the screw rod 7, and the rotating rod 8 is inserted into the through hole. Further, the diameters of the two end faces of the rotating rod 8 are different, the diameter of the large diameter end is greater than the diameter of the through hole, and the diameter of the small diameter end is less than or equal to the diameter of the through hole, and preferably, the diameter of the small diameter end is less than the diameter of the through hole.
[0055] Still further, the rotating rod 8 can be a tapered rod, the diameter of the rotating rod 8 linearly decreases from the large diameter end to the small diameter end; or the main body structure of the rotating rod 8 is a circular rod with uniform diameter, and a conical frustum is provided at one end, and the diameter of the small diameter end of the conical frustum is the same as the diameter of the circular rod.
[0056] In use, the small-diameter end (round rod end) of the rotating rod 8 is inserted into the through hole, and as the diameter of the rotating rod 8 increases, the rotating rod 8 cannot be continuously inserted when the diameter of the rotating rod 8 is equal to the diameter of the through hole, so that the relative position of the rotating rod 8 and the screw rod 7 is defined by the large-diameter end, and the rotating rod 8 is prevented from falling off the screw rod 7 in use. The length of the rotating rod 8 is less than the length of the rod body of the advancing mechanism 9 (excluding the part of the through hole at both ends), so that the rotating rod 8 is prevented from interfering with the sliding rod 3 when the rotating rod 8 is pushed. In actual application, other arbitrary structures can also be used to detachably connect the rotating rod 8 and the screw rod 7, and the anti-falling structure is arranged on the rotating rod 8.
[0057] The vehicle body side wall pressing auxiliary tool also comprises a pressing plate 10, in this embodiment, as shown in the drawings, the pressing plate 10 is made of high-strength and high-flatness aluminum pressing plate 10, the pressing surface of the aluminum pressing plate 10 is similar to the shape of the outer surface of the side wall plate to be pressed, and the aluminum pressing plate 10 is arranged between the outer pressing head 6 and the side wall plate during clamping and fixing. Figure 3
[0058] Further, the aluminum pressing plate 10 has a certain length and can be used for clamping operation of multiple clamps 1 at the same time, so that the clamping force of the multiple clamps 1 can be evenly distributed to the side wall, thereby ensuring that the side wall plate always maintains flatness during the curing process and avoiding deformation.
[0059] During the vehicle body assembly process, after the side wall plate is bonded with the vehicle body side wall framework, the vehicle body side wall pressing auxiliary tool is used to clamp and fix the side wall plate and the side wall framework at positions such as the top, bottom, window and door of the vehicle body.
[0060] For example, the specific use method of the auxiliary tool is introduced by taking the bottom position of the vehicle body side wall as an example. According to the length of the aluminum pressing plate 10, the number of clamps 1 to be used is evenly distributed, and according to the structural features of the side wall framework at the clamping position of each clamp 1, the relative position of the advancing mechanism 9 on the sliding rod 3 is adjusted, and after adjustment, the specific position of the advancing mechanism 9 is defined by the axial limiting structure, thereby preliminarily adjusting the relative distance between the inner pressing head 5 and the outer pressing head 6.
[0061] The aluminum pressing plate 10 is attached to the side wall plate to be pressed, and the inner pressing mechanism and the outer pressing mechanism move from bottom to top, so that the aluminum pressing plate 10 and the side wall plate and the side wall framework are inserted into the space between the two pressing heads, so that the inner pressing head 5 is pressed on the side wall framework, and the outer pressing head 6 is preliminarily pressed on the aluminum pressing plate 10.
[0062] When the bottom of the side wall plate and the side wall plate is in contact with the sliding rod 3 between the two pressing heads, the clamp 1 is stopped, so that the sliding rod 3 plays a certain supporting role on the side wall plate and the side wall framework.
[0063] The rotating rod 8 outer pressing mechanism is assembled and connected in advance, the rotating rod 8 is pushed, the outer pressing head 6 is driven to move towards the inner pressing head 5 direction, the distance between the outer pressing head and the inner pressing head 5 is fine-adjusted, that is, the pressing force of the two pressing heads to the side wall plate and the side wall framework is adjusted. By setting the aluminum pressing plate 10, the rotating outer pressing head 6 is prevented from scratching the surface of the side wall plate;
[0064] When the outer pressing head 6 cannot continue to advance or the force for pushing the rotating rod 8 is large, the rotation is stopped, and it is considered that the pressing force is too large. When to stop can be determined according to the experience of on-site operators, or a torsion sensor can be arranged on the rotating rod 8, and when the torsion reaches a preset value, the adjustment is stopped.
[0065] According to the setting, the clamp 1 is pressed with the aluminum pressing plate 10, the side wall plate and the side wall framework respectively, so that the clamp 1 clamps and fixes the side wall plate and the side wall framework.
[0066] Correspondingly, the clamp 1 and the aluminum pressing plate 10 are clamped and fixed at the edge part of the side wall plate and the side wall framework, the side wall plate is clamped and fixed to prevent the side wall plate from sliding downward, and under the action of the high-strength and high-flatness aluminum pressing plate 10 and the clamp 1, the side wall plate can always maintain flatness during the curing process, and deformation is avoided.
[0067] Compared with the prior art, the vehicle body side wall pressing auxiliary tool has the following technical advantages:
[0068] The utility model discloses a high-strength and high-flatness aluminum pressing plate and a clamp are combined, the design structure is reasonable, and efficient and convenient to use can be applicable to different vehicle models and various occasions side wall plate bonding fixed use, the utility model discloses a clamp and fix the side wall plate simultaneously, under the action of the high-strength and high-flatness aluminum pressing plate and the clamp, the side wall plate can always maintain flatness during the curing process, and deformation is avoided.
[0069] As described above, in combination with the given scheme content, similar technical schemes can be derived. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model still belong to the range of the utility model technical scheme.
Claims
1. A body side wall hold down assist tool characterized by: The clamp includes a clamp for clamping the side wall plate and the side wall frame of the vehicle body after bonding, The inner pressing mechanism includes an inner pressing head, which is pressed on the side wall frame during clamping; The outer pressing mechanism includes an outer pressing head, which is pressed on the side wall plate during clamping; The connecting piece is connected to the inner pressing mechanism at one end and to the pushing mechanism at the other end; The pushing mechanism is connected to the outer pressing mechanism at one end and to the connecting piece at the other end, driving the outer pressing mechanism to move along the connecting piece and adjusting the pressing force between the inner pressing head and the outer pressing head.
2. A body side wall hold down assist tool as claimed in claim 1 wherein: The pushing mechanism is threadedly connected to the outer pressing mechanism.
3. A body side wall hold down assist tool as claimed in claim 2, characterised in that: The outer pressing mechanism includes an outer pressing head and a screw rod, the screw rod is threadedly connected to the pushing mechanism, and the outer pressing head is fixed to the end of the screw rod.
4. A body side wall hold down assist tool as claimed in claim 3 wherein: The pressing area of the outer pressing head is larger than the cross-sectional area of the screw rod.
5. A body side wall hold down assist tool as claimed in claim 3 wherein: The connecting piece includes a sliding rod that is slidably connected to the pushing mechanism, and the outer pressing mechanism further includes a rotating rod, the length of the rotating rod is less than the length of the sliding rod, and the rotating rod is detachably connected to the screw rod.
6. A body side wall hold down assist tool as claimed in claim 5 wherein: The rotating rod is detachably connected to the screw rod, and the rotating rod is provided with an anti-disengagement structure.
7. A body side wall hold down assist tool as claimed in claim 1 wherein: The connecting piece includes a fixed rod and a sliding rod, one end of the fixed rod is connected to the inner pressing mechanism, the other end is connected to the sliding rod, and the pushing mechanism is slidably connected to the sliding rod.
8. A body side wall hold down assist tool as claimed in claim 7, wherein: The inner pressing mechanism is fixedly connected to the fixed rod through a bending arm.
9. A body side wall hold down assist tool as claimed in claim 7, characterised in that: The sliding rod is provided with a limiting structure for preventing the pushing mechanism from rotating axially.
10. A body side wall hold down assist tool as claimed in any one of claims 1 to 9, wherein: The clamp further includes a pressing plate interposed between the outer pressing mechanism and the side wall plate during pressing.