Glass gasket mounting jig

By designing a glass pad mounting fixture and utilizing the cooperation of the fixture base and the top cover, the glass pad can be quickly positioned and mounted on the metal substrate, solving the problems of cumbersome processes and low efficiency in the existing technology and improving the assembly efficiency of integrated optical components.

CN223604251UActive Publication Date: 2025-11-28DONGGUAN XIANGTONG PHOTOELECTRIC TECH
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Patent Information

Application Number
CN202422967329.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The process of mounting glass pads on metal substrates for existing integrated optical component products is cumbersome and inefficient.

Method used

A glass gasket mounting fixture is designed, including a fixture base and a fixture cover. The fixture base is provided with a placement groove for placing a metal substrate, and the fixture cover is provided with a mounting groove and multiple positioning edges. Through the cooperation of the fixture base and the fixture cover, the glass gasket can be quickly positioned and mounted.

Benefits of technology

It simplifies the glass gasket mounting process, improves mounting efficiency, reduces reliance on nozzles and six-way adjustment frames, and achieves a more efficient assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass gasket mounting jig which comprises a tool base and a tool upper cover, the top of the tool base is provided with a placing groove used for placing a metal substrate, one side of the placing groove is provided with an opening used for placing the metal substrate in a sliding mode, the top of the tool base is sleeved with the tool upper cover, the surface of the tool upper cover is provided with a mounting groove, and the mounting groove is provided with a clamping groove. A plurality of positioning edges are arranged in the mounting groove, and the tool base and the placing groove are arranged, so that the metal substrate can be conveniently positioned; the tool upper cover is matched with the tool base, the tool upper cover is provided with the installation groove and the multiple positioning edges, the glass gaskets can be tightly attached to the positioning edges to be positioned, composition of the integrated optical assembly product can be rapidly completed, and compared with the prior art that a suction nozzle and a six-dimensional adjusting frame need to be matched, the tool upper cover and the tool upper cover are more convenient and simpler; and the mounting efficiency can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of glass gasket mounting technology, specifically to a glass gasket mounting fixture. Background Technology

[0002] Integrated optical components consist of a metal substrate, glass spacers, and optical elements. They can be combined with lasers to improve laser performance or used in optical communication technologies. Stability is one of the key indicators for integrated optical components. Optical UV adhesives, after coupling and curing, can only guarantee the adhesion between glass materials. The difference in thermal expansion coefficients between metal and glass cannot guarantee the stability of the adhesion. Epoxy resin adhesives can ensure the stability of the adhesion between metal and glass, but because the UV curing strength of these adhesives is relatively weak, thermosetting reinforcement is required, so it is impossible to simultaneously guarantee coupling curing and adhesion stability. The role of the glass spacer is to act as a carrier between the metal substrate and the optical elements, ensuring both the reliability of the adhesion between the metal and the glass spacer and the coupling requirements.

[0003] Current mounting processes typically require placing a metal substrate on a stage, manually holding tweezers and clamping a glass spacer onto the metal substrate, then using a suction nozzle to lift the glass spacer, adjusting its orientation and position using a six-way adjustment frame, applying adhesive to the corresponding mounting location on the metal substrate, and then mounting the glass spacer onto the metal substrate in the correct position. The process is then cured by UV light, and finally heat-cured to prepare for the subsequent coupling of optical components. However, existing metal substrates generally contain three glass spacers, requiring individual mounting of each spacer, resulting in a cumbersome mounting process and low efficiency.

[0004] Therefore, existing technologies still need to be improved and developed. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a glass gasket mounting fixture, which aims to solve the problems of cumbersome process and low mounting efficiency in mounting glass gaskets on metal substrates of existing integrated optical component products.

[0006] The technical solution adopted by this utility model to solve the technical problem is as follows:

[0007] A glass gasket mounting fixture, comprising:

[0008] The tooling base has a placement groove on its top for placing a metal substrate; one side of the placement groove has an opening.

[0009] A tooling cover is fitted onto the surface of the tooling base; the surface of the tooling cover has an installation groove to expose the metal substrate; the installation groove includes multiple positioning edges to position multiple glass gaskets respectively.

[0010] Further, the bottom of the placing groove is provided with a through groove, the width of the through groove is less than the width of the placing groove.

[0011] Further, two first cylindrical grooves are arranged on the side of the placing groove away from the opening, and the two first cylindrical grooves are respectively located at the right angles of the placing groove and are in communication with the placing groove.

[0012] Further, the tool upper cover comprises:

[0013] A positioning plate, the mounting groove is arranged on the positioning plate;

[0014] A wrapping plate arranged on the bottom of the positioning plate and arranged perpendicularly to the positioning plate, the wrapping plate cooperates with the positioning plate to form a first containing groove with two openings, and the first containing groove cooperates with the tool base.

[0015] Further, the plurality of positioning edges comprise a first positioning edge, a second positioning edge, a third positioning edge, a fourth positioning edge and a fifth positioning edge, the first positioning edge and the second positioning edge are connected and perpendicular to each other to form a first positioning angle, the third positioning edge and the fourth positioning edge are connected and perpendicular to each other to form a second positioning angle, and the fourth positioning edge and the fifth positioning edge are connected and perpendicular to each other at the end of the fourth positioning edge away from the third positioning edge to form a third positioning angle, and the first positioning angle, the second positioning angle and the third positioning angle are used for positioning the glass gasket.

[0016] Further, the right angles of the first positioning angle, the second positioning angle and the third positioning angle are provided with second cylindrical grooves.

[0017] Further, the second positioning edge, the third positioning edge and the fifth positioning edge are provided with a second containing groove.

[0018] Further, the depth of the placing groove is the same as the thickness of the metal substrate, and the thickness of the positioning plate is the same as the thickness of the glass gasket.

[0019] Compared with the prior art, the tool for positioning glass gasket has the beneficial effects that:

[0020] The utility model discloses a tooling base's top is provided with the holding groove for placing metal base plate, and one side of holding groove is provided with the opening for the sliding of metal base plate is put into, and the top of tooling base is provided with tooling upper cover, and the surface of tooling upper cover is provided with the mounting groove, and the mounting groove includes a plurality of positioning edges, and through setting tooling base and holding groove, can conveniently position metal base plate, through the cooperation of tooling upper cover and tooling base, and setting mounting groove and a plurality of positioning edges on tooling upper cover, can make glass gasket close positioning edge and position, can quickly complete the composition of integrated optical assembly product, relative to the prior art need suction nozzle and six -dimensional adjustment frame cooperation, this application is more convenient and simple, can effectively improve the mounting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is whole structure schematic diagram of the utility model.

[0022] Figure 2 It is holding groove structure schematic diagram of the utility model.

[0023] Figure 3 It is tooling base structure schematic diagram of the utility model.

[0024] Figure 4 It is tooling upper cover structure schematic diagram of the utility model.

[0025] The number mark in the drawing represents: 1, tooling base;11, holding groove;12, through groove;13, first cylindrical groove;2, tooling upper cover;21, mounting groove;22, positioning edge;221, first positioning edge;222, second positioning edge;223, third positioning edge;224, fourth positioning edge;225, fifth positioning edge;23, positioning plate;24, wrapping board;25, second containing groove;26, second cylindrical groove;3, metal base plate;4, glass gasket. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and effect of the utility model more clear and definite, the utility model is further detailed below with reference to the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0027] In the description of the utility model, need understanding is, the term "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "internal", "external" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply the device or element indicated must have a particular orientation, with a particular orientation structure and operation, therefore cannot be understood as the restriction of the utility model. In addition, the term "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0028] In the description of the utility model, it should be explained that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0029] In view of the deficiencies of the prior art, the embodiment provides a glass gasket mounting jig, which can be specifically referred to as follows:

[0030] As shown in the accompanying Figure 1As shown, a glass gasket mounting jig includes a tool base 1 and a tool upper cover 2, the tool base 1 is a cuboid, and the top of the tool base 1 is provided with a placing groove 11 for placing a metal substrate 3, one side of the placing groove 11 is provided with an opening which can be used for the metal substrate 3 to slide in, avoiding the damage caused by the collision between the metal substrate 3 and the bottom wall of the placing groove 11 due to the metal substrate 3 being placed into the placing groove 11 from the top of the placing groove 11; the placing groove 11 of the tool base 1 is a sunken groove structure with an opening at the top and one side, the top of the tool base 1 is sleeved with the tool upper cover 2, the tool upper cover 2 is used for fixing the metal substrate 3 and also for positioning the glass gasket 4, the bottom of the tool upper cover 2 is provided with a wrapping groove for wrapping the tool base 1, so that the top wall of the wrapping groove abuts against the surface of the tool base 1, and the metal substrate 3 is limited and fixed; the surface of the tool upper cover 2 is provided with a mounting groove 21 for exposing the mounting position of the metal substrate 3 to facilitate the mounting of the glass gasket 4; the mounting groove 21 includes a plurality of positioning edges 22 for positioning a plurality of glass gaskets 4 to facilitate the mounting of the glass gaskets 4.

[0031] Specifically, the tool base 1 can be placed on a loading table, then the tool upper cover 2 can be sleeved on the tool base 1, then the metal substrate 3 can be slid into the placing groove 11 through the opening of the placing groove 11 and held by the side wall of the placing groove 11, then the surface of the metal substrate 3 is correspondingly glued by an external glue dispensing device, and finally the glass gasket 4 is placed corresponding to the positioning edge 22 by manual or auxiliary mechanical equipment, so that the assembly is completed; by cooperating the tool upper cover 2 with the tool base 1, and providing the mounting groove 21 and the plurality of positioning edges 22 on the tool upper cover 2, the glass gasket 4 can be positioned tightly against the positioning edge 22, and the composition of the integrated optical assembly product can be quickly completed, which is more convenient and simple than the existing technology which needs to cooperate with a suction nozzle and a six-dimensional adjustment frame, and can effectively improve the mounting efficiency.

[0032] Further, the tool base 1 can be provided with a magnet block, a fixed magnet with opposite magnetism to the magnet block is provided on the loading table, the tool base 1 can be adsorbed on the loading table and fixed by magnetic attraction.

[0033] In an embodiment of the present application, as shown in the accompanying drawings Figure 2 As shown, the bottom of the placing groove 11 is provided with a through groove 12, and the width of the through groove 12 is smaller than the width of the placing groove 11; by providing the through groove 12, a taking and placing groove can be provided at the bottom of the metal substrate 3 to cooperate with the opening of the mounting groove 21, and the metal substrate 3 can be installed or taken out by the upper and lower clamping mode, thereby improving the mounting efficiency of the integrated optical assembly product.

[0034] In an embodiment of the present application, as shown in the accompanying drawings Figure 3As shown, the two first cylindrical grooves 13 are arranged at the right angles of the placement groove 11, and the first cylindrical grooves 13 are connected with the placement groove 11, so as to eliminate the right angles of the placement groove 11 and extend a certain space at the right angles, so as to facilitate the placement of the right angles of the metal substrate 3. By arranging the two first cylindrical grooves 13, burrs at the right angles during the machining of the placement groove 11 can be avoided, and the metal substrate 3 cannot be effectively and accurately positioned, or the right angles of the placement groove 11 need to be polished and detected through a polishing process, so as to increase the process and affect the manufacturing efficiency of the tool base 1.

[0035] In the embodiment, as shown in the accompanying drawings, Figure 4 As shown, the tool upper cover 2 comprises a positioning plate 23 and a wrapping plate 24. The positioning plate 23 is arranged at the top of the tool base 1, and the mounting groove 21 is arranged on the positioning plate 23. The wrapping plate 24 is arranged at the bottom of the positioning plate 23 and is arranged perpendicularly to the positioning plate 23. The wrapping plate 24 cooperates with the positioning plate 23 to form a first containing groove with two openings, which cooperates with the tool base 1.

[0036] In the embodiment, the two openings of the first containing groove are respectively arranged at the bottom and the side edge of the tool upper cover 2. Through the two openings of the tool upper cover 2, the tool upper cover 2 can be conveniently sleeved on the tool base 1, and the tool upper cover 2 can also slide along the tool base 1, so as to facilitate the placement and removal of the metal substrate 3.

[0037] In the embodiment, as shown in the accompanying drawings, Figure 4 As shown, the plurality of positioning edges 22 comprises a first positioning edge 221, a second positioning edge 222, a third positioning edge 223, a fourth positioning edge 224 and a fifth positioning edge 225. The first positioning edge 221 is connected with the second positioning edge 222 and is perpendicular to the second positioning edge 222, so as to form a first positioning angle. The third positioning edge 223 is connected with the fourth positioning edge 224 and is perpendicular to the fourth positioning edge 224, so as to form a second positioning angle. The second positioning edge 222 is connected with the third positioning edge 223 and is perpendicular to the third positioning edge 223. The fourth positioning edge 224 is connected with the fifth positioning edge 225 at an end away from the third positioning edge 223 and is perpendicular to the fifth positioning edge 225, so as to form a third positioning angle. The first positioning angle, the second positioning angle and the third positioning angle are used for the positioning of the glass gasket 4.

[0038] Specifically, the metal substrate 3 is provided with three glass gaskets 4, which are arranged at different positions. In order to facilitate the positioning of the three glass gaskets 4, a plurality of positioning edges 22 are arranged in the mounting groove 21 to form a first positioning angle, a second positioning angle and a third positioning angle. The first positioning angle, the second positioning angle and the third positioning angle can facilitate the positioning and mounting of the glass gasket 4.

[0039] In the embodiment, the second cylindrical groove 26 is arranged at the right angle of the first positioning angle, the second positioning angle and the third positioning angle, and the second cylindrical groove 26 is communicated with the mounting groove 21, so that the right angle of the first positioning angle, the second positioning angle and the third positioning angle can be eliminated, and a certain space is extended at the right angle, so as to facilitate the placement of the right angle of the glass gasket 4; by arranging the second cylindrical groove 26, burrs and the like at the right angle of the mounting groove 21 during processing can be avoided, the glass gasket 4 cannot be effectively and accurately positioned, or the right angle of the mounting groove 21 needs to be polished and detected through a polishing process, so that the manufacturing efficiency of the tool upper cover 2 is affected.

[0040] In the embodiment, the second positioning edge 222, the third positioning edge 223 and the fifth positioning edge 225 are provided with the second accommodating groove 25, and the second accommodating groove 25 is a placing position of the clamping piece, so that the glass gasket 4 can be clamped and positioned by the corresponding positioning angle through manual or auxiliary mechanical clamping of both sides of the glass gasket 4.

[0041] In the embodiment, the depth of the placing groove 11 is the same as the thickness of the metal substrate 3, so that the surface of the metal substrate 3 is flush with the surface of the tool base 1, and the tool upper cover 2 can abut against the surface of the metal substrate 3 and fix the metal substrate 3, so as to facilitate the dispensing and mounting of the glass gasket 4; the thickness of the mounting plate is the same as the thickness of the glass gasket 4, so as to facilitate the placement of the glass gasket 4 on the metal substrate 3.

[0042] Further, the tool base 1 and the tool upper cover 2 are made of stainless steel.

[0043] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. The present application is intended to cover any variations, uses or adaptive changes of this application following the general principles thereof and including the general knowledge or custom of this technical field acquired before or after the date of this application. The specification and examples are to be construed as merely illustrative of the present application and not limitative in any way.

Claims

1. A glass gasket mounting jig characterized by, The utility model relates to a metal base plate processing device, including: A tool base is provided with a placing groove on the top for placing a metal base plate; one side of the placing groove is provided with an opening; A tool upper cover is sleeved on the surface of the tool base; a mounting groove is opened on the surface of the tool upper cover to expose the metal base plate; the mounting groove includes multiple positioning edges to respectively position multiple glass gaskets.

2. The glass gasket mounting jig of claim 1, wherein, The bottom of the placing groove is provided with a through groove, and the width of the through groove is smaller than the width of the placing groove.

3. The glass gasket mounting jig of claim 1, wherein, The side of the placing groove away from the opening is provided with two first cylindrical grooves, and the two first cylindrical grooves are respectively located at the right angles of the placing groove and are in communication with the placing groove.

4. The glass gasket mounting jig of claim 1, wherein, The tool upper cover includes: A positioning plate; the mounting groove is arranged on the positioning plate; A wrapping plate is arranged at the bottom of the positioning plate and is arranged perpendicularly to the positioning plate; the wrapping plate cooperates with the positioning plate to form a first containing groove with two openings; the first containing groove cooperates with the tool base.

5. The glass gasket mounting jig of claim 1, wherein, The multiple positioning edges include a first positioning edge, a second positioning edge, a third positioning edge, a fourth positioning edge and a fifth positioning edge; the first positioning edge and the second positioning edge are connected and perpendicular to each other to form a first positioning angle; the third positioning edge and the fourth positioning edge are connected and perpendicular to each other to form a second positioning angle; one end of the fourth positioning edge away from the third positioning edge is connected with the fifth positioning edge and perpendicular to each other to form a third positioning angle; the first positioning angle, the second positioning angle and the third positioning angle are used for positioning the glass gasket.

6. The glass gasket mounting jig of claim 5, wherein, The right angles of the first positioning angle, the second positioning angle and the third positioning angle are respectively provided with second cylindrical grooves.

7. The glass gasket mounting jig of claim 5, wherein, The second positioning edge, the third positioning edge and the fifth positioning edge are provided with a second containing groove.

8. The glass gasket mounting jig of claim 4, wherein, The depth of the placing groove is the same as the thickness of the metal base plate, and the thickness of the positioning plate is the same as the thickness of the glass gasket.