A towable mobile deculming apparatus
By adding tires, towing frames, and electric hoists to sugarcane processing equipment, the problem of inconvenient transportation of the equipment in complex terrain was solved, and the machine harvesting rate was improved.
Patent Information
- Application Number
- CN202423088363.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-14
AI Technical Summary
Existing sugarcane harvesting equipment is inconvenient to transport in complex terrain, resulting in low mechanized harvesting rates. In addition, the equipment is large in size and difficult to transport.
By adding tires, towing frames, electric hoists, and supporting lifting equipment to existing sugarcane processing equipment, the existing sugarcane processing equipment can be flexibly disassembled and transported.
It enables flexible transportation and use of equipment in complex terrain, thereby improving the machine harvesting rate.
Smart Images
Figure CN223604438U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of cut-off sugarcane impurity removal equipment that can be towed to move, belong to agricultural machinery technical field. BACKGROUND
[0002] Sugarcane is an important economic product, which can be used for sugar pressing. As the main sugarcane producing area in China, Guangxi accounts for more than 60% of the country's sugarcane area. However, not all the land used for planting economic crops in Guangxi is flat, but mostly mountainous, sloping, forest land and various hilly terrain. The main bottleneck affecting the development of sugar industry is the mechanical harvesting process. In complex terrain, the existing combined mechanical harvesting is greatly affected by the size and slope of the land, sugarcane planting row spacing, lodging, weather, and other factors such as high impurity content, high loss, and sugarcane head crushing. These factors have a negative impact on the mechanical harvesting rate, which is far from the expected goal. Through continuous product research and development and technical improvement, the mechanical harvesting rate of sugarcane has been greatly improved year by year, but the step-by-step mechanical harvesting mode in some areas still faces the problem of large equipment size and transportation difficulty. SUMMARY
[0003] The technical problem to be solved by the utility model is to provide a cut-off sugarcane impurity removal equipment that can be towed to move, which is convenient to disassemble and assemble, flexible to transport, and can solve the problem of inconvenient transportation of existing equipment.
[0004] To solve the above problems, the following technical scheme is adopted: a cut-off sugarcane impurity removal equipment that can be towed to move, comprising a lifting mechanism assembly, a feeding and impurity removal assembly, and a cutting, air separation and conveying assembly. The feeding and impurity removal assembly includes a feeding system and an impurity removal system. The lifting mechanism assembly is parallel to the feeding system, and the cutting, air separation and conveying assembly is located behind the feeding and impurity removal assembly. The lifting mechanism assembly has a lifting chassis at the lower part, the feeding system has a feeding chassis at the lower part, the impurity removal system has an impurity removal chassis at the lower part, and the cutting, air separation and conveying assembly has a conveying chassis at the lower part. The cutting, air separation and conveying assembly is provided with a scraper conveyor.
[0005] The lifting chassis is provided with two lifting front uprights and two lifting rear uprights, and the two lifting front uprights are fixed with a lifting towing frame through a pin shaft 11. Two lifting rear uprights are respectively fixed with lifting axle limiting plates, and a lifting rear axle is further provided. Tires are respectively installed at both ends of the lifting rear axle, the lifting chassis is clamped on the lifting rear axle through the lifting axle limiting plates, and a first U-shaped bolt is further provided. The lifting rear axle is fixed on the lifting rear uprights through the first U-shaped bolt.
[0006] The feeding chassis is provided with two feeding front upright columns and two feeding rear upright columns, and the two feeding front upright columns are fixed with a feeding traction frame through second U-shaped bolts; the impurity removal chassis is provided with an impurity removal front upright column and an impurity removal rear upright column; the feeding rear upright column and the impurity removal front upright column are fixed together through third U-shaped bolts and fourth U-shaped bolts; two feeding rear upright columns are respectively fixed with feeding axle limiting plates; a feeding rear axle is further arranged, the feeding rear axle is respectively provided with tires at two ends, the feeding chassis is clamped on the lifting rear axle through the lifting axle limiting plate, and a fifth U-shaped bolt is further arranged, and the feeding rear axle is fixed on the impurity removal front upright column through the fifth U-shaped bolt;
[0007] The conveying chassis is provided with two conveying front upright columns and two conveying rear upright columns, and the two conveying front upright columns are fixed with a conveying traction frame through sixth U-shaped bolts; the two conveying rear upright columns are respectively fixed with conveying axle limiting plates; a conveying rear axle is further arranged, the conveying rear axle is respectively provided with tires at two ends, the conveying chassis is clamped on the conveying rear axle through the conveying axle limiting plate, and a seventh U-shaped bolt is further arranged, and the conveying rear axle is fixed on the conveying rear upright column through the seventh U-shaped bolt;
[0008] The conveying chassis is provided with two conveying front upright columns and two conveying rear upright columns, and the two conveying front upright columns are fixed with a conveying traction frame through sixth U-shaped bolts; the two conveying rear upright columns are respectively fixed with conveying axle limiting plates; a conveying rear axle is further arranged, the conveying rear axle is respectively provided with tires at two ends, the conveying chassis is clamped on the conveying rear axle through the conveying axle limiting plate, and a seventh U-shaped bolt is further arranged, and the conveying rear axle is fixed on the conveying rear upright column through the seventh U-shaped bolt;
[0009] The present application adds tires and traction frames to the existing sugarcane processing equipment, adds electric hoists and matching hoisting equipment, so that the existing sugarcane processing equipment can be combined with a tractor for transportation and movement, and can be flexibly disassembled and installed, and is not limited by complex terrain in transportation and use. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 is a schematic diagram of the present application;
[0011] Figure 2 is a schematic diagram of the lifting chassis of the present application;
[0012] Figure 3 is a schematic diagram of the feeding chassis and the impurity removal chassis of the present application;
[0013] Figure 4 is a schematic diagram of the conveying chassis of the present application;
[0014] Figure 5 is a partial schematic diagram of the conveying chassis A direction of the present application.
[0015] Explanation of reference numerals: lifting underframe 1, feeding underframe 2, impurity removing underframe 3, conveying underframe 4, scraper conveyor 5, supporting plate 6, cane hook 7, lifting front upright column 8, lifting rear upright column 9, lifting middle upright column 10, pin shaft 11, lifting traction frame 12, lifting axle limiting plate 13, lifting rear axle 14, first U-shaped bolt 15, feeding driven roller 16, feeding conveying belt 17, feeding front upright column 18, feeding middle upright column 19, feeding rear upright column 20, second U-shaped bolt 21, feeding traction frame 22, impurity removing front upright column 23, impurity removing rear upright column 24, third U-shaped bolt 25, fourth U-shaped bolt 26, feeding axle limiting plate 27, feeding rear axle 28, fifth U-shaped bolt 29, electric control box 30, supporting frame 31, conveying front upright column 32, conveying rear upright column 33, conveying middle upright column 34, sixth U-shaped bolt 35, conveying traction frame 36, conveying axle limiting plate 37, conveying rear axle 38, seventh U-shaped bolt 39, gantry 40, electric hoist 41. DETAILED DESCRIPTION
[0016] The embodiment is based on the authorized announcement No. CN22066534U, the utility model name is a kind of continuous uniform feeding's sugarcane impurity removing feeding platform and the authorized announcement No. CN220864124U, the utility model name is a kind of cut-off sugarcane impurity removing equipment.
[0017] As shown in Figures 1-4 A kind of cut-off sugarcane impurity removing equipment that can be pulled and moved, including lifting mechanism assembly, feeding impurity removing assembly, cut-off wind selection conveying assembly;Feeding impurity removing assembly includes feeding system and impurity removing system, lifting mechanism assembly is parallel with feeding system, cut-off wind selection conveying assembly is located at the rear of feeding impurity removing assembly;Lifting mechanism assembly lower part is provided with lifting underframe 1, feeding system lower part is provided with feeding underframe 2, impurity removing system lower part is provided with impurity removing underframe 3, cut-off wind selection conveying assembly lower part is provided with conveying underframe 4;Cut-off wind selection conveying assembly is provided with scraper conveyor 5.
[0018] As shown in Figures 1-2 Lifting mechanism assembly includes lifting underframe 1, rack, motor, speed reducer, drive shaft, driven shaft, chain wheel, chain, supporting plate 6, cane hook 7;Rack is square, installed on lifting underframe 1;Rack top is provided with drive shaft, bottom is provided with driven shaft, at least 2 driving chain wheels are fixed on drive shaft, at least 2 driven chain wheels are fixed on driven shaft, driving chain wheel and driven chain wheel form chain wheel set, chain is installed on chain wheel set;Drive shaft one end is connected with speed reducer and motor;Chain is fixed with a plurality of cane hooks 7;Rack front is covered with supporting plate 6.
[0019] As shown in Figures 1-2As shown, the lifting chassis 1 is provided with two lifting front columns 8 and two lifting rear columns 9 and one lifting middle column 10, and the lifting front columns 8, the lifting rear columns 9 and the lifting middle column 10 are connected through a plurality of connecting rods. The two lifting front columns 8 are respectively fixed with a lifting traction frame 12 through a pin shaft 11; the lifting traction frame 12 is an isosceles triangle, one of the top corners is provided with a traction ring and a pin shaft outside, and the two bottom corners are respectively connected with a hinged plate through a pin shaft, the lifting front column is fixed with the hinged plate, and the pin shaft fixes the hinged plate on the connecting plate; the outer sides of the two lifting rear columns 9 are respectively fixed with a lifting axle limiting plate 13, and the lower part of the lifting axle limiting plate 13 is an upward arc-shaped recess; a lifting rear axle 14 is further provided, the two ends of the lifting rear axle 14 are respectively provided with a tire, the lifting chassis 1 is clamped on the lifting rear axle 14 through the lifting axle limiting plate 13, the arc-shaped recess of the lifting axle limiting plate 13 is matched with the lifting rear axle 14, and two first U-shaped bolts 15 are further provided, the lifting rear axle 14 is respectively fixed on the two lifting rear columns 9 through the first U-shaped bolts 15, and specifically, the first U-shaped bolt is sleeved on the lifting rear axle 14 and then passes through the lifting rear column 9.
[0020] As shown in Figure 1 , 3 , the feeding system comprises a feeding chassis 2, a feeding driven drum 16, a feeding conveyor belt 17, a feeding supporting roller, a feeding driving drum and a feeding transmission motor reduction box assembly. The feeding position is in front and the discharging position is in back, and the feeding chassis 2 gradually increases from front to back; the feeding transmission motor reduction box assembly is installed at the lower part of the rear part of the feeding chassis 2 and comprises a feeding transmission motor and a feeding transmission reduction machine; the feeding driven drum 16 is installed at the front part of the feeding chassis 2, the feeding driving drum is installed at the rear part of the feeding chassis 2, a plurality of feeding supporting rollers are installed at the middle part of the feeding chassis 2, the feeding driving drum, the feeding driven drum 16 and the feeding supporting rollers are provided with the feeding conveyor belt 17; and the feeding transmission reduction machine is connected with the feeding driving drum through a belt.
[0021] As shown in Figure 1 , 3 , the impurity removing system comprises an impurity removing chassis 3, an upper impurity removing frame rear part, a lower impurity removing frame, an upper impurity removing drum, a lower impurity removing drum, an upper impurity removing motor reduction box assembly and a lower impurity removing motor reduction box assembly. The upper impurity removing frame rear part is hinged with the lower impurity removing frame rear part, and the upper impurity removing frame front part is movably connected with the lower impurity removing frame front part. The lower impurity removing motor reduction box assembly is installed at the lower part of the lower impurity removing frame, and the lower impurity removing drum is installed at the upper part of the lower impurity removing frame. The lower impurity removing motor reduction box assembly is connected with the lower impurity removing drum through a belt. The upper impurity removing motor reduction box assembly is installed at the upper part of the upper impurity removing frame, and the upper impurity removing drum is installed at the lower part of the upper impurity removing frame. The upper impurity removing motor reduction box assembly is connected with the upper impurity removing drum through a belt.
[0022] As shown in Figure 1 , 3As shown, the feeding chassis 2 is provided with two feeding front upright columns 18, four feeding middle upright columns 19 and two feeding rear upright columns 20, and the feeding front upright columns 18, the feeding middle upright columns 19 and the feeding rear upright columns 20 are connected by a plurality of connecting rods. The two feeding front upright columns 18 are respectively fixed with feeding traction frames 22 through second U-shaped bolts 21, and the feeding traction frames 22 have the same size and structure as the lifting traction frames 12. The impurity removal chassis 3 is provided with two impurity removal front upright columns 23 and two impurity removal rear upright columns 24, and the impurity removal front upright columns 23 and the impurity removal rear upright columns 24 are connected by a plurality of connecting rods. The feeding rear upright columns 20 and the impurity removal front upright columns 23 are fixed together by third U-shaped bolts 25 and fourth U-shaped bolts 26, specifically, the third U-shaped bolts 25 are sleeved on the impurity removal front upright columns 23, then pass through the feeding rear upright columns 20, and are fixed by nuts. Two feeding rear upright columns 20 are respectively fixed with feeding axle limiting plates 27, and the feeding axle limiting plates 27 have the same size and structure as the lifting axle limiting plates 13. A feeding rear axle 28 is further provided, the feeding rear axle 28 is respectively provided with tires at two ends, the feeding chassis 2 is clamped on the lifting rear axle 14 through the lifting axle limiting plates 13, and the feeding axle limiting plates 27 cooperate with the feeding rear axle 28. Two fifth U-shaped bolts 29 are further provided, and the feeding rear axle 28 is fixed on the impurity removal front upright columns 23 by the fifth U-shaped bolts 29.
[0023] As shown in Figure 1 , 4 , 5, the cutting and winnowing conveying assembly includes a conveying chassis 4, a cutter box, a cutting motor, a cutting speed reducer, an upper cutting knife assembly, a lower cutting knife assembly and a scraper conveyor 5.
[0024] As shown in Figure 1 , 4 , 5, the conveying chassis 4 is provided with two conveying front upright columns 32 and two conveying rear upright columns 33, and four conveying middle upright columns 34 are further arranged in the middle part, and the conveying front upright columns 32, the conveying middle upright columns 34 and the conveying rear upright columns 33 are connected by a plurality of connecting rods. The two conveying front upright columns 32 are fixed with conveying traction frames 36 through sixth U-shaped bolts 35, and the conveying traction frames 36 have the same size and structure as the lifting traction frames 12. The two conveying rear upright columns 33 are respectively fixed with conveying axle limiting plates 37, and the conveying axle limiting plates 37 have the same size and structure as the lifting axle limiting plates 13. A conveying rear axle 38 is further provided, the conveying rear axle 38 is respectively provided with tires at two ends, the conveying chassis 4 is clamped on the conveying rear axle 38 through the conveying axle limiting plates 37, and the conveying chassis 4 cooperates with the conveying axle limiting plates 37. A seventh U-shaped bolt 39 is further provided, and the conveying rear axle 38 is fixed on the two conveying rear upright columns 33 by the seventh U-shaped bolt 39, specifically, the seventh U-shaped bolt 39 is used to fix the conveying rear axle 38 on the cross beam connecting the left and right two conveying rear upright columns 33, and the connecting plate is fixed by a nut.
[0025] As shown in Figure 1 ,4 As shown in Fig. 5, the scraper conveyor 5 is installed on the conveying chassis 4 through a rotating shaft, the gantry 40 is installed on the conveying chassis 4, the electric hoist 41 is installed on the gantry 40, and the electric hoist 41 is connected to the middle section of the scraper conveyor 5 through a chain. The back of the scraper conveyor 5 is provided with a support frame 42, which is hinged to the scraper conveyor 5. After the electric hoist 41 pulls up the scraper conveyor 5, the support frame 42 is lowered to support the lower end of the support frame 42 on the conveying chassis 4. The electric hoist 41 realizes the lifting and flattening of the scraper conveyor 5.
Claims
1. A tractable, movable cutting-type sugarcane impurity removal device, comprising a lifting mechanism assembly, a feeding and impurity removal assembly, and a cutting, air-separating, and conveying assembly; characterized in that: The feeding and impurity removal assembly includes a feeding system and an impurity removal system. The lifting mechanism assembly is parallel to the feeding system, and the cut-off air classifier conveying assembly is located behind the feeding and impurity removal assembly. The lifting mechanism assembly is equipped with a lifting base frame (1), the feeding system is equipped with a feeding base frame (2), the impurity removal system is equipped with an impurity removal base frame (3), and the cut-off air classifier conveying assembly is equipped with a conveying base frame (4). A scraper conveyor (5) is installed on the cut-off air classifier conveying assembly. The lifting base frame (1) is provided with two front lifting columns (8) and two rear lifting columns (9). The two front lifting columns (8) are fixed with lifting traction frames (12) by pins (11). The two rear lifting columns (9) are respectively fixed with lifting axle limit plates (13) and a rear lifting axle (14). Tires are installed at both ends of the rear lifting axle (14). The lifting base frame (1) is clamped on the rear lifting axle (14) by the lifting axle limit plates (13). The first U-bolt (15) is also provided. The rear lifting axle (14) is fixed on the rear lifting column (9) by the first U-bolt (15). The feeding base frame (2) is equipped with two front feeding columns (18) and two rear feeding columns (20). The two front feeding columns (18) are fixed with a feeding traction frame (22) by a second U-bolt (21). The impurity removal base frame (3) is equipped with a front impurity removal column (23) and a rear impurity removal column (24). The rear feeding column (20) and the front impurity removal column (23) are fixed by a third U-bolt (25) and a fourth U-bolt (26). Together; two feeding rear columns (20) are respectively fixed with feeding axle limit plates (27); a feeding rear axle (28) is also provided, with tires installed at both ends of the feeding rear axle (28), the feeding base frame (2) is clamped on the lifting rear axle (14) by the lifting axle limit plate (13), and a fifth U-bolt (29) is also provided, the feeding rear axle (28) is fixed on the impurity removal front column (23) by the fifth U-bolt (29); The conveying base frame (4) is provided with two front conveying columns (32) and two rear conveying columns (33). The two front conveying columns (32) are fixed with a conveying traction frame (36) by a sixth U-bolt (35). The two rear conveying columns (33) are respectively fixed with a conveying axle limit plate (37). A rear conveying axle (38) is also provided. Tires are installed at both ends of the rear conveying axle (38). The conveying base frame (4) is clamped on the rear conveying axle (38) by the conveying axle limit plate (37). A seventh U-bolt (39) is also provided. The rear conveying axle (38) is fixed on the rear conveying column (33) by the seventh U-bolt (39).
2. A tractable, movable cutting-type sugarcane impurity removal device, comprising a lifting mechanism assembly, a feeding and impurity removal assembly, and a cutting, air-separating, and conveying assembly; characterized in that: The feeding and impurity removal assembly includes a feeding system and an impurity removal system. The lifting mechanism assembly is parallel to the feeding system, and the cut-off air classifier conveying assembly is located behind the feeding and impurity removal assembly. The lifting mechanism assembly is equipped with a lifting base frame (1), the feeding system is equipped with a feeding base frame (2), the impurity removal system is equipped with an impurity removal base frame (3), and the cut-off air classifier conveying assembly is equipped with a conveying base frame (4). A scraper conveyor (5) is installed on the cut-off air classifier conveying assembly. A gantry (40) is installed on the conveyor base (4), and an electric hoist (41) is installed on the gantry (40). The electric hoist (41) is connected to the middle section of the scraper conveyor (5) via a chain.