Cutting module based on visual positioning
By using visual positioning technology and a multi-axis drive system, the problem of adapting the cutting module to wide fabrics has been solved, achieving high-precision and high-efficiency cutting, and improving cutting quality and equipment flexibility.
Patent Information
- Application Number
- CN202520271038.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-20
AI Technical Summary
The existing cutting module has a rigid structure and a fixed cutting position, which cannot adapt to the cutting needs of wide fabrics, and the cutting accuracy and efficiency are low.
It employs visual positioning technology combined with a multi-axis drive system and a flexible tool mounting structure. The visual positioning mechanism captures fabric pattern information in real time, and the combination of a geared motor and a lead screw transmission assembly achieves precise position control. The buffer and heating modules optimize the cutting process.
It achieves high-precision and high-efficiency cutting of wide fabrics, reduces the difficulty and error of manual operation, and improves the cutting quality and equipment adaptability.
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Figure CN223604533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to label processing equipment technical field, especially a kind of cutting module based on visual positioning. BACKGROUND
[0002] Cutting machine is indispensable equipment in some light industry, is by means of the acting force of machine movement pressurization to die, to non-metallic material is punched (stamping) processing machine.
[0003] Chinese patent CN215037771U discloses a kind of novel cutting machine, including rack, the rack is equipped with controller, the rack top is equipped with workbench, the workbench is equipped with multiple vertical guide rods, the guide rod top is fixedly connected with lifting base, the lifting base is equipped with piston, the piston rod of piston is vertically downward, the piston rod bottom is connected with lifting plate, the lifting plate is movably sleeved on the guide rod, the lifting plate bottom is equipped with cutter, the lifting plate one side is equipped with inductive device, the rack is also equipped with driving device with the piston transmission connection.
[0004] In the above technical scheme, cutter is installed at the bottom of lifting plate, piston controls lifting plate to move up and down along guide rod to carry out punching operation, the up and down movement of cutter needs to follow lifting plate, and is driven by piston, the structure of this cutting module is rigid, punching position is fixed, and it cannot adapt to the punching demand of wide-width fabric. UTILITY MODEL CONTENT
[0005] The utility model provides a kind of cutting module based on visual positioning, be favorable to solve the problem that some cutting module structure is rigid at present, punching position is fixed, cannot adapt to the punching demand of wide-width fabric.
[0006] The utility model is realized as follows:
[0007] A kind of cutting module based on visual positioning, including two left and right interval parallel distribution first slide rail, first slide rail is movably connected with first slider, first slider is connected with first driving element, first driving element can control first slider reciprocating sliding along the length direction of first slide rail;First slide rail top is vertically provided with second slide rail, and the bottom of second slide rail is connected with the first slider on the left and right two first slide rails, and first slider can drive second slide rail reciprocating sliding along the length direction of first slide rail, second slide rail is movably connected with second slider, and second slider is connected with second driving element, and second driving element can control second slider reciprocating sliding along the length direction of second slide rail;Second slider is detachably connected with blanking device, and the blanking device includes base, and rotating driving element is arranged on the base, the output end of rotating driving element is drivingly connected with pressing rod, the pressing rod is vertically arranged and can be moved up and down relative to the base, the top of pressing rod is provided with pressure block for receiving external pressure holding mechanism, and reset spring is arranged between the bottom of pressure block and base, and the bottom of pressing rod is provided with detachable cutter;Visual positioning mechanism is also fixed on the base.
[0008] On the basis of the above technical solutions, the first driving element and the second driving element are speed reduction motors, and a screw rod transmission assembly is arranged between the first driving element and the first slider and between the second driving element and the second slider.
[0009] On the basis of the above technical solutions, a linear guide structure is arranged between the first slider and the first slide rail and between the second slider and the second slide rail.
[0010] On the basis of the above technical solutions, a position sensor is arranged between the first slider and the first slide rail and between the second slider and the second slide rail.
[0011] On the basis of the above technical solutions, the base is a U-shaped frame structure, one transverse end of which is connected to the second slider by a fastener, and an extension frame is arranged on the base, and the visual positioning mechanism is mounted on the extension frame.
[0012] On the basis of the above technical solutions, the extension frame is vertically arranged on the top of the base, and the visual positioning mechanism is located on one side of the pressing rod.
[0013] On the basis of the above technical solutions, a cutter seat is arranged at the bottom of the pressing rod, the cutter is detachably arranged at the bottom of the cutter seat, and the cutting edge of the cutter faces downward.
[0014] On the basis of the above technical solutions, a buffer structure is arranged between the top of the cutter seat and the base.
[0015] On the basis of the above technical solutions, the buffer structure is a disc spring, and the extension direction of the disc spring is parallel to the longitudinal direction.
[0016] On the basis of the above technical solutions, a heating module is arranged on the cutter seat.
[0017] Compared with the prior art, the utility model at least includes following advantages:
[0018] The utility model discloses a first slide rail and second slide rail of collaborative operation are set up, constitute nimble displacement module, can be erected above wide width fabric with cutting, satisfy the demand of cutting device nimble movement and carry out cutting station adjustment, and cutting device adopts the pressure bar that can be independently up and down of base, simplify and light weight cutting activity component, can according to actual cutting load nimble selection of matched pressure structure, in addition, through the application of visual positioning technology, realize high accuracy cutting of complex pattern or fine line on fabric. Visual positioning mechanism can capture pattern information on fabric in real time, and accurately calculate cutting position, greatly reduce the difficulty and error of manual operation. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment, should understand, the following drawings only shows some embodiments of the utility model, therefore should not be seen as the limitation to the scope, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other related drawings according to these drawings.
[0020] Figure 1 It is the structure schematic diagram of cutting module based on visual positioning in an embodiment;
[0021] Figure 2 It is Figure 1 The side view of cutting device in it;
[0022] Figure 3 It is Figure 1 The three-dimensional structure schematic diagram of cutting device in it;
[0023] Figure 4 It is the bottom structure schematic diagram of tool holder.
[0024] Marked in the drawing: 100, first slide rail;110, first sliding block;120, first motor;130, reach sensor;200, second slide rail;210, second sliding block;220, second motor;300, cutting device;310, base;320, pressure rod;321, pressure block;330, rotary transmission;331, third motor;340, reset spring;350, tool holder;360, cutter;370, disc spring;380, extension frame;390, visual positioning mechanism. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application.
[0026] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0027] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to one element or there can be a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration, and do not represent the only embodiment.
[0028] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0029] In combination Figures 1-4 The present embodiment discloses a cutting module based on visual positioning, aiming to realize high-precision and high-efficiency cutting of wide fabric by integrating visual positioning technology, multi-axis driving system and flexible cutter 360 mounting structure.
[0030] In the present embodiment, the cutting module specifically includes a displacement device, a punching device 300 and a visual positioning device.
[0031] Among them, such as Figure 1As shown, the displacement device comprises two first slide rails 100 arranged in parallel with a left-right interval, a first sliding block 110 movably connected on the first slide rail 100, a first driving member connected with the first sliding block 110, the first driving member being capable of controlling the first sliding block 110 to reciprocate along the length direction of the first slide rail 100; a second slide rail 200 is vertically arranged above the first slide rail 100, the bottom of the second slide rail 200 is connected with the first sliding block 110 on the left and right two first slide rails 100, the first sliding block 110 is capable of driving the second slide rail 200 to reciprocate along the length direction of the first slide rail 100, a second sliding block 210 is movably connected on the second slide rail 200, a second driving member is connected with the second sliding block 210, the second driving member is capable of controlling the second sliding block 210 to reciprocate along the length direction of the second slide rail 200. In actual application, the first slide rail 100 is used to provide structural support for the front and back movement of the second slide rail 200, and the second slide rail 200 is used to provide structural support for the left and right movement of the blanking device 300, and the two are cooperated to constitute a double-shaft linkage mechanism, so that the blanking device 300 can be flexibly moved.
[0032] In order to accurately control the positions of the first sliding block 110 and the second sliding block 210, a position sensor 130 (such as a photoelectric switch or a proximity switch) is arranged. When the sliding block reaches the preset position, the position sensor 130 sends a signal to trigger the driving member to stop running, so as to ensure that the moving distance is within the safe stroke range.
[0033] Further, the first driving member and the second driving member specifically adopt a reduction motor, which are respectively a first motor 120 and a second motor 220, and a screw transmission assembly is arranged between the first motor 120 and the first sliding block 110 and between the second motor 220 and the second sliding block 210. The reduction motor has the advantages of large output torque, stable rotating speed, high control precision, etc., and can meet the accurate position control requirements of the cutting die assembly in the horizontal and vertical directions.
[0034] In order to ensure the stable sliding between the first sliding block 110 and the first slide rail 100 and between the second sliding block 210 and the second slide rail 200, a linear guide structure is arranged, and in the embodiment, guide grooves are arranged on the side walls of the first slide rail 100 and the second slide rail 200. The linear guide structure can improve the stability and precision of sliding.
[0035] The second sliding block 210 is detachably connected with a blanking device 300, which is used to complete the cutting of the label in cooperation with an external pressure structure (such as a hydraulic mechanism).
[0036] Specifically, the punching device 300 comprises a base 310, which is a U-shaped frame structure, and one end of the base 310 is connected with the second sliding block 210 through fasteners (bolts). The base 310 is provided with a rotary driving member, which is specifically a third motor 331. The output end of the third motor 331 is drivingly connected with a pressing rod 320 through a rotary transmission member 330. The rotary transmission member 330 comprises a gear and a gear chain. The third motor 331 can accurately adjust the angle of the pressing rod 320 according to actual instructions, so as to meet the punching requirements at different angles.
[0037] Further, the pressing rod 320 is vertically arranged and can move up and down relative to the base 310. The top of the pressing rod 320 is provided with a pressing block 321 for receiving an external pressing mechanism. The bottom of the pressing block 321 is abuttingly provided with a reset spring 340 relative to the base 310. The bottom of the pressing rod 320 is provided with a detachable cutter 360. Figure 2 And Figure 4 The bottom of the pressing rod 320 is provided with a cutter seat 350. The cutter 360 is detachably arranged at the bottom of the cutter seat 350. The shape and size of the cutter seat 350 are matched with the cutter 360, so that the cutter 360 can be stably installed and transmit the pressing force. The cutting edge of the cutter 360 faces downward, which is used for cutting the fabric. The top of the cutter seat 350 is provided with a buffer structure between the base 310, which is used for reducing the impact and damage to the fabric during cutting, and improving the cutting quality. The buffer structure in the embodiment is a disc spring 370, and the extension direction of the disc spring 370 is parallel to the longitudinal direction.
[0038] In order to adapt to the cutting requirements of some special fabrics (such as thermoplastic materials), the cutter seat 350 is provided with a heating module. The heating module can heat the cutter 360 to a certain temperature, so that the cutter 360 can soften the fabric during cutting, reduce the cutting resistance, and improve the cutting efficiency and quality.
[0039] The application of the buffer structure and the heating module can reduce the impact and damage to the fabric and the cutter 360 during cutting, and improve the cutting quality and service life.
[0040] The base 310 is provided with an extension frame 380, and the visual positioning mechanism 390 is installed on the extension frame 380. The extension frame 380 is vertically arranged on the top of the base 310, and the visual positioning mechanism 390 is located on one side of the pressing rod 320, so as to facilitate real-time capture of the pattern information on the fabric. The visual positioning mechanism 390 adopts a high-precision camera and an image processing algorithm, can capture the pattern information on the fabric in real time, and accurately calculate the cutting position. Through linkage control with the driving system, high-precision cutting of complex patterns or fine lines on the fabric is realized. The application of the visual positioning mechanism 390 greatly improves the cutting precision and efficiency, and reduces the difficulty and error of manual operation. The image processing algorithm in the visual positioning mechanism 390 can identify and analyze the patterns on the fabric, and extract the feature information required for cutting. By comparing and matching with the preset cutting template, the cutting position is calculated. The image processing algorithm has the characteristics of high precision, high speed and strong robustness, and can adapt to the cutting needs of different fabrics and patterns. It should be noted that the visual positioning mechanism 390 is prior art, and its specific structure and working principle will not be described here. Those skilled in the art can select and implement it from prior art according to actual working conditions.
[0041] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A vision-based positioning cutting module, characterized by, The utility model provides a kind of stamping device, including two first slide rails (100) that are spaced apart left and right and distribute in parallel, first slide block (110) is movably connected on the first slide rail (100), first slide block (110) is connected with first driving part, first driving part can control first slide block (110) reciprocating sliding along the length direction of first slide rail (100);Second slide rail (200) is vertically provided above first slide rail (100), and the bottom of second slide rail (200) is connected with the first slide block (110) on the left and right two first slide rails (100), and first slide block (110) can drive second slide rail (200) reciprocating sliding along the length direction of first slide rail (100), and second slide block (210) is movably connected on second slide rail (200), and second slide block (210) is connected with second driving part, and second driving part can control second slide block (210) reciprocating sliding along the length direction of second slide rail (200); Second slide block (210) is detachably connected with blanking device (300), and blanking device (300) includes pedestal (310), and rotating driving part is provided on the pedestal (310), and the output end of rotating driving part is drivingly connected with pressing rod (320), and pressing rod (320) is vertically arranged and can be up and down movably relative to pedestal (310), and pressing rod (320) top is provided with pressure block (321) for receiving external pressure holding mechanism, and reset spring (340) is arranged between the bottom of pressure block (321) and the pedestal (310), and detachable cutter (360) is arranged on the bottom of pressing rod (320);Visual positioning mechanism (390) is further fixed on the pedestal (310).
2. The vision positioning-based cutting module according to claim 1, wherein, The first driving part and the second driving part adopt a reduction motor, and a screw rod transmission assembly is arranged between the first driving part and the first slide block (110) and between the second driving part and the second slide block (210).
3. The vision positioning-based cutting module according to claim 2, wherein, A linear guide structure is arranged between the first slide block (110) and the first slide rail (100) and between the second slide block (210) and the second slide rail (200).
4. The vision positioning-based cutting module according to claim 3, wherein, A position sensor (130) is arranged between the first slide block (110) and the first slide rail (100) and between the second slide block (210) and the second slide rail (200).
5. The vision positioning-based cutting module according to claim 1, wherein, The pedestal (310) is a U-shaped frame structure, one end of which is connected to the second slide block (210) by a fastener, and an extension frame (380) is arranged on the pedestal (310), and the visual positioning mechanism (390) is mounted on the extension frame (380).
6. The vision positioning-based cutting module according to claim 5, wherein, The extension frame (380) is vertically arranged on the top of the pedestal (310), and the visual positioning mechanism (390) is located on one side of the pressing rod (320).
7. The vision positioning-based cutting module according to claim 1, wherein, The bottom of the pressing rod (320) is provided with a tool holder (350), and the cutter (360) is detachably arranged at the bottom of the tool holder (350), and the cutting edge of the cutter (360) faces downward.
8. The vision positioning-based cutting module according to claim 7, wherein, A buffer structure is arranged between the top of the tool holder (350) and the pedestal (310).
9. The vision positioning-based cutting module according to claim 8, wherein, The buffer structure is a disc spring (370), and the extension direction of the disc spring (370) is parallel to the longitudinal direction.
10. The vision positioning-based cutting module according to claim 7, wherein, A heating module is arranged on the tool holder (350).
Citation Information
Patent Citations
Novel cutting machine
CN215037771U