Automatic sprue shearing device for injection molding

By combining pneumatic shear assembly and electrostatic dust removal fan, the problems of low efficiency and product damage caused by manual gate cutting during automotive headlight injection molding are solved, achieving efficient automatic gate cutting and electrostatic dust removal, thus improving production efficiency and product quality.

CN223604925UActive Publication Date: 2025-11-28CHANGZHOU MINGYU COMM EQUIP CO LTD
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Patent Information

Application Number
CN202423270560.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-28
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Manually cutting the gate during the injection molding process of automotive lights is time-consuming, labor-intensive, inefficient, and can easily lead to product damage or non-compliance with appearance standards, increasing labor costs and production waste.

Method used

An automatic injection molding gate cutting device, which combines a pneumatic shear assembly and an electrostatic dust removal fan, achieves automatic gate cutting and electrostatic dust removal, thereby improving production efficiency and product quality.

Benefits of technology

It enables rapid and continuous gate trimming operations, avoiding product damage, improving product appearance quality, reducing labor costs, and minimizing production waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic sprue shearing device for injection molding. The automatic sprue shearing device comprises a U-shaped support frame arranged at one end of a conveying frame and a pneumatic shear group arranged on the U-shaped support frame, supporting legs on the two sides of the U-shaped supporting frame are installed on the end face of the conveying frame. An electrostatic eliminating device is further arranged on the end face, below the U-shaped supporting frame, of the conveying frame. In the injection molding process, the automatic sprue shearing device for injection molding can quickly and continuously complete sprue shearing operation, a large number of injection molding products can be treated in a short time, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic sprue shearing device of injection moulding. BACKGROUND

[0002] The car lamp is the tool of the road illumination when the vehicle drives at night, and is the prompt tool of sending various vehicle driving signals.

[0003] At present, the light distribution mirror of the car lamp needs the manual shearing of the sprue in the injection moulding process, and after shearing the sprue, a separate electrostatic dust removal process is needed; this part of process not only is time-consuming, laborious and artificial, and the work efficiency is also relatively low; the manual shearing speed is slow, a large amount of injection moulding products cannot be handled in a short time, the product quality is improved; and the product damage or sprue trimming uneven caused by factors such as force and position during manual operation makes the product appearance not meet the standard. UTILITY MODEL CONTENT

[0004] In view of the above problems, the utility model aims at providing automatic sprue shearing and electrostatic dust removal injection moulding automatic sprue shearing device.

[0005] The technical scheme of the utility model is as follows:

[0006] The injection moulding automatic sprue shearing device comprises a U-shaped support frame installed at one end of a conveying frame and a group of pneumatic scissors arranged on the U-shaped support frame, the legs on the two sides of the U-shaped support frame are installed on the end face of the conveying frame, and the end face of the conveying frame below the U-shaped support frame is further provided with an electrostatic device.

[0007] The pneumatic scissors group comprises two oppositely arranged pneumatic scissors, the pneumatic scissors are both installed on the crossbeam of the U-shaped frame through a support assembly, and the scissors end of the pneumatic scissors is upward.

[0008] The support assembly comprises a clamp for fixing the pneumatic scissors, the clamp is connected with a supporting rod through a vertical rod, and the other end of the supporting rod is installed on the crossbeam.

[0009] The electrostatic device comprises two oppositely arranged electrostatic dust removal fans, the air outlet of the electrostatic dust removal fan is upward and consistent with the direction of the scissors end of the pneumatic scissors.

[0010] The end face of the conveying frame on the two ends of the electrostatic dust removal fan is provided with a supporting rod.

[0011] The crossbeam between the two electrostatic dust removal fans is provided with a mounting block, the mounting block is fixed on the crossbeam and connected with the corresponding electrostatic dust removal fan through bolts; the mounting block is composed of a base and an increment block in the center of the base.

[0012] The injection molding automatic sprue shearing device can quickly and continuously complete the sprue shearing operation during the injection molding process, a large number of injection molding products can be processed in a short time, and the production efficiency is improved.

[0013] Secondly, the injection molding automatic sprue shearing device can accurately operate according to the set parameters, avoids product damage or uneven sprue trimming caused by factors such as force and position during manual operation, makes the product appearance more in line with the standard, and improves the product quality.

[0014] Finally, the injection molding automatic sprue shearing device reduces the labor cost of manual operation, and indirectly reduces production waste and reduces costs due to high work efficiency and high product qualification rate. DETAILED DESCRIPTION

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0016] In the drawings, 1 is a U-shaped support frame, 2 is a supporting leg, 3 is a pneumatic scissors, 4 is a crossbeam, 5 is a scissors end, 6 is a clamp, 7 is a vertical rod, 8 is a supporting rod, 9 is an electrostatic dust removal fan, 10 is a supporting rod, 11 is a mounting block, and 12 is a base. DETAILED DESCRIPTION

[0017] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model will be described clearly and completely below in combination with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0018] Referring to Figure 1 The structure schematic view of the present application is shown, the injection molding automatic sprue shearing device comprises a U-shaped support frame 1 mounted at one end of a conveying frame and a group of pneumatic scissors arranged on the U-shaped support frame; the supporting legs 2 on the two sides of the U-shaped support frame are mounted on the end face of the conveying frame; and an electrostatic removal device is further arranged on the end face of the conveying frame below the U-shaped support frame. The excess rubber strips of the two car lights are simultaneously sheared off by the pneumatic scissors group, and the car lights are simultaneously subjected to electrostatic removal treatment, thereby greatly improving the production efficiency.

[0019] The pneumatic scissors group comprises two oppositely arranged pneumatic scissors 3, the pneumatic scissors are both mounted on the crossbeam 4 of the U-shaped frame through a support assembly, and the scissors end 5 of the pneumatic scissors faces upward. The excess rubber of the two car lights is sheared off by the pneumatic scissors, which facilitates the subsequent annealing process operation.

[0020] The support assembly includes a clasp 6 for fixing the pneumatic scissors, the clasp is connected with a vertical rod 7 and a support rod 8, the other end of the support rod is installed on the crossbeam. The pneumatic assembly is installed on the crossbeam through the clasp and the vertical rod.

[0021] The electrostatic device includes two electrostatic precipitators 9 arranged oppositely, the air outlets of the electrostatic precipitators are upwardly consistent with the direction of the scissor end of the pneumatic scissors. In the injection molding production, the product surface may adsorb dust and other small particles, the electrostatic blower can generate airflow with static electricity to adsorb and remove the dust and other impurities, so as to keep the product surface clean, which is particularly important for injection molding products with high appearance quality requirements; secondly, when the injection molding product is taken out from the mold, it may be adsorbed on the mold due to static electricity, the electrostatic blower can use the principle that similar charges repel each other to make the product and the mold have the same kind of charge, thereby reducing the adsorption force between the product and the mold and helping the product to be smoothly demolded.

[0022] The transport frame end faces of the two ends of the electrostatic precipitator are provided with support rods 10, which are installed on the transport frame end faces through the support rods.

[0023] The crossbeam between the two electrostatic precipitators is provided with a mounting block 11, the mounting block is fixed on the crossbeam and connected with the corresponding electrostatic precipitator through bolts; the mounting block is composed of a base 12 and an incremental block in the center of the base. The electrostatic precipitator and the crossbeam are connected through the mounting block, so that the support rod provides a more stable support force for the electrostatic precipitator.

Claims

1. An automatic sprue cutting device for injection molding, characterized by comprising: The utility model relates to a kind of transport frame, including the U-shaped support frame installed in one end of transport frame and the group of pneumatic scissors provided on U-shaped support frame;The foot of the two sides of the U-shaped support frame is installed on the end surface of transport frame;The end surface of transport frame below the U-shaped support frame is also provided with electrostatic device.

2. The injection molding automatic sprue shearing apparatus according to claim 1, characterized by The pneumatic scissors group includes two pneumatic scissors arranged oppositely, and the pneumatic scissors are installed on the crossbeam of the U-shaped frame through support assembly, and the scissors end of the pneumatic scissors is upward.

3. The injection molding automatic gate trimming device of claim 2, wherein, The support assembly includes a clamp for fixing the pneumatic scissors, and the clamp is connected with a support rod through a vertical rod, and the other end of the support rod is installed on the crossbeam.

4. The injection molding automatic gate trimming device of claim 1, wherein, The electrostatic precipitator fan includes two electrostatic precipitator fans arranged oppositely, and the air outlet of the electrostatic precipitator fan is upward and consistent with the direction of the scissors end of the pneumatic scissors.

5. The injection molding automatic sprue shearing apparatus according to claim 4, wherein The end surface of the transport frame at the two ends of the electrostatic precipitator fan is provided with a support rod.

6. The injection molding automatic sprue shearing apparatus according to claim 4, wherein The crossbeam between the two electrostatic precipitator fans is provided with a mounting block, and the mounting block is fixed on the crossbeam and connected with the corresponding electrostatic precipitator fan through bolts; the mounting block is composed of a base and an increment block in the center of the base.