Glass fiber punching and charging device
By designing an automated glass fiber punching and loading device, the problems of low efficiency and low yield of punching and loading floats into glass fiber tubes were solved, realizing automated installation and punching of floats, and improving production efficiency and yield.
Patent Information
- Application Number
- CN202423150978.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing technologies, punching holes in fiberglass tubes to install floats is inefficient and yields low quality, relying mainly on manual operation.
A glass fiber perforation and loading device was designed, including a float feeding device, a perforation and loading base, a loading clamp, a receiving robot, and a perforation mechanism, to realize the automated conveying of the float and the automatic perforation of the glass fiber tube.
This improved production efficiency and yield, and enabled automated installation and drilling of the floats at the ends of the fiberglass tubes.
Smart Images

Figure CN223605075U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a punching equipment more specifically relates to a glass fiber punching loading device. BACKGROUND
[0002] In the structure of the existing float ball valve, a long valve rod is used to connect a float ball, the valve rod of the float ball valve made of metal is made of stainless steel material and aluminum alloy material, and the valve rod of the float ball valve made of plastic is basically made of glass fiber pipe, so it is necessary to punch a hole in the position close to the end of the side wall of the glass fiber pipe during daily production, and then the plastic float ball is installed on the end of the glass fiber pipe by screwing the bolt into the hole, and the punching of the glass fiber pipe and the installation of the float ball in the prior art are all realized by manual operation, so there are problems of low production efficiency and low yield. SUMMARY
[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a glass fiber punching loading device with high production efficiency and high yield.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a glass fiber punching loading device, which comprises a float ball feeding device, a punching loading base, a loading clamp, a material collecting manipulator and a punching mechanism, the loading clamp is installed on the upper side of the punching loading base, the material collecting manipulator is used to clamp the glass fiber pipe and then insert the end of the glass fiber pipe into the loading clamp, the float ball feeding device is composed of a float ball vibrating disc and a feeding track, one end of the feeding track is connected to the float ball vibrating disc, and the other end extends to the loading clamp, so as to send the float ball from the float ball vibrating disc into the loading clamp, and the end of the glass fiber pipe is inserted into the float ball through the loading clamp, and the punching mechanism is arranged above the loading clamp to punch the glass fiber pipe with the installed float ball.
[0005] As a further improvement of the utility model, the punching loading base is fixedly installed with a clamp sliding rail and a translation motor, the end of the feeding track and the punching mechanism are arranged above the clamp sliding rail in sequence, the loading clamp is slidably arranged on the clamp sliding rail and threadedly cooperates with the rotating shaft of the translation motor, so as to be driven by the translation motor to move along the clamp sliding rail, the punching loading base is provided with a feeding cylinder at the position close to the end of the feeding track, the pushing rod of the feeding cylinder extends into the end of the feeding track, so that when the loading clamp moves to the end of the feeding track, the feeding cylinder acts to push the float ball into the loading clamp.
[0006] As a further improvement of the utility model, the loading clamp comprises a clamp base plate and a clamp jaw, the clamp jaw is installed on the upper side of the clamp base plate, the lower side of the clamp base plate is slidably arranged on the clamp slide rail and is in threaded cooperation with the rotating shaft of the translation motor, the material collecting manipulator grabs the glass fiber tube and inserts it into the clamp jaw, and the feeding cylinder pushes the floating ball into the clamp jaw and is sleeved on the glass fiber tube in the clamp jaw.
[0007] As a further improvement of the utility model, the clamp jaw comprises a placing seat, a clamp cylinder and an upper clamp plate and a lower clamp plate, the upper side of the placing seat is provided with a strip-shaped placing groove, a cylindrical floating ball is placed in the placing groove, one end of the groove wall of the placing groove is provided with a through hole for the glass fiber tube to pass through, the upper clamp plate and the lower clamp plate are both L-shaped plate structures, and one side of the upper clamp plate and the lower clamp plate is reversibly connected to the clamp cylinder and is reversibly turned up and down under the control of the clamp cylinder, and the side edges of the upper clamp plate and the lower clamp plate are both provided with semicylindrical grooves, when the upper clamp plate and the lower clamp plate are turned up and down and folded, the two semicylindrical grooves cooperatively form a clamping channel for clamping the glass fiber tube.
[0008] As a further improvement of the utility model, the punching mechanism comprises a punching support and a punching head, the punching support is fixed on the punching loading base and extends above the clamp slide rail and is located on the work station behind the feeding track, the punching head is liftable and is installed on the punching support to be above the clamp slide rail, so that when the clamp base plate with the glass fiber tube sleeved with the floating ball slides to below the punching head, the punching head is lowered to punch the floating ball and the glass fiber tube synchronously.
[0009] As a further improvement of the utility model, the punching mechanism further comprises a sleeve, the sleeve is vertically arranged below the punching head and is arranged in a straight line with the punching head.
[0010] The utility model discloses the setting of the floating ball feeding device can realize the automatic conveying of the floating ball, and the combination of the loading clamp and the material collecting manipulator can realize the automatic taking of the glass fiber tube, then the floating ball is installed on the end of the glass fiber tube, and finally the setting of the punching mechanism can realize the automatic punching effectively, so compared with the manual mode in the prior art, the production efficiency is high, and the yield is high. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the overall structural drawing of the punching loading device of the utility model;
[0012] Figure 2 It is Figure 1 It is the overall structural drawing of the material collecting manipulator;
[0013] Figure 3For Figure 1 The overall structure diagram of the middle clamp jaw part;
[0014] Figure 4 For Figure 1 The overall structure diagram of the punching mechanism;
[0015] Figure 5 For Figure 1 The overall structure diagram of the floating ball feeding device. DETAILED DESCRIPTION
[0016] The utility model will be further described in detail below by combining with the embodiments shown in the drawings.
[0017] Referring to Figure 1 The glass fiber punching and feeding device of the embodiment comprises a floating ball feeding device 3, a punching and feeding base 21, a feeding clamp 22, a material collecting manipulator 24 and a punching mechanism 23, the feeding clamp 22 is installed on the upper side of the punching and feeding base 21, the material collecting manipulator 24 is used for clamping the glass fiber tube and then inserting the end of the glass fiber tube into the feeding clamp 22, the floating ball feeding device 3 is composed of a floating ball vibrating disc 31 and a feeding track 32, one end of the feeding track 32 is connected to the floating ball vibrating disc 31, the other end extends to the feeding clamp 22, so as to send the floating ball from the floating ball vibrating disc 31 into the feeding clamp 22 and insert the end of the glass fiber tube into the floating ball through the feeding clamp 22, the punching mechanism 23 is arranged above the feeding clamp 22, so as to punch the glass fiber tube with the installed floating ball, through the arrangement of the above components, the automatic installation of the floating ball on the end of the glass fiber tube and then punching can be effectively realized, and the production efficiency is increased.
[0018] Next, each component will be described in further detail by combining with the drawings:
[0019] Referring to Figures 2 to 5As shown, the perforated loading base 21 is used as the rack of each component to form the perforated loading workbench. First, the first step uses the material receiving manipulator 24 to receive the fiber tube loaded by the fiber tube loading device 1, then uses the combination of the floating ball vibrating disc 31 and the loading track 32 to deliver the floating ball to the loading clamp 22, and then uses the loading clamp 22 to realize the installation of the fiber tube on the floating ball. In this embodiment, the floating ball is a cylindrical floating ball, so the main function of the loading clamp 22 is to receive the glass fiber tube through the material receiving manipulator 24, then make the end of the floating ball opposite to the end of the glass fiber tube, then use the pushing action of the loading cylinder 213 to make the end of the floating ball sleeve connected to the glass fiber tube, and then use the cooperation of the translation motor 212 and the clamp sliding rail 211 to realize the transfer of the glass fiber tube with the sleeve floating ball to the next perforating station. The loading clamp 22 is arranged as a clamp base plate 221 and a clamp jaw 222, the clamp jaw 222 is installed on the upper side of the clamp base plate 221, the lower side of the clamp base plate 221 is slidably arranged on the clamp sliding rail 211 and threadedly cooperates with the rotating shaft of the translation motor 212, so that the transfer of the station is simply and effectively realized. In addition, the clamp jaw 222 in this embodiment includes a placing seat 2224, a clamp cylinder 2221, an upper clamp plate 2222 and a lower clamp plate 2223. The upper side of the placing seat 2224 is provided with a long strip-shaped placing groove, and the cylindrical floating ball is placed in the placing groove. One end of the groove wall is provided with a through hole for the glass fiber tube to pass through. The upper clamp plate 2222 and the lower clamp plate 2223 are both L-shaped plate structures, and one side of each of the upper clamp plate 2222 and the lower clamp plate 2223 is reversibly connected to the clamp cylinder 2221 and is controlled by the clamp cylinder 2221 to be reversibly turned up and down. The side edges of the upper clamp plate 2222 and the lower clamp plate 2223 are both provided with a semicylindrical groove. When the upper clamp plate 2222 and the lower clamp plate 2223 are reversibly turned up and down, the two semicylindrical grooves cooperatively form a clamping channel for clamping the glass fiber tube. In order to ensure the stability of the sleeve connection of the floating ball to the end of the glass fiber tube, the clamp cylinder 2221 and the upper clamp plate 2222 and the lower clamp plate 2223 are provided with two groups and are arranged side by side.
[0020] The punching mechanism 23 in the embodiment has the same structure as the prior art, and specifically includes a punching support 231 and a punching head 232. The punching support 231 is fixed on the punching loading base 21 and extends above the clamp slide rail 211 and is located at a work station behind the feeding rail 32. The punching head 232 is installed on the punching support 231 in a lifting manner and extends above the clamp slide rail 211. When the clamp base plate 221 with the glass fiber tube sleeved with the floating ball slides below the punching head 232, the punching head 232 is lowered to punch the floating ball and the glass fiber tube at the same time. The punching effect is achieved by the lifting of the punching head 232. The punching mechanism 23 in the embodiment further includes a sleeve 233 which is vertically arranged below the punching head 232 and is arranged in a straight line with the punching head 232.
[0021] In summary, the glass fiber punching loading device in the embodiment realizes automatic loading by the combination of the floating ball feeding device 3 and the material collecting manipulator 24, and then realizes loading and punching by the combination of the loading clamp 22 and the punching mechanism 23.
[0022] The above only describes the preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solution falling within the concept of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary technical personnel in the technical field, some improvements and decorations without departing from the principles of the present application are also considered to be within the protection scope of the present application.
Claims
1. A glass fiber perforation and loading device, characterized in that: The device includes a float feeding device (3), a punching and loading base (21), a loading clamp (22), a receiving robot (24), and a punching mechanism (23). The loading clamp (22) is installed on the upper side of the punching and loading base (21). The receiving robot (24) is used to clamp the glass fiber tube and insert the end of the glass fiber tube into the loading clamp (22). The float feeding device (3) is composed of a float vibrating plate (31) and a feeding track (32). One end of the feeding track (32) is connected to the float vibrating plate (31), and the other end extends to the loading clamp (22) to feed the float from the float vibrating plate (31) into the loading clamp (22) and insert the end of the glass fiber tube into the float through the loading clamp (22). The punching mechanism (23) is located above the loading clamp (22) to punch holes in the glass fiber tube of the loaded float.
2. The glass fiber perforation and loading device according to claim 1, characterized in that: The punching and loading base (21) is fixedly installed with a clamp slide rail (211) and a translation motor (212). The end of the loading track (32) and the punching mechanism (23) are arranged in sequence above the clamp slide rail (211). The loading clamp (22) is slidably set on the clamp slide rail (211) and threadedly engaged with the shaft of the translation motor (212) so as to be driven by the translation motor (212) to move along the clamp slide rail (211). The punching and loading base (21) is provided with a loading cylinder (213) near the end of the loading track (32). The push rod of the loading cylinder (213) extends into the end of the loading track (32) so that when the loading clamp (22) moves to the end of the loading track (32), the loading cylinder (213) is activated to push the float into the loading clamp (22).
3. The glass fiber perforation and loading device according to claim 2, characterized in that: The loading clamp (22) includes a clamp base plate (221) and a clamp claw (222). The clamp claw (222) is installed on the upper side of the clamp base plate (221). The lower side of the clamp base plate (221) is slidably set on the clamp slide rail (211) and threadedly engaged with the shaft of the translation motor (212). The receiving robot (24) grabs the glass fiber tube and inserts it into the clamp claw (222). The feeding cylinder (213) pushes the float into the clamp claw (222) and attaches it to the glass fiber tube inside the clamp claw (222).
4. The glass fiber perforation and loading device according to claim 3, characterized in that: The clamping jaw (222) includes a placement seat (2224), a clamping cylinder (2221), an upper clamping plate (2222), and a lower clamping plate (2223). The upper side of the placement seat (2224) has an elongated placement groove, into which a cylindrical float is placed. One end of the placement groove has a through hole for a fiberglass tube to pass through. Both the upper clamping plate (2222) and the lower clamping plate (2223) are L-shaped plate structures. One side of the upper clamping plate (2222) and the lower clamping plate (2223) can be flipped and connected to the clamping cylinder (2221). They are flipped up and down under the control of the clamping cylinder (2221). The upper clamping plate (2222) and the lower clamping plate (2223) are provided with semi-cylindrical grooves on their sides. When the upper clamping plate (2222) and the lower clamping plate (2223) flip up and down and close, the two semi-cylindrical grooves cooperate with each other to form a clamping channel for clamping the glass fiber tube.
5. The glass fiber perforation and loading device according to claim 4, characterized in that: The punching mechanism (23) includes a punching bracket (231) and a punching head (232). The punching bracket (231) is fixed on the punching and loading base (21) and extends above the clamp slide rail (211). It is located at the work station after the loading track (32). The punching head (232) is mounted on the punching bracket (231) in a liftable manner, so as to be above the clamp slide rail (211). When the clamp base plate (221) slides with the glass fiber tube fitted with the float under the punching head (232), the punching head (232) descends and punches holes in the float and glass fiber tube simultaneously.
6. The glass fiber perforation and loading device according to claim 5, characterized in that: The punching mechanism (23) also includes a sleeve (233), which is vertically arranged below the punching head (232) and is arranged in a straight line with the punching head (232).