Motorcycle dustproof cover manufacturing machine

The design of the motorcycle dust cover manufacturing machine solves the problem that existing equipment cannot easily adjust the length of the bag, and realizes efficient and tight dust cover processing, thereby improving production efficiency and product quality.

CN223605090UActive Publication Date: 2025-11-28浙江德恒机械有限公司
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Patent Information

Application Number
CN202422924803.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-28
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing motorcycle dust cover processing equipment cannot easily adjust the length of the bag, resulting in excessive equipment footprint and easy shrinkage of the rubber band, affecting service life and product quality.

Method used

A motorcycle dust cover manufacturing machine was designed, including a material unwinding, rubber band pressing, transverse sealing, longitudinal sealing and slitting device. The machine utilizes ultrasonic embossing and heating wheel assembly to ensure a tight bond between the rubber band and the material. The synchronous drive mechanism improves production efficiency and quality, and is adaptable to the processing of dust covers of different specifications.

Benefits of technology

It enables mass production of dust covers of different specifications, improves production efficiency and finished product quality, reduces equipment footprint, and extends the service life of dust covers.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a motorcycle dustproof cover manufacturing machine which comprises a material unwinding device, a rubber band edge pressing device, a transverse sealing device, a longitudinal edge sealing device, a secondary heat sealing device and a slitting device. The rubber band edge pressing device fixes a rubber band to the edge of a material through the ultrasonic embossing wheel set and the heating wheel set, and it is guaranteed that the edge is smooth and the rubber band is firm. The transverse sealing device is used for connecting one side edge of the stacked materials in a heat sealing mode, the longitudinal edge sealing device is used for conducting heat sealing on the materials at intervals to form independent openings, the secondary heat sealing device is used for reinforcing the materials subjected to longitudinal edge sealing, durability is enhanced, finally, the slitting device is used for slitting the materials into independent dustproof covers, and the whole equipment is compact in design, easy and convenient to operate and high in efficiency. The length of the bag body can be conveniently adjusted to adapt to manufacturing of dustproof covers of different specifications, and the production efficiency and the product quality are effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a motorcycle dust cover manufacturing field especially relates to a motorcycle dust cover manufacturing machine. BACKGROUND

[0002] The motorcycle dust cover is a protective accessory specially designed for motorcycles, bicycles, electric vehicles and other vehicles, which mainly prevents rain and dust from falling on the vehicle, protects the parked vehicle, avoids wet pollution and affects subsequent riding. The dust cover is usually made of high-elasticity material, one end is open and is gathered by rubber band, so that it can be easily and tightly fitted on the motorcycle, preventing external pollutants from entering.

[0003] At the same time, the installation and replacement of the motorcycle dust cover are relatively simple, and users can choose the appropriate size of the dust cover according to their needs. On the basis of mass production of motorcycle dust covers, corresponding processing equipment is also needed. The existing dust cover processing equipment cannot conveniently process motorcycle dust covers of different lengths, and due to the characteristics of motorcycle dust covers, the length of some motorcycle dust covers will be much longer than the width. If such equipment is used directly, it cannot conveniently adjust the processing length of different bags, and it also needs too long equipment to edge and cut the bags, resulting in too large equipment area. At the same time, the dust cover processed by the existing dust cover processing equipment also has the problem that the entire dust cover cannot be used continuously after the rubber band breaks and retracts. Therefore, there is an urgent need for a motorcycle dust cover manufacturing machine that can mass-produce and conveniently adjust the length of the bag body to prepare dust covers of different specifications. At the same time, the motorcycle dust cover manufacturing machine should not occupy too much factory area, and the dust cover manufactured by the motorcycle dust cover manufacturing machine should also improve the product quality and prolong the service life. SUMMARY

[0004] The utility model solves the technical problem in the prior art and provides a motorcycle dust cover manufacturing machine.

[0005] To achieve the above object, the utility model provides the following technical scheme: A motorcycle dust cover manufacturing machine, including material unwinding device for conveying upper and lower two layers of material along effective transportation direction in turn, rubber band edge pressing device for heat sealing rubber band to material edge, transverse sealing device for heat sealing and connecting the edge of the corresponding side of the material after mutual stacking, longitudinal edge sealing device for heat sealing the middle interval of the material after edge sealing into independent opening, and slitting device for slitting the material into independent dust cover, the rubber band edge pressing device includes edge pressing frame, upper and lower rubber band edge pressing assembly for fixing rubber band to the edge of upper and lower two layers of material respectively and arranged axially on the edge pressing frame, and edge pressing drive mechanism for driving the operation of upper and lower rubber band edge pressing assembly, the upper and lower rubber band edge pressing assembly all include ultrasonic embossing wheel group for sealing rubber band into material folded edge, heating wheel group for heating and curing the folded edge of embossed material, and folded edge plate for sending the folded edge of material in material unwinding device into ultrasonic embossing wheel group, the embossing wheel and edge heating wheel on ultrasonic embossing wheel group and heating wheel group are all arranged at the same side position of edge pressing frame.

[0006] Adopt the above technical scheme, through material unwinding device conveying upper and lower two layers of material, rubber band edge pressing device fixes rubber band to material, transverse sealing device and longitudinal edge sealing device respectively heat seal and connect material in horizontal and vertical directions, and finally slitting device is used for slitting material into independent dust cover, so that the motorcycle dust cover manufacturing equipment can realize batch manufacturing, wherein the upper and lower rubber band edge pressing device utilizes the high frequency vibration principle of ultrasonic wave, transmits sound wave energy to the contact surface of rubber band and material folded edge, so that rubber band and material edge are combined under high frequency vibration, form tight edge sealing, can make material edge form uniform pattern, the smoothness of the processed edge is good and no wrinkle appears, the appearance of finished product is improved, after ultrasonic embossing, heating wheel group is used for heating and curing treatment to material folded edge, so that the material edge after embossing can be quickly bonded and shaped, the firmness of edge sealing is enhanced, the tight combination of rubber band and material is realized through such treatment, the fixing property is enhanced, rubber band does not shrink back, even if the elastic edge of dust cover is broken on the vehicle, rubber band does not shrink back, does not hinder the continuous use of dust cover, so as to ensure the service life of dust cover, through the driving of edge pressing drive mechanism, it is ensured that the upper and lower rubber band edge pressing assembly can work synchronously, so that the fixing of rubber band of upper and lower two layers of material is carried out simultaneously, the production efficiency and processing quality are improved, when preparing dust cover of different specifications, the user can directly replace material of different widths to manufacture dust cover of different widths, and through longitudinal edge sealing device at different length positions, dust cover of different lengths can be conveniently processed, and then through slitting device, the continuous dust cover is slitted, so that dust cover of different specifications can be conveniently and efficiently prepared.

[0007] The motorcycle dust cover manufacturing machine can be further provided with: the transverse sealing device comprises a transverse sealing frame and a rotating transverse sealing heating wheel set arranged on the transverse sealing frame, and a transverse sealing heating wheel on the transverse sealing heating wheel set is arranged at an end away from the edge sealing heating wheel, and the transverse sealing device and the rubber band edge sealing device are both driven to work by the edge sealing driving mechanism.

[0008] The transverse sealing device comprises a transverse sealing frame and a transverse sealing heating wheel set, and the upper and lower groups of material edges are heat sealed into a dust cover by the heating wheel set, so that the connection is firm, and the working synchronization of the two devices can be ensured by the fact that the transverse sealing device and the rubber band edge sealing device share an edge sealing driving mechanism as a power source, so that the coordination and efficiency of the entire manufacturing process are improved, the time and management cost required for separate control are reduced, the working efficiency and capacity of the production line are improved, the uniform driving force can ensure that the force applied in different operation steps is consistent, the quality consistency of the finished product is maintained, the product qualification rate is improved, the need for multiple independent driving systems is reduced, the design and maintenance of the equipment are simplified, and the cost and failure rate are reduced.

[0009] The motorcycle dust cover manufacturing machine can be further provided with: the edge sealing driving mechanism comprises an edge sealing motor arranged on an edge sealing frame, and a rotating first transmission roller, a second transmission roller and a third transmission roller arranged on the edge sealing frame, the first transmission roller and the second transmission roller are synchronously rotated by transmission gears that mesh with each other, the edge sealing motor drives the first transmission roller to rotate through a main drive belt, the first transmission roller drives the lower rubber band edge sealing assembly to rotate through a lower edge sealing belt, the second transmission roller drives the upper rubber band edge sealing assembly to rotate through an upper edge sealing belt, a slave drive belt that synchronously rotates is arranged between the first transmission roller and the third transmission roller, and the third transmission roller drives the transverse sealing heating wheel set to rotate through a transverse sealing belt.

[0010] The edge sealing driving mechanism comprises an edge sealing motor and a series of transmission rollers, the synchronous operation between different components is realized through the cooperation of the main drive belt, the lower edge sealing belt and the upper edge sealing belt, the accurate control of the upper and lower rubber band edge sealing assemblies is realized through the accurate mechanical transmission system, the working efficiency and processing precision of the manufacturing machine are improved, the time and management cost required for separate control are reduced, the synchronization degree is improved, the upper and lower layers of materials after edge sealing can be directly and synchronously sealed together by the transverse sealing heating wheel set, the first transmission roller drives the lower rubber band edge sealing assembly through the lower edge sealing belt, the second transmission roller drives the upper rubber band edge sealing assembly through the upper edge sealing belt, a slave drive belt that synchronously rotates is arranged between the first transmission roller and the third transmission roller, and the third transmission roller drives the transverse sealing heating wheel set to rotate through a transverse sealing belt, so that the production process is further optimized and the manufacturing cost is reduced.

[0011] The motorcycle dust cover manufacturing machine can be further provided with a traction roller group arranged between the transverse sealing device and the longitudinal sealing device and used for delivering the material along the effective conveying direction, the traction roller group and the transverse sealing device are synchronously rotated through a synchronous belt, and the ultrasonic embossing wheel group and the heating wheel group are synchronously rotated through an embossing belt.

[0012] By adopting the technical scheme, the traction roller group, the transverse sealing device and the longitudinal sealing device are synchronously rotated through the synchronous belt, the continuity and consistency of the material are ensured, the stable delivery of the material in the effective conveying direction is ensured, the production efficiency and the yield are improved, and the length of the cover body can be conveniently adjusted by controlling the conveying amount of the traction roller group.

[0013] The motorcycle dust cover manufacturing machine can be further provided with a storage mechanism arranged between the traction roller group and the longitudinal sealing device, the storage mechanism comprises a storage rack arranged above the sealing frame and a swing rod plate arranged below the sealing frame, one end of the swing rod plate is hinged to the sealing frame, the sealing frame is provided with swing rod cylinders corresponding to the two sides of the swing rod plate, one end of the swing rod cylinder is hinged to the sealing frame, the output end is hinged to the two sides of the swing rod plate, and a plurality of storage rollers for alternately winding the material upwards and downwards are arranged on the swing rod plate and the storage rack.

[0014] By adopting the technical scheme, the storage mechanism comprises the storage rack and the swing rod plate, the swing of the swing rod plate is controlled through the swing rod cylinder, the temporary storage and orderly arrangement of the material are realized, the accumulation and wrinkles of the material in the longitudinal sealing and slitting process are prevented, and the flatness and processing quality of the material are ensured.

[0015] The motorcycle dust cover manufacturing machine can be further provided with a secondary heat sealing device arranged between the longitudinal sealing device and the slitting device and used for performing secondary heat sealing on the heat sealing line of the material after the longitudinal sealing, the secondary heat sealing device comprises a heat sealing frame and a welding assembly arranged on the heat sealing frame, the welding assembly comprises a welding frame, a welding seat arranged on the welding frame, a welding cylinder arranged on the welding seat and a welding head arranged on the output end of the welding cylinder, and the welding cylinder is used for driving the welding head to axially ascend and descend.

[0016] By adopting the technical scheme, the secondary heat sealing device is used for performing secondary heat sealing on the heat sealing line of the material after the longitudinal sealing and reinforcing the rubber band edge to be slitted, the firmness and strength of the sealing edge are significantly improved, the durability and reliability of the dust cover are ensured, the material waste caused by poor sealing is reduced, and the utilization rate of the material and the production efficiency are improved.

[0017] The motorcycle dust cover manufacturing machine can be further provided with a sliding block arranged on the welding frame and capable of sliding transversely along the heat sealing frame, a guide shaft arranged on the welding frame, and the welding seat arranged outside the guide shaft and capable of sliding longitudinally along the guide shaft.

[0018] According to the technical scheme, the welding frame can slide along the heat sealing frame in the transverse direction through the sliding block, so that the transverse position of the welding seat can be adjusted conveniently, the welding head can be adjusted according to the length of the sleeve body to face the heat sealing line for secondary heat sealing, and the welding head can slide in the longitudinal direction through the guide shaft to adapt to dustproof sleeves of different widths, thereby improving the adaptability of the equipment.

[0019] The motorcycle dustproof sleeve manufacturing machine can be further provided with a heat sealing fine adjustment mechanism on each side of the secondary heat sealing device, and the heat sealing fine adjustment mechanism comprises a lifting frame, a lifting seat arranged on the lifting frame and sliding, a lifting roller arranged on the lifting seat and rotating, and a roller shaft height adjustment mechanism for adjusting the axial height of the lifting roller.

[0020] According to the technical scheme, the heat sealing fine adjustment mechanism is arranged to store the sleeve body on the lifting roller after the lifting roller is raised, so that the land area is not expanded, and the heat sealing position can be controlled accurately through the roller shaft height adjustment mechanism to ensure accurate butt joint and uniform heat sealing of the heat sealing line.

[0021] The motorcycle dustproof sleeve manufacturing machine can be further provided with a heat sealing fine adjustment mechanism on each side of the secondary heat sealing device, and the heat sealing fine adjustment mechanism comprises a lifting frame, a lifting seat arranged on the lifting frame and sliding, a lifting roller arranged on the lifting seat and rotating, and a roller shaft height adjustment mechanism for adjusting the axial height of the lifting roller.

[0022] According to the technical scheme, the axial height of the lifting roller on the lifting frame can be adjusted accurately through the threaded connection of the screw rod and the adjusting rod, the height of the lifting roller can be adjusted by the operator through simple rotating operation, the operation is intuitive and convenient, the work efficiency is improved, the height adjustment mechanism occupies a small space and has a compact structure, the device space is saved, the overall mechanical design is more compact, the rotating angle of the screw rod and the moving position of the screw sleeve have a linear relationship, the target structure moving distance can be controlled by controlling the rotating angle of the screw rod, and since the screw rod and the screw sleeve are matched by threads, the position adjustment of the screw rod and the screw sleeve does not affect the connection state of the screw connection, the deviation of the relative position in the operation process can be reduced, and the accuracy of the adjustment accuracy can be ensured.

[0023] The motorcycle dust cover manufacturing machine can be further provided with the material unwinding device, which comprises an upper material unwinding assembly, a lower material unwinding assembly and an upper material conveying frame, the upper material unwinding assembly is used for conveying the upper layer of material to the upper rubber band edge pressing assembly through the upper material conveying frame, the lower material unwinding assembly is used for conveying the lower layer of material to the lower rubber band edge pressing assembly, and the upper and lower material unwinding assemblies each comprise a material unwinding seat, a material unwinding frame arranged on the material unwinding seat, a material unwinding driving motor and a material unwinding lifting cylinder, one end of the material unwinding frame is hinged to the material unwinding seat through a hinge shaft, the other end of the material unwinding frame is provided with a material unwinding roller, the material unwinding driving motor is used for driving the material unwinding roller to rotate and unwind, and the material unwinding lifting cylinder is used for driving the material unwinding frame to rotate along the hinge shaft and driving the material unwinding roller to be lifted or lowered.

[0024] By using the above technical scheme, the material unwinding lifting cylinder is used to drive the material unwinding frame to rotate along the hinge shaft and drive the material unwinding roller to be lifted or lowered, so that the height of the material unwinding roller can be adjusted according to the thickness and characteristics of different materials, the flexibility and adaptability of the equipment are improved, and the upper and lower material unwinding assemblies can uniformly and stably feed the upper layer of material and the lower layer of material to the rubber band edge pressing device.

[0025] The utility model will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the three-dimensional schematic view of the utility model embodiment.

[0027] Figure 2 It is the front view of the utility model embodiment.

[0028] Figure 3 It is the three-dimensional schematic view of the rubber band edge pressing device of the utility model embodiment.

[0029] Figure 4 It is the internal structure schematic view of the rubber band edge pressing device of the utility model embodiment.

[0030] Figure 5 It is the structure schematic view of the lower rubber band edge pressing assembly of the utility model embodiment.

[0031] Figure 6 It is the structure schematic view of the lower rubber band edge pressing assembly of the utility model embodiment Figure 2 .

[0032] Figure 7 It is the internal structure schematic view of the secondary heat sealing device and the line sealing fine adjustment mechanism of the utility model embodiment.

[0033] Figure 8 It is the three-dimensional schematic view of the secondary heat sealing device and the line sealing fine adjustment mechanism of the utility model embodiment.

[0034] Figure 9It is a three-dimensional schematic view of the welding assembly of the embodiment of the utility model.

[0035] Figure 10 It is a three-dimensional schematic view of the sealing fine adjustment mechanism of the embodiment of the utility model.

[0036] Figure 11 It is a three-dimensional schematic view of the slitting device of the embodiment of the utility model.

[0037] Figure 12 It is a three-dimensional schematic view of the slitting device of the embodiment of the utility model.

[0038] Figure 13 It is a three-dimensional schematic view of the lower material unwinding device of the embodiment of the utility model. Implementation

[0039] As Figures 1-13 shown, a motorcycle dust cover manufacturing machine comprises material unwinding devices 1 for conveying upper and lower layers of material arranged in sequence along an effective conveying direction, rubber band edge pressing devices 2 for heat sealing rubber bands to the edges of the material, transverse sealing devices 3 for heat sealing and connecting the edges of the corresponding side of the material after being stacked on each other, traction roller groups 4 for pulling the material to the transverse sealing devices 3, storage devices 5 for storing the transversely sealed material, longitudinal edge sealing devices 6 for heat sealing the middle of the material after edge sealing into independent openings, secondary heat sealing devices 7 for heat sealing the material after longitudinal sealing, slitting devices 8 for slitting the material into independent dust covers, and conveying belts 80 for conveying the slitted dust covers out.

[0040] As Figure 13 shown, the material unwinding device 1 comprises an upper material unwinding assembly 11, a lower material unwinding assembly 12, and an upper material conveying frame 13, the upper material unwinding assembly 11 is used for conveying the upper layer of material to the upper rubber band edge pressing assembly 22 through the upper material conveying frame 13, the lower material unwinding assembly 12 is used for conveying the lower layer of material to the lower rubber band edge pressing assembly 23, the upper material unwinding assembly 11 and the lower material unwinding assembly 12 each comprise an unwinding seat 111, an unwinding frame 112 arranged on the unwinding seat 111, an unwinding drive motor 113, and an unwinding lifting cylinder 114, one end of the unwinding frame 112 is hinged to the unwinding seat 111 through a hinge shaft 115, the other end is provided with an unwinding roller 116, the unwinding drive motor 113 is used for driving the unwinding roller 116 to rotate and unwind, and the unwinding lifting cylinder 114 is used for driving the unwinding frame 112 to rotate along the hinge shaft 115, driving the unwinding roller 116 to rise or lower, and adapting to the unwinding of materials of different thicknesses.

[0041] As Figures 3-6As shown, the rubber band edge pressing device 2 comprises an edge pressing frame 21, an upper rubber band edge pressing assembly 22 and a lower rubber band edge pressing assembly 23 axially arranged on the edge pressing frame 21 for fixing the upper and lower layers of material edges with rubber bands respectively, and an edge pressing driving mechanism for driving the upper rubber band edge pressing assembly 22 and the lower rubber band edge pressing assembly 23 to work. The upper rubber band edge pressing assembly 22 and the lower rubber band edge pressing assembly 23 each comprise an ultrasonic embossing wheel set 221 for sealing the rubber band into the material fold, a heating wheel set 222 for heating and curing the embossed material fold, and a fold plate 223 for feeding the material edge after being folded into the ultrasonic embossing wheel set 221. The ultrasonic embossing wheel set 221 and the heating wheel set 222 are arranged at the same side of the edge pressing frame 21, wherein the fold plate 223 is provided with a triangular fold part 2231 corresponding to the embossing wheel 2211. The edge pressing driving mechanism drives the ultrasonic embossing wheel set 221 and the heating wheel set 222 to rotate, so that the material edge is first folded by the triangular fold part 2231 while the rubber band is wrapped in the fold, then the embossing wheel 2211 and the ultrasonic welder 2212 weld the pattern at the fold, and then the edge pressing heating wheel 2221 is rolled to heat and cure, so that the rubber band is stably wrapped in the material, avoiding the rubber band from retracting after the material edge is broken.

[0042] As shown in Figures 3-6 , the transverse sealing device 3 comprises a transverse sealing frame 31 and a transverse sealing heating wheel set 32 rotatably arranged on the transverse sealing frame 31. The transverse sealing heating wheel 331 of the transverse sealing heating wheel set 32 is arranged at one end away from the edge pressing heating wheel 2221. The transverse sealing device 3 and the rubber band edge pressing device 2 are driven to work by the edge pressing driving mechanism. The edge pressing driving mechanism comprises an edge pressing motor 24 arranged on the edge pressing frame 21, and a first transmission roller 25, a second transmission roller 26 and a third transmission roller 27 rotatably arranged on the edge pressing frame 21. The first transmission roller 25 and the second transmission roller 26 are synchronously rotated by the transmission gears 250 engaged with each other. The edge pressing motor 24 drives the first transmission roller 25 to rotate through the main drive belt 241. The first transmission roller 25 drives the lower rubber band edge pressing assembly 23 to rotate through the lower edge pressing belt 251. The second transmission roller 26 drives the upper rubber band edge pressing assembly 22 to rotate through the upper edge pressing belt 261. The first transmission roller 25 and the third transmission roller 27 are synchronously rotated by the slave drive belt 271. The third transmission roller 27 drives the transverse sealing heating wheel set 32 to rotate through the transverse sealing belt 272. The traction roller set 4 and the transverse sealing device 3 are synchronously rotated by the synchronous belt 40. The ultrasonic embossing wheel set 221 and the heating wheel set 222 are synchronously rotated by the embossing belt 220.

[0043] As shown in Figure 3 , Figure 4As shown, the material storage mechanism 5 includes a material storage rack 51 arranged above the edge sealing frame 21 and a swing rod plate 52 arranged below the edge sealing frame 21, one end of the swing rod plate 52 is hinged to the edge sealing frame 21, the edge sealing frame 21 is provided with a swing rod cylinder 53 corresponding to the two sides of the swing rod plate 52, one end of the swing rod cylinder 53 is hinged to the edge sealing frame 21, and the output end is hinged to the two sides of the swing rod plate 52, and a plurality of material storage rollers 521 for winding the material up and down alternately are arranged on the swing rod plate 52 and the material storage rack 51.

[0044] As shown in Figure 7 , Figure 8 , Figure 11 As shown, the longitudinal edge sealing device 6 includes a heat sealing frame 70, an upper longitudinal sealing plate 61 and a lower longitudinal sealing plate 62, and a longitudinal sealing driving mechanism for driving the upper longitudinal sealing plate 61 and the lower longitudinal sealing plate 62 to move close to or away from each other, the longitudinal sealing driving mechanism includes an upper longitudinal sealing driving shaft 611 arranged on both sides of the upper longitudinal sealing plate 61, a lower longitudinal sealing driving shaft 621 arranged on both sides of the lower longitudinal sealing plate 62, a main drive transmission shaft 63 and a main drive motor 64, the upper longitudinal sealing driving shaft 611 and the lower longitudinal sealing driving shaft 621 are connected to the main drive transmission shaft 63 through a cam transmission mechanism 630, the main drive motor 64 drives the main drive transmission shaft 63 to rotate, and drives the upper longitudinal sealing plate 61 and the lower longitudinal sealing plate 62 to longitudinally seal the passing material into a continuous dust cover with independent openings.

[0045] As shown in Figures 7-9 As shown, the secondary heat sealing device 7 includes a heat sealing frame 70 and a welding assembly 71 arranged on the heat sealing frame 70, the welding assembly 71 includes a welding frame 72, a welding seat 73 arranged on the welding frame 72, a welding cylinder 74 arranged on the welding seat 73, and a welding head 75 arranged on the output end of the welding cylinder 74, the welding cylinder 74 is used to drive the welding head 75 to axially ascend and descend, wherein the welding frame 72 is provided with a sliding block 720 which can slide transversely along the heat sealing frame 70 corresponding to the two ends of the heat sealing frame 70, the welding frame 72 is provided with a guide shaft 721, the welding seat 73 is provided with a guide sleeve 731 which can be sleeved outside the guide shaft 721 and can slide longitudinally along the guide shaft 721 through the guide sleeve 731, and the pressing surface of the welding head 75 is provided with a plurality of dot-matrix arranged welding points 750, the opening edge with a heat sealing line is secondarily heat sealed by the welding points 750 to improve the strength of the sleeve opening.

[0046] As shown in Figures 7-10As shown, the two sides of the secondary heat sealing device 7 are provided with sealing line fine adjustment mechanisms 9, the sealing line fine adjustment mechanisms 9 each include a lifting frame 91, a lifting seat 92 slidingly arranged on the lifting frame 91, a lifting roller 93 rotatably arranged on the lifting seat 92, and a roller shaft height adjusting mechanism for adjusting the axial height of the lifting roller 93, the roller shaft height adjusting mechanism includes screw rods 94 arranged at both ends of the lifting seat 92 and an adjusting rod 95 penetrating through the lifting frame, the both ends of the lifting seat 92 are threadedly connected with the screw rods 94, the adjusting rod 95 is provided with an adjusting hand wheel 951 after penetrating through the lifting frame 91, the adjusting rod 95 and the screw rods 94 are driven through bevel gears 952, and the axial height of the lifting roller 93 on the lifting frame 91 is adjusted by rotating the adjusting hand wheel 951.

[0047] As shown in the drawings, Figure 12 The slitting device 8 includes an upper knife plate 81 and a lower knife seat 82 arranged on the heat sealing frame 70, and a cutting knife driving mechanism 83 for driving the upper knife plate 81 to approach or move away from the lower knife seat 82, and a cutting knife 811 loaded on the upper knife plate 81 and driven by the cutting knife driving mechanism 83 to cut the material.

[0048] As shown in the drawings, Figures 1-13 The utility model discloses a motorcycle dust cover manufacturing machine, which has the following steps when in use:

[0049] 1. Material unwinding:

[0050] The upper material and the lower material are respectively discharged from the material unwinding device 1 by the upper material unwinding assembly 11 and the lower material unwinding assembly 12 and conveyed to the upper rubber band edge pressing assembly 22 and the lower rubber band edge pressing assembly 23.

[0051] 2. Rubber band edge pressing:

[0052] The upper rubber band edge pressing assembly 22 and the lower rubber band edge pressing assembly 23 press the edges of the upper and lower materials, respectively. The rubber band is wrapped around the folded edge by the edge folding plate 223, and then the rubber band is sealed into the material edge by the ultrasonic embossing wheel set 221. Then, the heated wheel set 222 is used to heat and solidify the embossed material edge. Then, the upper and lower materials after edge pressing are folded and pulled to the transverse sealing device 3 by the traction roller set 4.

[0053] 3. Transverse sealing:

[0054] The transverse sealing device 3 seals and connects the edges of the upper and lower materials, forming the preliminary structure of the continuous dust cover. The transverse sealing heated wheel set 32 works under the drive of the edge pressing driving mechanism, ensuring the firmness of the seal.

[0055] 4. Material storage:

[0056] The storage mechanism 5 temporarily stores the transversely sealed material to avoid breakage. The swing lever plate 52 and the storage roller 521 on the storage rack 51 are staggered to store the material, preventing the material from accumulating and wrinkling during longitudinal sealing and slitting.

[0057] 5. Longitudinal sealing:

[0058] The upper longitudinal sealing plate 61 and the lower longitudinal sealing plate 62 of the longitudinal sealing device 6 are driven by the longitudinal sealing drive mechanism to move closer or farther apart, completing the longitudinal sealing operation and spacing the heat seal, forming a continuous roll of dustproof sleeves with independent openings. The heat seal line position is adjusted by the seal line fine adjustment mechanism 9 for subsequent secondary heat sealing.

[0059] 6. Secondary heat sealing:

[0060] The secondary heat sealing device 7 performs secondary heat sealing on the longitudinal sealing material heat seal line opening. The welding head 75 in the welding assembly 71 is driven by the welding cylinder 74 to move axially up and down, reinforcing the opening edge with a heat seal line. The heat seal line position is adjusted by the seal line fine adjustment mechanism 9 for subsequent slitting.

[0061] 7. Slitting:

[0062] The slitting device 8 slits the secondary heat sealed material into individual dustproof sleeves, completing the final product.

[0063] 8. Conveying finished products:

[0064] The slitted dustproof sleeves are conveyed out by the conveyor belt 80, completing the entire production process.

Claims

1. A motorcycle dust cover manufacturing machine, characterized in that: The device includes a material unwinding device arranged sequentially along the effective transport direction for conveying upper and lower layers of material, a rubber band pressing device for heat-sealing rubber bands to the edges of the material, a transverse sealing device for heat-sealing the edges of the stacked material on corresponding sides, a longitudinal sealing device for heat-sealing the sealed material at intervals to form independent openings, and a slitting device for cutting the material into independent dust covers. The rubber band pressing device includes a pressing frame, upper and lower rubber band pressing assemblies axially arranged on the pressing frame for fixing rubber bands to the edges of the upper and lower layers of material, and a pressing drive mechanism for driving the upper and lower rubber band pressing assemblies. The upper and lower rubber band pressing assemblies each include an ultrasonic embossing wheel assembly for sealing the rubber band into the folded edge of the material, a heating wheel assembly for heating and curing the folded edge of the embossed material, and a folding plate for feeding the folded edge of the material from the material unwinding device into the ultrasonic embossing wheel assembly. The embossing wheels and pressing heating wheels on the ultrasonic embossing wheel assembly and the heating wheel assembly are all located on the same side of the pressing frame.

2. The motorcycle dust cover manufacturing machine according to claim 1, characterized in that: The transverse sealing device includes a transverse sealing frame and a transverse sealing heating wheel assembly that is rotatably mounted on the transverse sealing frame. The transverse sealing heating wheel on the transverse sealing heating wheel assembly is located at the end away from the edge pressing heating wheel. Both the transverse sealing device and the rubber band edge pressing device are driven by an edge pressing drive mechanism.

3. A motorcycle dust cover manufacturing machine according to claim 2, characterized in that: The pressing drive mechanism includes a pressing motor mounted on a pressing frame and a first, second, and third transmission rollers that rotate on the pressing frame. The first and second transmission rollers rotate synchronously via meshing transmission gears. The pressing motor drives the first transmission roller to rotate via a main drive belt. The first transmission roller drives the lower elastic band pressing assembly to rotate via a lower pressing belt. The second transmission roller drives the upper elastic band pressing assembly to rotate via an upper pressing belt. A synchronously rotating driven belt is provided between the first and third transmission rollers. The third transmission roller drives the horizontal sealing heating wheel assembly to rotate via a horizontal sealing belt.

4. A motorcycle dust cover manufacturing machine according to claim 3, characterized in that: A traction roller group is provided between the transverse sealing device and the longitudinal sealing device to deliver the material along the effective transport direction. The traction roller group and the transverse sealing device rotate synchronously via a synchronous belt. The ultrasonic embossing wheel group and the heating wheel group rotate synchronously via an embossing belt.

5. A motorcycle dust cover manufacturing machine according to claim 4, characterized in that: A material storage mechanism is provided between the traction roller group and the longitudinal sealing device. The material storage mechanism includes a material storage rack above the sealing frame and a swing rod plate below it. One end of the swing rod plate is hinged to the sealing frame. The sealing frame is provided with swing rod cylinders on both sides corresponding to the swing rod plate. One end of the swing rod cylinder is hinged to the sealing frame, and the output end is hinged to both sides of the swing rod plate. Both the swing rod plate and the material storage rack are provided with multiple material storage rollers for materials to be wound around alternately.

6. A motorcycle dust cover manufacturing machine according to any one of claims 1-5, characterized in that: A secondary heat sealing device is provided between the longitudinal sealing device and the cutting device to perform a secondary heat sealing of the material after longitudinal sealing. The secondary heat sealing device includes a heat sealing frame and a welding assembly set on the heat sealing frame. The welding assembly includes a welding frame, a welding seat set on the welding frame, a welding cylinder set on the welding seat, and a welding head set at the output end of the welding cylinder. The welding cylinder is used to drive the welding head to move axially up and down.

7. A motorcycle dust cover manufacturing machine according to claim 6, characterized in that: The welding frame is provided with sliders at both ends corresponding to the heat sealing frame, which can slide laterally along the heat sealing frame. The welding frame is provided with a guide shaft, and the welding seat is sleeved outside the guide shaft and can slide longitudinally along the guide shaft.

8. A motorcycle dust cover manufacturing machine according to claim 6, characterized in that: Both sides of the secondary heat sealing device are provided with sealing line fine adjustment mechanisms. Each sealing line fine adjustment mechanism includes a lifting frame, a lifting seat that is slidably set on the lifting frame, a lifting roller that is rotatably set on the lifting seat, and a roller height adjustment mechanism for adjusting the axial height of the lifting roller.

9. A motorcycle dust cover manufacturing machine according to claim 8, characterized in that: The roller height adjustment mechanism includes screws at both ends of the lifting seat and an adjusting rod passing through the lifting frame. The lifting seat is threaded to both ends of the screws. The adjusting rod passes through the lifting frame and is equipped with an adjusting handwheel. The adjusting rod and the screws are driven by a helical gear. By rotating the adjusting handwheel, the axial height of the lifting roller on the lifting frame is adjusted.

10. A motorcycle dust cover manufacturing machine according to any one of claims 1-5, characterized in that: The material unwinding device includes a feeding unwinding assembly, a discharging unwinding assembly, and a feeding conveyor frame. The feeding unwinding assembly is used to convey the upper layer of material to the upper elastic band pressing assembly via the feeding conveyor frame. The discharging unwinding assembly is used to convey the lower layer of material to the lower elastic band pressing assembly. Both the feeding and discharging unwinding assemblies include an unwinding seat, an unwinding frame mounted on the unwinding seat, an unwinding drive motor, and an unwinding lifting cylinder. One end of the unwinding frame is hinged to the unwinding seat via a hinge shaft, and the other end is provided with an unwinding roller. The unwinding drive motor is used to drive the unwinding roller to rotate and unwind. The unwinding lifting cylinder is used to drive the unwinding frame to rotate along the hinge shaft, thereby raising or lowering the unwinding roller.