Full-automatic convex die sheet laying machine for bulletproof helmet

The automated device of the fully automatic punch sheet laying machine solves the problem of unstable quality in manual sheet laying of bulletproof helmets, realizes uniform bonding of sheet material and high-quality production of finished products, improves production efficiency and reduces resource waste.

CN223605097UActive Publication Date: 2025-11-28JIHUA 3502 PROFESSIONAL GARMENT
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Patent Information

Application Number
CN202423307574.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The traditional sheet-laying process for bulletproof helmets relies on manual operation, resulting in inconsistent product quality, the risk of burns, uneven sheet bonding, poor product quality, and the inability to repair, leading to resource waste.

Method used

The fully automatic punch sheet laying machine includes an automatic weighing and feeding device for large sheets, a sheet clamping and laying device, a large sheet middle pressing and holding device, a heating and gentle pressing device, a vacuum sheet suction and uniform sheet laying rotation device, a small sheet feeding and laying pressing device, and a hot air blowing and heating device for both large and small sheets, to achieve automated, precise sheet laying and bonding.

Benefits of technology

It achieves effective bonding between material sheets, prevents deformation, results in high-quality finished products with an attractive appearance, improves work efficiency, and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a full -automatic male die sheet laying machine of bulletproof helmet, it includes frame, install big sheet automatic weighing feeding device on the frame, 6 big sheet holds sheet clamp laying device, big sheet middle part pressure stick and keep device, 6 big sheet heating soft pressure device, laying head mould vacuum suction sheet and even laying rotation device, small sheet feeding and laying pressure stick device and big or small sheet blow hot -blast heating device, big sheet is positioned on the laying head mould and pressure stick quality is stable, makes each layer sheet between sheet center position all can maximum limit's superposition and sticks together, guarantees the laying quality of sheet center area, prevents the deflection of sheet, the perfect bonding between sheets, guarantees the smooth deformation of sheet, adopts the full -automatic laying of the application, the effective bonding between sheets, laying is even, the appearance of bulletproof helmet after shaping is beautiful, and the product quality is high, and laying saves time and labour, has improved work efficiency greatly, is applicable to the popularization and application of the equipment enterprise.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a full-automatic convex die sheet laying machine of bulletproof helmet belongs to the bulletproof product production and processing technical field of equipment and tool class. BACKGROUND

[0002] At present, the production of bulletproof helmet is composed of n large pieces (integral cutting pieces) and m small pieces (elliptical cutting pieces added to strengthen the strength of the top of the helmet) on the sheet laying head die; the large and small pieces are all dipped aramid fabric according to the size after cutting, and each large piece has six cutting seams, i.e. six piece petals, and the whole is in the shape of a fan blade; in the production process, a plurality of large pieces are usually laid on the sheet laying head die, and in order to make up for the thickness difference accumulated at the top and the lower part of the helmet, one small piece is laid on the top of the helmet, and the large and small pieces are laid back and forth, and attention must be paid to the last two layers being large pieces to prevent the small piece from leaving marks on the inner and outer surfaces of the helmet.

[0003] In the traditional production process of bulletproof helmet, the sheet laying process has always been manually operated, generally one hand of the operator pulls the piece, the other hand uses a hot air gun to heat the piece, and then one petal after another is laid, and the fingers are easily burned or the piece is damaged during work, each operator has different techniques, and the helmets laid by different operators are various, some of which are too loose between layers, some of which are not effectively bonded between pieces due to insufficient heating time of hot air, some of which are caused by long heating time of hot air, some of which are deformed due to pulling, some of which are locally thick, some of which are locally insufficient, some of which are damaged due to excessive thickness during pressing, some of which are wrinkled due to insufficient local material, which greatly reduces the bulletproof performance and appearance quality of the helmet, and causes many defective products, due to the material of the bulletproof helmet, which cannot be repaired and repaired, only can be scrapped, causing great loss and waste. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem of providing a full-automatic sheet laying, bulletproof helmet full-automatic convex die sheet laying machine that prevents piece deformation and has high product quality.

[0005] The utility model adopts the following technical scheme:

[0006] The utility model discloses a big piece automatic weighing and taking material feeding device, six big piece clamping and paving devices, big piece middle pressure and sticking and keeping devices, six big piece heating and soft pressure devices, paving head mould vacuum material suction and even paving rotating devices, small piece taking material feeding and paving pressure and sticking devices and big and small piece hot air blowing heating devices are installed on the bearing main girder left side and support frame of the rack, and each big piece clamping and paving device is correspondingly installed on the inside of the lower part of the soft pressure column of the rack, each big piece heating and soft pressure device is correspondingly installed on the inside of the upper part of the soft pressure column, the big piece middle pressure and sticking and keeping devices are installed on the bearing support beam of the rack, the paving head mould vacuum material suction and even paving rotating devices are installed on the workbench plate of the rack, and the big and small piece hot air blowing heating devices are installed below the workbench plate.

[0007] The utility model has the following positive effects: the big piece automatic weighing and taking material feeding device of the utility model can lift the material receiving disc upward by the material receiving disc lifting cylinder before vacuum taking material each time, so as to avoid the impact damage to the electronic scale, and the material receiving disc lifting cylinder can put the residual big piece and the material receiving disc on the electronic scale after vacuum taking material, so as to weigh and compare the weighing result with the last weighing value, if the difference is less than or equal to the weight of one big piece, it proves that only one big piece is taken away, then the taking and returning cylinder sends the taken big piece to the upper side of the paving head mould, the material taking and lifting cylinder lowers, and the big piece is sent to the 12 lower toothed plates of the six big piece clamping and paving devices distributed in a ring shape, if the difference is more than the weight of one big piece, the material taking and lifting cylinder lowers and puts the taken big piece back, and the big piece taking procedure is repeated.

[0008] The utility model discloses installation 6 big material sheet holds piece clamping and lays piece device, and each big material sheet holds piece clamping and lays piece device all includes right holds piece clamping subassembly and left holds piece clamping subassembly, that is, 12 holds piece clamping subassembly presents equal height circular distribution, and big material sheet evenly divides into 6 material petals, and each petal edge corresponds a big material sheet holds piece clamping and lays piece device, that is, has two pairs of upper and lower toothed plates and engages and holds 1 material petal, prevents the big material sheet from any petal to come off in the process of laying piece and pulling down, causes the failure of laying piece, and the auxiliary laying piece cylinder of each big material sheet holds piece clamping and lays piece device can guarantee that laying piece lifting cylinder is in vertical state ascending when the piston rod retracts, and the downward left and right rotary rotating clamping cylinder of each big material sheet holds piece clamping and lays piece device can guarantee that when the upper toothed pressing plate rises to the highest point, it rotates 90 DEG to each outer side, and lets out the space that the upper toothed pressing plate blocks, exposes the lower toothed plate to facilitate the material petal to descend to the lower toothed plate, and then two upper toothed pressing plates rotate 90 DEG to each other, and descend to the lower toothed plate, and hold the material petal, when laying piece, laying piece lifting cylinder drives the material petal held along the respective laying piece head die contour and descends, and the auxiliary laying piece cylinder slowly extends, and jointly forms an arc motion trajectory, and each material petal is pulled down to the bottom tightly adhering to the laying piece head die radian, and ideal laying piece action is completed, and A, C, E number material petal is laid first during work, and then B, D, F number material petal is laid, so that the material petal does not affect each other when laying piece, and the overlapping part can be laid well.

[0009] The big material sheet middle part pressing and sticking and keeping device provides positioning and stable pressing and sticking quality guarantee for the big material sheet on the laying piece head die, prevents the big material sheet from moving in any direction due to the inconsistency of the action between the six big material sheet holds piece clamping and lays piece devices during the laying piece process, causes the center position of the big material sheet to deviate, forms six petals (six regions) of the laying piece, and affects the product quality.

[0010] The big material sheet heating and soft pressing device holds and clamps the six petal material sheets through the six big material sheet holds piece clamping and lays piece devices, softens through hot air, fully deforms the material sheet without wrinkle, pulls to the position and keeps, and then performs the heating and compaction of A, C, E first and B, D, F later in the region, fully sticks together the big material sheet that is completed through deformation and pulling to the position and the previous layer material sheet and the overlapping part of the present layer material sheet, and the action is divided into soft pressing power-on 1-3 seconds and power-off and then cooling 3-5 seconds, so that the laying piece work of the remaining material sheets except the center region of the big material sheet is completed.

[0011] The utility model discloses a vacuum suction material sheet and even sheet rotating device's sheet head mould on the sheet head mould is divided into 6 material petal areas corresponding with 6 large material sheets, installs one on each material petal area upper portion, installs two vacuum chuck A on lower portion, and vacuum chuck A is small diameter (diameter Φ10mm around) silica gel suction disc, and through 18 small vacuum chuck A can perfect suction first layer large material sheet to sheet head mould surface, and this vacuum suction material sheet assembly is only effective to first layer large material sheet, when laying second layer large material sheet, because of the first layer material sheet bottoming, will very smoothly and first layer material sheet perfect bonding together.

[0012] The utility model discloses a small material sheet taking and feeding and sheet pressing and sticking device work, two small material sheet elevating cylinders descend simultaneously, press the bowl-shaped metal outer cover to small material sheet platform table board, and vacuum material taking cylinder descends and press the vacuum chuck B to small material sheet, and through the vacuum, the small material sheet is sucked firmly and then rises to the original position, and two small material sheet elevating cylinders rise to the original position simultaneously, and the feeding and taking cylinder piston rod extends from the rear position and stops small material sheet in the upper of sheet head mould, and the L-shaped small material sheet hot air nozzle outlet extends to the small material sheet below in the bowl-shaped metal outer cover, when this air valve B opens, and hot air blows to the glue layer on the bottom of small material sheet, and the glue layer is softened (blowing hot air time 2-4 seconds), and the inner surface of bowl-shaped rubber air bag is also heated, then air valve B closes L-shaped small material sheet hot air nozzle and retracts to the original position, and small material sheet elevating cylinder descends to the middle position and stops, when the softened small material sheet is still a certain distance from sheet head mould, and the vacuum material taking cylinder lowers from the original position and places small material sheet on sheet head mould, then cuts off and destroys the vacuum (inflates compressed air to the vacuum pipeline 0.5-1 seconds) and rises to the original position, and small material sheet elevating cylinder continues to descend from the middle position to the out position midpoint, and the inner surface of bowl-shaped rubber air bag contacts sheet head mould and is covered and then inflates compressed air to the bowl-shaped rubber air bag in the air inlet, and the outer surface of bowl-shaped rubber air bag is blocked by metal outer cover, and can only expand to the inside, so that small material sheet is pressed tightly to sheet head mould, and the annular heating belt set to the inner surface of bowl-shaped rubber air bag is electrified 1-2 seconds, and cools 3-5 seconds, and the sheet of small material sheet is completed, because the small material sheet is taken by vacuum and then rises to the original position and directly seals the inner mouth of bowl-shaped rubber air bag to form a relatively closed space, and enough hot air can be saved in the space, so that the small material sheet still maintains soft state until sheet and electrified heating soft pressure, guaranteeing smooth deformation.

[0013] The hot air heating device for large and small material pieces is used for softening the glue layer of the large and small material pieces coated with the glue layer as much as possible when the material pieces are laid, so that the material pieces can be fully deformed on the surface of the laying head mold (i.e. the fibers of the material pieces can fully slide), the large and small material pieces tightly wrap the laying head mold, gaps between the multiple layers of the material pieces are avoided, the air remaining in the small gaps can be smoothly extruded during pressing, the bulletproof helmet is prevented from generating defects such as air bubbles, the temperature of the hot air outlet is 120-160 DEG C, and the optimal temperature is adjusted according to the environment and seasons.

[0014] The full-automatic laying device is adopted, the material pieces are effectively bonded, the deformation of the material pieces is prevented, the bulletproof helmet after forming is beautiful in appearance and high in product quality, the laying is time-saving and labor-saving, the working efficiency is greatly improved, and the bulletproof helmet is suitable for popularization and application in the equipment and equipment enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0015] ATTACHED Figure 1 It is a structure schematic view of the utility model;

[0016] ATTACHED Figure 2 It is a rack structure schematic view of the utility model;

[0017] ATTACHED Figure 3 It is a structure schematic view of the large material piece automatic weighing and taking material feeding device of the utility model;

[0018] ATTACHED Figure 4 It is a part assembly structure schematic view of the large material piece automatic weighing and taking material feeding device of the utility model;

[0019] ATTACHED Figure 5 It is a structure schematic view of the large material piece clamping and laying device of the utility model;

[0020] ATTACHED Figure 6 It is a part assembly structure schematic view of the large material piece clamping and laying device of the utility model;

[0021] ATTACHED Figure 7 It is a structure schematic view of the large material piece middle part pressing and sticking and keeping device of the utility model;

[0022] ATTACHED Figure 8 It is a part assembly structure schematic view of the large material piece middle part pressing and sticking and keeping device of the utility model;

[0023] ATTACHED Figure 9 It is a structure schematic view of the large material piece heating and soft pressing device of the utility model;

[0024] ATTACHED Figure 10 It is a part assembly structure schematic view of the large material piece heating and soft pressing device of the utility model;

[0025] ATTACHED Figure 11The utility model discloses M-shaped heating band structure schematic diagram shows that the utility model discloses a kind of M-shaped heating band structure schematic diagram.

[0026] Attached Figure 12 The utility model discloses paving piece head mould vacuum suction material piece and even paving rotating device structure schematic diagram shows.

[0027] Attached Figure 13 The utility model discloses paving piece head mould vacuum suction material piece and even paving rotating device parts assembly structure schematic diagram shows.

[0028] Attached Figure 14 Attached Figure 12 The utility model discloses small material piece taking material and paving pressure bonding device structure schematic diagram shows.

[0029] Attached Figure 15 The utility model discloses small material piece taking material and paving pressure bonding device parts assembly structure schematic diagram shows.

[0030] Attached Figure 16 The utility model discloses small material piece taking material and paving pressure bonding device parts assembly structure schematic diagram shows.

[0031] Attached Figure 17 The utility model discloses annular heating band installation structure schematic diagram shows.

[0032] Attached Figure 18 The utility model discloses big and small material piece hot air blowing heating device parts assembly schematic diagram shows.

[0033] Attached Figure 19 The utility model discloses big material piece structure schematic diagram shows.

[0034] Attached Figure 20 The utility model discloses paving piece head mould overhead structure schematic diagram shows.

[0035] Attached Figure 21 The utility model discloses small material piece structure schematic diagram shows. Specific implementation

[0036] Attached Figure 1As shown, this utility model of a fully automatic punch sheet laying machine for bulletproof helmets includes a frame 1, an automatic weighing and feeding device for large sheet materials 2 mounted on the frame 1, six large sheet material gripping and laying devices 3, a large sheet material center pressing and holding device 4, six large sheet material heating and gentle pressing devices 5, a laying head mold vacuum suction and uniform laying rotation device 6, a small sheet material feeding and laying pressing device 7, and a large and small sheet material hot air heating device 8; the automatic weighing and feeding device for large sheet materials 2 is installed on the middle and upper left sides of the frame 1; the laying head mold vacuum suction and uniform laying rotation device 6 is installed in the middle of the frame 1, and the large sheet material gripping and holding device 7 is installed in the middle of the frame 1. The sheet-laying device 3 and the large sheet heating and pressing device 5 are evenly installed in a ring on the outside of the sheet-laying head mold vacuum suction and uniform sheet-laying rotation device 6. The large sheet heating and pressing device 5 is located above the large sheet gripping and sheet-laying device 3. The large sheet middle pressing and holding device 4 is installed on the upper side of the middle of the frame 1, corresponding to the top of the sheet-laying head mold vacuum suction and uniform sheet-laying rotation device 6. The small sheet feeding and sheet-laying pressing device 7 is installed on the upper right side of the frame 1. The large and small sheet hot air heating device 8 is installed on the bottom and middle layers of the middle of the frame 1 and is located below the sheet-laying head mold vacuum suction and uniform sheet-laying rotation device 6.

[0037] like Figure 2 As shown, the frame 1 of this utility model includes a horizontally arranged frame body 109, a load-bearing main beam 101 horizontally installed on the upper layer of the frame body 109, a support frame 106 and a small material plate platform 107 correspondingly installed on the middle layers of the left and right sides of the frame body 109, a head mold mounting frame 108 installed between the support frame 106 and the small material plate platform 107, and a load-bearing support beam 105 installed on the front side of the upper layer of the head mold mounting frame 108. The load-bearing support beam 105 is perpendicular to the load-bearing main beam 101. A polygonal workbench plate 103 is installed in the middle of the head mold mounting frame 108. Six elongated holes 104 are arranged at intervals along the circumference of the workbench plate 103. Six flexible pressure columns 102 are evenly installed at intervals along the circumference of the workbench plate 103 outside the six elongated holes 104. An annular fixing plate 110 is fixedly installed on the top of the six flexible pressure columns 102. Support columns 111 are fixedly installed between the six flexible pressure columns 102. A break section 112 is provided on the upper part of the flexible pressure columns 102.

[0038] The automatic weighing and feeding device 2 for large sheet materials is installed on the left side of the main beam 101 and the support frame 106. Each large sheet material clamping and spreading device 3 is installed on the inner side of the lower part of the flexible pressure column 102. Each large sheet material heating and flexible pressure device 5 is installed on the inner side of the upper disconnected section 112 of the flexible pressure column 102. The large sheet material middle pressing and holding device 4 is installed on the main beam 105. The sheet spreading head mold vacuum suction and uniform spreading rotation device 6 is installed on the worktable 103. The large and small sheet material hot air heating device 8 is installed below the worktable 103. The small sheet material feeding and spreading pressing device 7 is installed on the right side of the main beam 101.

[0039] As shown in the accompanying drawings Figure 3 , 4The utility model discloses a big piece of material automatic weighing take material feeding device 2 including the big piece of material taking material to and fro drive assembly of installation in the left bottom surface of bearing girder 101, the big piece of material taking material lifting assembly of installation in the big piece of material taking material to and fro drive assembly bottom and the material bearing assembly of installation on support frame 106, the big piece of material taking material to and fro drive assembly includes the big piece of material to and fro air cylinder 201 and the sliding block A203 of sliding installation on slide rail A202 and along slide rail A202 sliding, the slide rail A202 fixed mounting in the bottom surface of bearing girder 101 middle part, in the left end bottom surface of bearing girder 101 fixed mounting U-shaped tailstock 204, in the bottom surface fixed mounting right-angle connecting plate A205 of sliding block A203, in the cylinder body end fixed mounting ear seat A206 of the big piece of material to and fro air cylinder 201, ear seat A206 is hinged with U-shaped tailstock 204, and the vertical side plate fixed connection of right-angle connecting plate A205 is connected to the piston rod end of the big piece of material to and fro air cylinder 201, the model of big piece of material to and fro air cylinder 201 is SC40x1250S, the big piece of material taking material lifting assembly includes the taking material lifting air cylinder 207 of vertical setting, the piston rod end of taking material lifting air cylinder 207 is vertically downward, and right-angle folding plate A208 and right-angle folding plate B209 are fixedly installed on both sides of the cylinder body end of taking material lifting air cylinder 207, and the top plate of right-angle folding plate A208 and right-angle folding plate B209 is fixed with the bottom surface of sliding block A203 respectively, the piston rod of big piece of material to and fro air cylinder 201 telescopic push sliding block A203 left and right sliding and drive taking material lifting air cylinder 207 left and right operation, the model of taking material lifting air cylinder 207 is TCL20x250S, the material bearing assembly includes taking material disc 210, big piece of material vacuum chuck 211, material bearing disc 212 and electronic scale 213, material bearing disc 212 is used to place big piece of material 9, the top surface middle part of taking material disc 210 is fixed with the piston rod end of taking material lifting air cylinder 207, and 6 mounting round holes 214 are evenly provided along the edge of taking material disc 210, 6 big piece of material vacuum chuck 211 are correspondingly installed in mounting round hole 214, the chuck mouth of big piece of material vacuum chuck 211 is downward, and the top end air inlet of big piece of material vacuum chuck 211 is connected with gas source, support table plate 215 is installed on support frame 106, and support table plate 215 four corners are fixedly installed with seat linear cylinder 216, the linear bearing A217 corresponding with seat linear cylinder 216 is installed on the four corners of material bearing disc 212, and seat linear cylinder 216 top clearance is inserted in linear bearing A217, the electronic scale 213 is placed in the middle part of support table plate 215 and corresponds with the bottom surface of material bearing disc 212, and material bearing disc lifting air cylinder 218 is vertically fixedly installed on the left and right two side edges of support table plate 215, and the two material bearing disc lifting air cylinder 218 are symmetrically arranged with the center of support table plate 215, and the lifting disc 219 is installed on the piston rod top end of material bearing disc lifting air cylinder 218, and the lifting disc 219 lifts material bearing disc 212,The piston rods of the two material tray lifting cylinders 218 raise and lower the material tray 212 via the lifting plate 219, placing it on the electronic scale 213 or pushing it upwards away from the electronic scale 213. The material tray lifting cylinder 218 is model MD20×30S; the large material sheet vacuum suction cup 211 is model Dingling PA-40; the linear bearing A217 is model LBBR8; and the electronic scale 213 is model Toledo MT1022.

[0040] As attached Figure 3 , 4 As shown in Figure 19, when the automatic weighing and feeding device 2 for large sheet materials is working, the large sheet materials 9 are first sorted one by one, the loose threads are cut off, and the adhesions caused by cutting are opened. Then, the openings of the large sheet materials 9 are aligned and placed in the pre-marked positions of the receiving tray 212. The electronic scale 213 is powered on and displays the weight values ​​of all the large sheet materials 9. The device switch is activated, and the two symmetrically distributed receiving tray lifting cylinders 218 rise from their original positions, lifting the receiving tray 212. 2. Push away from the electronic scale 213, the material lifting cylinder 207 drives the material picking disc 210 to descend from its original position, pressing the six large material piece vacuum suction cups 211 onto the six corresponding material petals of the large material piece 9. Vacuum is then activated, and the six large material piece vacuum suction cups 211 hold the six material petals of the large material piece 9. The material lifting cylinder 207 rises and stops at its original position. Immediately afterwards, the material receiving disc lifting cylinder 218 descends back to its original position, placing the material receiving disc 212 onto the electronic scale 213 for processing. The weighing and measurement process involves feeding back two values ​​before and after material removal to the PLC for analysis and judgment. If the difference is less than or equal to the weight of a large material piece 9, it is determined that a large material piece 9 has been removed. Then, the piston rod of the large material piece reciprocating cylinder 201 extends from its original position, pushing the slider A203 to slide to the right and driving the material removal lifting cylinder 207 to move to the right, delivering the large material piece 9 to the center above the six large material piece gripping and laying devices 3, completing the material removal and feeding operation. If the difference is greater than the weight of a large material piece 9, it is determined that more than one large material piece 9 has been removed, and the previous material removal action is repeated. That is, the material receiving plate lifting cylinder 218 rises from its original position, pushing the material receiving plate 212 away from the electronic scale 213, and the material removal lifting cylinder 207 drives the material removal disc 210 to descend from its original position to the exit position. The large material piece vacuum suction cup 211 cuts off the vacuum and puts the removed large material piece 9 back to its original position, and the material removal process is repeated. This ensures that only one large material piece is delivered each time.

[0041] As attached Figure 5 , 6As shown, the utility model discloses a big piece of tobacco leaf holds piece clamping and lays piece device 3 including the vertical setting of laying piece lift cylinder 301, the special-shaped connection step board 302 of fixed installation at the top of laying piece lift cylinder 301 and install the right piece of tobacco leaf holds piece clamping subassembly and left piece of tobacco leaf holds piece clamping subassembly of same structure at the both ends of special-shaped connection step board 302, the model of laying piece lift cylinder 301 is TR20 × 125S, in the middle part of special-shaped connection step board 302, two screw holes 303 for installing big piece of tobacco leaf hot blast hole are set up to the head mould direction, the top plate center symmetry is set up to the both sides step of special-shaped connection step board 302, and the right piece of tobacco leaf holds piece clamping subassembly and left piece of tobacco leaf holds piece clamping subassembly are set up with the top plate center symmetry of the middle part of special-shaped connection step board 302, install lower base mounting plate 304 on one side of laying piece lift cylinder 301 cylinder body bottom, and the lower base of lower base mounting plate 304 is hinged with the lower hinge seat 305 installed on the workbench plate 103, and the inside lower part of soft pressure stand 102 is hinged with the cylinder body end of laterally arranged auxiliary laying piece cylinder 308 through the installation base 307, and install the upper mounting plate 306 corresponding with the piston rod end of auxiliary laying piece cylinder 308 on the other side of the upper part of laying piece lift cylinder 301 cylinder body, the piston rod end of auxiliary laying piece cylinder 308 is hinged with the outside ear seat of upper mounting plate 306 through the coupling ear plate 309, and the model of auxiliary laying piece cylinder 308 is MAL20 × 75SCA, the right piece of tobacco leaf holds piece clamping subassembly includes lower pressure right rotary rotation clamping cylinder 310, right lower toothed plate 311 and right upper toothed pressing plate 312, and the corresponding end face of right lower toothed plate 311 and right upper toothed pressing plate 312 is provided with meshing teeth, for holding big piece of tobacco leaf, round through-hole A 313 is set up in the middle part of right lower toothed plate 311, height adjustment sleeve A 314 and height adjustment sleeve B 315 are set up on both sides of the top surface of lower pressure right rotary rotation clamping cylinder 310 cylinder body, long rod bolt A 316 and long rod bolt B 317 installed on both sides of right lower toothed plate 311 respectively gap through height adjustment sleeve A 314 and height adjustment sleeve B 315 and are screwed with the both sides of lower pressure right rotary rotation clamping cylinder 310 cylinder body, and the piston rod of lower pressure right rotary rotation clamping cylinder 310 gap passes through round through-hole A 313 and is fixed with right upper toothed pressing plate 312, and the piston rod of lower pressure right rotary rotation clamping cylinder 310 goes down and drives right upper toothed pressing plate 312 and right lower toothed plate 311 to mesh,

[0042] The left gripper clamping assembly includes a left-hand rotary clamping cylinder 318, a lower left toothed plate 319, and an upper left toothed pressure plate 320; a circular through hole B321 is provided in the middle of the lower left toothed plate 319; height adjustment sleeves C322 and D323 are provided on both sides of the top surface of the cylinder body of the left-hand rotary clamping cylinder 318, and long bolts C324 and D325 installed on both sides of the lower left toothed plate 319 pass through the height adjustment sleeves C322 and D323 respectively. The cylinder body of the left-hand rotary clamping cylinder 318 is screwed to both sides. The piston rod of the left-hand rotary clamping cylinder 318 passes through the circular through hole B321 and is fixed to the upper left toothed pressure plate 320. The piston rod of the left-hand rotary clamping cylinder 318 moves downward to drive the upper left toothed pressure plate 320 to mesh with the lower left toothed plate 319. The model of the right-hand rotary clamping cylinder 310 is OCKR20×30S. The model of the left-hand rotary clamping cylinder 318 is OCKL20×30S.

[0043] As attached Figure 5 , 6 As shown in Figure 19, when the six large material sheet gripping and laying device 3 of this utility model is working, while picking up the large material sheet 9, the auxiliary laying cylinder 308 is in its original position, ensuring that the piston rod of the laying lifting cylinder 301 rises vertically to the exit position. Then, the piston rods of the right-hand rotary clamping cylinder 310 and the left-hand rotary clamping cylinder 318 are pressed down and extended from their original positions to the exit position, i.e., the highest position. The upper right toothed pressure plate 312 and the upper left toothed pressure plate 320 rotate 90° outward from the direction of the laying head mold, making room for the space blocked by the upper right toothed pressure plate 312 and the upper left toothed pressure plate 320, exposing the lower right toothed plate 311 and the lower left toothed plate 319, so that the corresponding material pieces of the large material sheet 9 can fall smoothly onto the lower right toothed plate 311 and the lower left toothed plate 319. Then the upper right toothed pressure plate 312 and the upper left toothed plate 320 rotate 90° outward from the direction of the laying head mold, making room for the space blocked by the upper right toothed pressure plate 312 and the upper left toothed plate 320. Each toothed pressure plate 320 rotates inward by 90° and then descends to press onto the lower right toothed plate 311 and the lower left toothed plate 319 respectively, gripping the corresponding petal of the large sheet 9. All six identical large sheet gripping and laying devices 3 are concentrically distributed towards the laying head die, each corresponding to one of the six petal areas of the large sheet 9. Each petal edge of each large sheet 9 corresponds to a large sheet gripping and laying device 3, i.e., the upper right toothed pressure plate 312 and the lower right toothed plate 311 mesh, and the upper left toothed pressure plate 320 and the lower left toothed plate 319 mesh. The two sets of meshing toothed plates grip one petal of the large sheet 9. Similarly, the toothed plates on the other large sheet gripping and laying devices 3 synchronously complete the same action to prevent any petal of the large sheet from detaching during the laying process, causing laying failure.

[0044] When the laying is carried out, the 6 large pieces of material clamped by the laying piece clamping device 3 are driven by the laying piece lifting cylinder 301 to descend along the contour of the respective laying head die, and the auxiliary laying cylinder 308 is slowly extended, and the two together form an arc motion track to pull each piece of large material to the bottom of the laying head die contour, complete the ideal laying action, and the A, C and E pieces are laid first, and then the B, D and F pieces are laid, so that the pieces are not affected during laying and can be well laid flat and wrinkle-free.

[0045] As shown in the accompanying drawings Figure 7 , 8 The large material middle part pressing and sticking and holding device 4 comprises a pressing and sticking reciprocating assembly, a Z-shaped connecting plate 401 installed at the bottom of the pressing and sticking reciprocating assembly, a reverse pushing assembly installed at the top surface of the lower end of the Z-shaped connecting plate 401, and a lifting and pressing heating assembly installed at the bottom surface of the lower end of the Z-shaped connecting plate 401.

[0046] The reverse pushing assembly comprises a vertically installed reverse pushing cylinder 408 and a top plate 409 fixedly installed at the top end of the piston rod of the reverse pushing cylinder 408, and the cylinder body of the reverse pushing cylinder 408 is fixedly installed with an upper right-angled folding plate A 410 and an upper right-angled folding plate B 411 on both sides, respectively; the bottom plates of the upper right-angled folding plate A 410 and the upper right-angled folding plate B 411 are fixedly installed on the top surface of the lower end of the Z-shaped connecting plate 401; the piston rod of the reverse pushing cylinder 408 drives the top plate 409 to rise from the original position to the bottom surface of the sliding rail B 403; and the model of the reverse pushing cylinder 408 is TN20x30.

[0047] The lifting and heating assembly includes a lifting cylinder 412, a lowering disc 413, a heating rod 414, a temperature control probe 415, and a heat-resistant silicone disc 416. Lower right-angled plates A417 and B418 are fixedly installed on the outer walls of both sides of the lifting cylinder 412, respectively. The top plates of the lower right-angled plates A417 and B418 are fixedly installed on the lower end of the bottom surface of the Z-shaped connecting plate 401. The piston rod at the bottom of the lifting cylinder 412 is fixedly connected to the top surface of the lowering disc 413 via a hinge plate. The heating rod 414 and the temperature control probe 415 are respectively installed at intervals in the mounting holes on the side wall of the lowering disc 413. The heat-resistant silicone disc 416 is bonded to the bottom surface of the lowering disc 413, and the size of the heat-resistant silicone disc 416 is the same as the top circle of the large sheet without cutting. The lifting cylinder 412 is a TN20×200S model.

[0048] As attached Figure 7 , 8 As shown in Figure 19, when the large sheet pressing and holding device 4 of this utility model is working, after the six large sheet gripping and holding devices 3 hold the large sheet 9 that is delivered, the piston rod of the pressing reciprocating cylinder 402 extends from its original position and sends the pressing disc 413 installed at the lower end of the Z-shaped connecting plate 401 to the top of the laying head mold 601, that is, the center of the large sheet 9. The piston rod of the lifting cylinder 412 extends and drives the pressing disc 413 to descend, pressing the heat-resistant silicone disc 408 onto the large sheet 9 and the center of the top surface of the laying head mold 601. At this time, the heating rod 414 has been energized and the temperature has been raised to 60℃~70℃. At the same time, the piston rod of the reverse thrust cylinder 408 rises from its original position and pushes the top plate 409 to the bottom surface of the slide rail B404, and transmits the pressure down to the top surface of the laying head mold 601, and holds it until the laying of one large sheet 9 is completed. After completion, the piston rod of the reverse thrust cylinder 408 retracts to its original position, the piston rod of the lifting cylinder 412 rises to its original position, and the pressing and bonding reciprocating cylinder 402 retracts from its out position to its original position. The entire action is to ensure that the large and small material pieces are positioned and do not move on the laying head mold 601, and that the pressing and bonding quality is stable. Specifically, it prevents the large material piece 9 from shifting in any direction due to slight differences in the timing of the actions of the six large material piece holding devices 3 during the laying process, which can lead to problems such as excessive pneumatic components and excessive air consumption. This can cause misalignment of the large material piece 9, resulting in the six material petals of a large material piece 9 being of different lengths on the laying head mold 601. This would cause some areas to have too much material and some areas to have too little material after the helmet is pressed, affecting the quality of the bulletproof helmet. The electric heating pressing and bonding is to ensure that each layer of material piece is stacked and bonded together to the maximum extent at the top of the laying head mold 601 in the center of the material piece, while also completing the pressing and bonding work in the center of the material piece.

[0049] As attached Figure 9 , 10,11, the utility model discloses big piece heating soft pressing device 5 includes soft pressing to and fro drive assembly, soft pressing subassembly and guide component, the soft pressing to and fro drive assembly includes the U -shaped mounting bracket 502 of fixed mounting between the upper broken section 112 of soft pressing stand 102, the soft pressing to and fro air cylinder 501 of fixed mounting on U -shaped mounting bracket 502 and the air cylinder fixed disc 503 of fixed mounting in soft pressing to and fro air cylinder 501 piston rod end, U -shaped mounting bracket 502 links the soft pressing stand 102 of upper and lower broken and is coupled as a whole, and the piston rod gap of soft pressing to and fro air cylinder 501 passes through the end plate of U -shaped mounting bracket 502, the soft pressing subassembly includes soft pressing base 504, soft pressing rubber capsule inner pressure plate 505, soft pressing rubber capsule 506 and M -shaped heating band 507, the corresponding side inner recess of soft pressing rubber capsule inner pressure plate 505 and the laying piece head mould, and the arc of inner recess is matched with the arc of the outer convex of laying piece head mould, the outer arc surface middle part of soft pressing base 504 and the corresponding side fixed of air cylinder fixed disc 503, the soft pressing rubber capsule 506 internally sleeves soft pressing rubber capsule inner pressure plate 505, and soft pressing rubber capsule 506 is connected with the inner arc surface all around of soft pressing base 504 with screw and is pressed tightly sealed without leakage, and the liquid filling adjusting valve 508 of adjusting soft pressing rubber capsule 506 fills in the liquid water amount is set on the upper portion of soft pressing base 504, i.e. the one end of liquid filling adjusting valve 508 passes through soft pressing base 504 and is set in soft pressing rubber capsule 506, makes the inner arc surface of soft pressing rubber capsule 506 and the corresponding area of laying piece head mould 601 kiss, with slightly greater than the inner side of soft pressing rubber capsule 506 adhesive thin insulating cloth is bonded to cover M -shaped heating band 507 and the inner arc surface of soft pressing rubber capsule 506, M -shaped heating band 507 is bonded in the inner side of thin insulating cloth, avoid when M -shaped heating band 507 instantaneous high temperature will big piece 9 scald when 1-3 seconds 48 volts direct current heating is connected, and the soft pressing big piece 9 time is suitable to 3-5 seconds, the area of soft pressing rubber capsule 506 is slightly greater than the area of each piece of big piece 9, and the four edges are slightly increased by 2-4mm, 6 soft pressing rubber capsules correspond to 1-6 areas of laying piece head mould, and the arc of the inner arc surface is different, and when making, should be according to the number of laying mould and be processed after being divided into 6 areas, the guide component includes the linear bearing B 509 of installing in the through -hole of one side end plate of U -shaped mounting bracket 502 and the guide rod 510 of one side fixed with air cylinder fixed disc 503, the other end clearance of guide rod 510 passes through the end plate of U -shaped mounting bracket 502 and linear bearing B 09, the model of soft pressing to and fro air cylinder 501 is SI40 × 300, and the model of linear bearing B 509 is LBBR12.

[0050] As attached Figure 9 、 10, 11, 19, six large pieces of tobacco sheet clamping and laying device 3 holds six petals of large tobacco sheet 9 and clamps, and under the condition that hot air softens the tobacco sheet and fully deforms without causing wrinkles, the tobacco sheet is pulled down to the position of A, C, E first, and then B, D, F, and then pulled down to the position and kept, and the laying work is completed, at this time, the large tobacco sheet heating and soft pressing device 5 starts to work, the piston rod of the soft pressing reciprocating cylinder 501 extends from the original position to press the soft pressing rubber capsule 506 on the large tobacco sheet on the laying head die 601 in the regions of A, C, E first, and then B, D, F, and then power is turned on for 1-3 seconds, the heating belt 507 arranged on the inner arc surface of the soft pressing rubber capsule 506 generates heat, melts the glue layer of the lower layer of the large tobacco sheet 9, and adheres and compacts with the front layer, cools down for 3-5 seconds after power-off, and then the soft pressing reciprocating cylinder 501 retracts from the front position to the original position, the large tobacco sheet heating and soft pressing device 5 completes the work, and thus the laying work of the tobacco sheet is completed except for the central region of the large tobacco sheet 9, the amount of water injected into the soft pressing rubber capsule 508 can be adjusted through the liquid filling regulating valve 508 to adjust the pressure contact area and the pressure size of the inner arc surface of the soft pressing rubber capsule 506 facing the laying head die 601, if the water injection is too full, the four edges of the soft pressing rubber capsule 506 will be obviously convex during soft pressing, which is easy to damage the soft pressing rubber capsule 506, and if the water injection is too little, the contact area of the inner arc surface of the soft pressing rubber capsule 506 with the laying head die 601 will be smaller during soft pressing, and the pressure will also be reduced.

[0051] As shown in the accompanying drawings Figure 12 , 13, 14, 19, 20, the utility model discloses vacuum suction material sheet and even sheet rotating device 6 of piece head mould are shown in the utility model, and even sheet rotating device 6 includes piece head mould 601, the vacuum suction material sheet assembly of being set on piece head mould 601 and the even sheet rotating assembly of being installed at the bottom of piece head mould 601, piece head mould 601 is the metal shell matched with the shape of helmet, and the inner cavity is hollow, and the wall thickness of piece head mould 601 is 20mm, and the vacuum suction material sheet assembly includes the suction sheet area of being set on the outer wall of piece head mould 601 and the 6 material petal shape matching of big material sheet, three suction disc step mounting holes 620 being set on each suction sheet area and the vacuum suction disc 602 being embedded on each suction disc step mounting hole 620, and the suction sheet area includes a, b, c, d, e, f area, and three vacuum suction discs 602 in each area are arranged in triangular shape, and the suction disc mouth of vacuum suction disc 602 is flush with the outer wall of piece head mould 601, and the air inlet end of vacuum suction disc 602 is installed in the inner cavity of piece head mould 601 through nut, and the bottom disc 603 is fixedly installed on the bottom surface of piece head mould 601, and the column pipe 604 is installed on the bottom surface of bottom disc 603, and the column pipe 604 is communicated with the inner cavity of piece head mould 601 through the air hole in the middle of bottom disc 603, and the through hole C 605 for the vacuum pipeline to enter the inner cavity of piece head mould 601 is arranged on the both sides of bottom disc 603, and the air inlet end of vacuum suction disc 602 is connected with the corresponding vacuum pipe in piece head mould 601, and the stepped shaft 606 is fixedly installed on the bottom end of column pipe 604, and the pressure bead disc 610 is installed on the upper shaft segment 607 of stepped shaft 606, and the pressure bead disc mounting seat 611 and bearing mounting seat 612 are correspondingly installed on the top surface and bottom surface in the middle of workbench plate 103, and the pressure bead disc 610 is arranged in pressure bead disc mounting seat 611, and stepped shaft 606 passes through the middle hole 613 of workbench plate 103 and bearing mounting seat 612, and bearing B 614 is installed on the lower shaft segment 608 of stepped shaft 606, and the even sheet rotating assembly includes synchronous pulley A 615, synchronous pulley B 616, synchronous belt 617 and step motor 618, and synchronous pulley A 615 is installed on the shaft head 609 of stepped shaft 606, and the motor installation support 619 of lateral opening is fixedly installed on the bottom surface of one side of workbench plate 103, and the step motor 618 is vertically fixedly installed on the bottom plate of motor installation support 619, and the transmission shaft clearance thereof passes through the bottom plate, and synchronous pulley B 616 is installed on the transmission shaft of step motor 618, and synchronous pulley B 616 is arranged on the inner side of motor installation support 619, and synchronous belt 617 is installed on synchronous pulley A 615 and synchronous pulley B 616, and the model of vacuum suction disc A 602 is Dingling PA-10, and the model of pressure bead disc 610 is F3-8M51110, and the model of bearing B 614 is F6208-2Z, and the model of step motor 618 is STM57100.

[0052] As attached Figure 12 , 13, 14, 19, the vacuum suction sheet of the sheet laying head mold and the uniform sheet laying rotating device 6 work, a problem will appear, that is, the first large sheet laid by each helmet, after the middle part of the large sheet is pressed and adhered and the step-by-step sheet petals are laid and heated and are softly pressed, the overlapping part between the six sheet petals of the large sheet is not well adhered, (the rest of the sheet and the metal sheet laying head mold cannot be adhered, which is the desired effect, otherwise, after the sheet laying is completed, the helmet semi-finished product cannot be separated from the metal sheet laying head mold and cannot be taken out) and often cannot tightly pack the sheet laying head mold, is relatively loose, causes the whole to be not tightly laid, the whole helmet is basically unable to meet the technical requirements after the whole helmet is laid, and is all waste products, after analysis, it is found that the sheet laying head mold 601 is of metal material and the wall thickness size is large, the heat of the large sheet adhered is quickly conducted and lost by the sheet laying head mold 601, the glue film on the large sheet cannot be well melted and adhered, even if the heating time is prolonged, the problem cannot be solved, the helmet is additionally provided with a heating device, and the whole sheet is adhered to the surface of the sheet laying head mold and cannot be taken out, and this is not feasible, finally, three small diameter (diameter Φ10mm) silica gel vacuum suction pads A 602 (one upper and two lower) are arranged in the six regions corresponding to the first layer of the large sheet of the sheet laying head mold, so that the vacuum suction of the 18 small vacuum suction pads A 602 on the large sheet 9 can keep the shape of the first layer of the large sheet 9 after the sheet laying and heating and softening tightly packed on the surface of the sheet laying head mold 601, and since one side of the large sheet 9 is coated with a gas-proof glue film, the first layer of the large sheet 9 is effective, when the second layer of the large sheet 9 is laid, since the first layer of the large sheet 9 is perfectly laid, the first layer of the large sheet 9 can be ideally adhered together, and the following layers of the sheet can also be smoothly laid, in order to uniformly stagger the overlapping part between the petals of the large sheet 9 and avoid overlapping, that is, to ensure that the number of layers and the thickness of the sheet of each section of the helmet are the same, the PLC control uniform sheet laying rotating assembly is used, the stepping motor 618 drives the sheet laying head mold through the synchronous belt 617, and the following cycle is performed when the sheet laying head mold is laid from the starting position (the starting position is positioned at 0°) to 15 large sheets: 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, the helmet sheet laying is automatically returned to 0° (the starting position), and the next cycle is performed (generally, the large sheet of the helmet is divided into six petals, and the overlapping amount between each sheet petal accounts for 1 / 3 of each sheet petal, and three large sheets are uniformly laid to lay a layer).

[0053] As shown in the accompanying drawings Figure 15 、 16The utility model provides a small material piece taking and feeding and piece laying and pressing and sticking device 7, and the small material piece taking and feeding and piece laying and pressing and sticking device 7 includes a feeding and taking back and forth lifting assembly and a piece laying and pressing and sticking assembly, a sliding block C707 is slidably installed on the right side of the slide rail A211, the feeding and taking back and forth lifting assembly includes a feeding and taking back and forth air cylinder 701 arranged horizontally, a small material piece lifting air cylinder A702 arranged vertically, a small material piece lifting air cylinder B703 arranged vertically and a vacuum material taking and lifting air cylinder 704 arranged vertically, the cylinder body end of the feeding and taking back and forth air cylinder 701 is hingedly connected with the air cylinder mounting U-shaped seat 706 installed on the bottom surface of the right end of the load-bearing main beam 101 through the air cylinder mounting lug seat 705, a door frame shaped frame 708 is fixedly installed on the bottom surface of the feeding and taking back and forth air cylinder 701, the piston rod end of the feeding and taking back and forth air cylinder 701 is fixedly installed on the bottom surface of the top plate of the door frame shaped frame 708 through a right-angle connecting plate 713, a supporting flat plate 709 is fixedly installed on the bottom end of the door frame shaped frame 708, cylinder rod through holes 710 are arranged on the both ends of the supporting flat plate 709 outside the door frame shaped frame 708, the cylinder body ends of the small material piece lifting air cylinder A702 and the small material piece lifting air cylinder B703 are fixedly installed on the top surfaces of the corresponding ends of the supporting flat plate 709 and are arranged in parallel, the piston rods of the small material piece lifting air cylinder A702 and the small material piece lifting air cylinder B703 are respectively and intermittently fixed on the both sides of the connecting flat plate 711 through the cylinder rod through holes 710, the vacuum material taking and lifting air cylinder 704 is fixedly installed on the middle part of the connecting flat plate 711 through a mounting angle piece 712, the front end of the piston rod of the vacuum material taking and lifting air cylinder 704 is connected with the piece laying and pressing and sticking assembly through the through hole in the middle part of the connecting flat plate 711, the upper cylinder body of the vacuum material taking and lifting air cylinder 704 is intermittently arranged through the square hole in the middle part of the supporting flat plate 709,

[0054] The piece laying and pressing and sticking assembly includes a vacuum suction disc mounting disc 714 fixedly installed on the piston rod end of the vacuum material taking and lifting air cylinder 704, three material taking vacuum suction discs B715 annularly and uniformly fixedly installed on the vacuum suction disc mounting disc 714 with the center of the vacuum suction disc mounting disc 714 as an axis, a bowl-shaped metal outer cover 716 fixedly installed on the bottom of the connecting flat plate 711 and a bowl-shaped rubber air bag 717 arranged in the inner cavity of the bowl-shaped metal outer cover 716, the side wall interlayer of the bowl-shaped rubber air bag 717 is filled with air and is sealed, an air inlet nozzle 718 is installed on the side wall of the bowl-shaped rubber air bag 717, the air inlet nozzle 718 is connected with the bowl-shaped rubber air bag 717 through the through hole D719 on the bowl-shaped metal outer cover 716, an annular heating belt 720 (that is, the two ends are downwardly led to be connected with a power supply, and it is not a complete annular) is arranged on the upper part of the inner cavity of the bowl-shaped rubber air bag 717, the bowl-shaped metal outer cover 716 and the bowl-shaped rubber air bag 717 are all provided with disc passing holes with a larger inner diameter than the outer diameter of the vacuum suction disc mounting disc 714 on the top, and the vacuum suction disc mounting disc 714 is arranged in the bowl-shaped rubber air bag 717 through the disc passing holes.

[0055] The model of the taking material shuttle cylinder 701 is SE40x1000S; the model of the small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 is SE50x350S; the model of the vacuum taking material lifting cylinder 704 is TN20x200S; the model of the taking material vacuum chuck B 715 is Dingling PA-20.

[0056] As shown in the accompanying drawings Figure 15 , 16, 17, 21, the small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 are synchronously lowered to press the bowl-shaped metal cover 716 to the small material piece platform 107 table plate, the vacuum material taking cylinder 704 piston rod extends to drive the vacuum chuck mounting disc 714 to descend, the vacuum chuck B 715 is pressed to the small material piece 10, after the small material piece 10 is tightly sucked by the vacuum chuck B 715, the vacuum material taking cylinder 704 piston rod is retracted to drive the vacuum chuck mounting disc 714 to ascend back to the original position, the small material piece 10 is larger than the bowl-shaped rubber air bag 717 upper diameter, the small material piece 10 seals the bowl-shaped rubber air bag 717 upper end inner opening, and a relatively closed space is formed, sufficient hot air can be stored in the bowl-shaped rubber air bag 717 space, so that the small material piece 10 is not rapidly cooled, so that the small material piece is still in a soft state until the piece is laid and the heating and soft pressure are powered, and the smooth deformation is guaranteed.The small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 are synchronously raised to the original position, the feeding and taking cylinder 701 piston rod extends from the original position to send the small material piece to the laying head die 601 directly above and stops, the L-shaped small material piece hot air nozzle 812 outlet extends to the small material piece 10 directly below in the bowl-shaped metal cover 716, at this time, the air valve 814 is opened, the hot air blows to the glue layer at the bottom of the small material piece 10, and the glue layer is softened for 3-5 seconds, at the same time, the inner surface of the bowl-shaped rubber air bag 717 is also heated, then the air valve 814 is closed, the L-shaped small material piece hot air nozzle 812 is retracted to the original position, the small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 are synchronously lowered to the middle position and stop, the softened small material piece 10 is still a certain distance from the laying head die 601, the vacuum material taking cylinder 704 is lowered from the original position to press and place the small material piece 10 on the top of the laying head die 601, then the vacuum is cut off and the compressed air is filled into the vacuum pipeline for 0.5-1 seconds to rise back to the original position, the small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 continue to descend from the middle position to the outlet position, so that the inner surface of the bowl-shaped rubber air bag 717 contacts the laying head die 601 and is wrapped, then the bowl-shaped rubber air bag 717 is inflated by the inflation nozzle 718, the bowl-shaped metal cover 716 outside the bowl-shaped rubber air bag 717 blocks, can only be inflated inward, so that the small material piece 10 is tightly pressed to the laying head die 601, at the same time, the annular heating belt 720 is powered for 1-2 seconds, then the power is turned off and cooled for 3-5 seconds, then the small material piece lifting cylinder A 702 and the small material piece lifting cylinder B 703 rise back to the original position, the feeding and taking cylinder 701 retracts to the original position, and the small material piece 10 laying work is completed.

[0057] As shown in the accompanying drawings Figure 18As shown, the large and small material piece hot air blowing heating device 8 comprises a hot air blower 801, a hot air main pipe 805 installed on the air outlet of the hot air blower 801, a large material piece hot air blowing assembly and a small material piece hot air blowing assembly installed on the air outlet of the hot air main pipe 805, the large material piece hot air blowing assembly comprises a large material piece hot air distributor 806 installed on the air outlet of the hot air main pipe 805, an air valve A 807 installed on the shunt outlet of the large material piece hot air distributor 806, a heat-resistant hose 808 installed on the air outlet of the air valve A 807, and a flat conical large material piece hot air blowing nozzle 810 installed on the air outlet of the heat-resistant hose 808, the large material piece hot air blowing nozzle 810 is fixed on the two screw holes 303 in the middle of the special-shaped connecting step plate 302 facing the laying head mold direction through the bolts on the clamp 809, and the large material piece hot air blowing nozzle 810 moves with the large material piece clamping and laying device 3, so that the large material piece hot air blowing nozzle 810 is always below the large material piece during the laying process; the hot air distributor 806 is in the shape of a cone cylinder, and six shunt outlets are uniformly arranged at the top; the small material piece hot air blowing assembly comprises a bypass pipe 816 installed on the hot air main pipe 805, an air valve B 814 installed on the bypass pipe 816, an L-shaped small material piece hot air nozzle 812 installed on the air outlet of the bypass pipe 816, and a nozzle telescopic assembly; the top of the bypass pipe 816 is inclined downward to be a straight pipe, the hot air outlet end of the L-shaped small material piece hot air nozzle 812 is an upwardly bent arc, and the hot air inlet end gap of the L-shaped small material piece hot air nozzle 812 is sleeved on the hot air outlet end of the straight pipe (the hot air inlet end of the L-shaped small material piece hot air nozzle 812 can move in the gap in the straight pipe under external force, and the leaked hot air from the gap between the straight pipe and the L-shaped small material piece hot air nozzle 812 can be ignored); the nozzle telescopic assembly comprises adjusting cylinders A 815 and adjusting cylinders B 817 installed on both sides of the straight pipe; the cylinder bodies of the adjusting cylinders A 815 and the adjusting cylinders B 817 are installed on the outer side of the straight pipe through the fixing seat 813, and the piston rod ends of the adjusting cylinders A 815 and the adjusting cylinders B 817 are respectively installed on both sides of the L-shaped small material piece hot air nozzle 812 through the blowing pipe connecting angle plate; the piston rod of the adjusting cylinders A 815 and the adjusting cylinders B 817 drives the L-shaped small material piece hot air nozzle 812 to be sent out and withdrawn from the outlet end of the straight pipe.When the small sheet 10 is delivered directly above the laying head mold 601, the piston rods of adjusting cylinders A815 and B817 extend simultaneously, sending the air outlet of the L-shaped small sheet hot air nozzle 812 out to align with the lower layer of the small sheet adhesive film held by three vacuum suction cups B715 inside the bowl-shaped metal outer cover 716. Hot air is blown to heat and soften the film, facilitating the next step of sheet laying and deformation. After heating for 3-5 seconds, the piston rods of adjusting cylinders A815 and B817 retract, returning the L-shaped small sheet hot air nozzle 812 to its original position to allow the bowl-shaped metal outer cover 716 to descend and lay the small sheet. This process improves the efficiency of the hot air blower 801 and reduces heat loss. A hot air circulation pipe 803 is installed between the air inlet 802 and the air outlet of the hot air blower 801. An air valve C804 is installed on the hot air circulation pipe 803. When the hot air volume is low or during a short period when hot air is not being blown, the air valve C804 opens, returning some or all of the hot air to the air inlet of the hot air blower 801. This increases the inlet air temperature and reduces the work done by the hot air blower. The hot air blower will automatically adjust its heating power or stop heating. The regulating cylinders A815 and B817 are also mentioned. The model of the hot air blower 801 is SHL3 / ZYD-030B.

[0058] The following is a brief description of the working process of the fully automatic punch laying machine for bulletproof helmets (taking the laying of one helmet as an example):

[0059] As attached Figures 1-21As shown, before using the utility model, first connect the power supply and gas source, check whether each execution element cylinder is in the correct position, after the middle of the large piece of material is pressed and adhered, and the heating rod 414 set on the lower pressing disc 413 connected with the piston rod end of the lifting pressing cylinder 412 in the holding device 4 is warmed up to 60-70℃, at the same time, the hot air blower 801 is also connected to the power supply and starts to work. When the temperature of the air outlet of the large piece of material blowing nozzle 810 and the L-shaped small piece of material hot air nozzle 812 reaches 60-70℃, during the period of connecting the feeding switch and connecting the gas source, the two material supporting disc lifting cylinders 218 lift the material supporting disc 212, arrange the large and small pieces of material neatly, place the large piece of material on the material supporting disc 212 in the downward order of positioning and piece of material adhesive layer, place the small piece of material on the small piece of material platform 107, and then press the feeding completion switch, the material supporting disc lifting cylinder 218 lowers the material supporting disc 212 to the electronic scale 213, the PLC automatically takes the value, presses the start switch, the large piece of material reciprocating cylinder 201 does not move from the original position, the two material supporting disc lifting cylinders 218 synchronously lift the material supporting disc 212, this position is the original position of the material supporting disc lifting cylinder 218, the material taking lifting cylinder 207 lowers from the original position, and the six large piece of material vacuum suction cups 211 are pressed on the six petals of the large piece of material 9, the vacuum suction is connected to the large piece of material, then the material taking lifting cylinder 207 rises to the original position, the material supporting disc lifting cylinder 218 lowers to the original position, and the material supporting disc 212 and the large piece of material 9 thereon are placed on the electronic scale 213 for weighing and taking the value. After the program is determined that more than one piece of material is taken, the material taking lifting cylinder 207 lowers from the original position, the taken large piece of material is placed back on the material supporting disc 202, the vacuum is cut off and damaged, the material taking lifting cylinder 207 rises to the original position, and the material is taken again. If only one piece of material is taken, the large piece of material reciprocating cylinder 201 extends to the outlet from the original position, and the large piece of material 9 is sent to the right above the laying head die 601; at the same time of connecting the power supply, the auxiliary laying cylinder 308 is retracted to the original position, the laying lifting cylinder 301 rises to the highest point from the original position, the piston rods of the lower right rotary clamping cylinder 310 and the lower left rotary clamping cylinder 318 rise to the highest point from the original position, the right upper tooth-shaped pressing plate 312 and the left upper tooth-shaped pressing plate 320 are respectively rotated 90° outward, and the right lower tooth-shaped plate 311 and the left lower tooth-shaped plate 319 are exposed (this preparation action is completed after the power supply is connected).The material taking lifting cylinder 207 lowers to send the large sheet 9 to the twelve lower tooth-shaped plates distributed in concentric circles, and covers the tooth-shaped part (the twelve lower tooth-shaped plates and the top of the sheet laying head die 601 are flush and in the same plane), and then the twelve upper tooth-shaped pressing plates each rotate 90° from the outside to the inside to return to the original position, the six lower right rotary clamping cylinders and the six lower left rotary clamping cylinders retract to tightly clamp the large sheet covered on the lower tooth-shaped plate, then the material taking suction cup cuts off and breaks the vacuum, the material taking lifting cylinder 207 rises to return to the original position, the large sheet reciprocating cylinder 201 retracts to the original position to perform the material taking work of the next large sheet, (the vacuum of the vacuum suction cup A 602 provided on the sheet laying head die 601 is maintained until the second large sheet is laid), the material taking is completed and maintained; The pressing and adhering reciprocating cylinder 402 of the large sheet middle pressing and adhering and maintaining device 4 extends from the original position to send the lower pressing disc 413 etc. to the upper side of the sheet laying head die 601, the lifting pressing cylinder 412 lowers from the original position to press the lower pressing disc 413 with a certain temperature through the heat-resistant silica gel disc 416 to press and maintain the middle part of the large sheet 9 to the middle part of the sheet laying head die 601, the counter-thrust cylinder 408 simultaneously rises from the original position to the lower surface of the slide rail B 404, so that the lifting pressing cylinder 412 is pressed on the sheet laying head die 601 by the reaction force, and the action force of the counter-thrust cylinder 408 is balanced to prevent the Z-shaped connecting plate 401 from deforming, and to ensure that there is enough pressure to press the middle part of the large sheet 9 of the sheet laying head die 601; The six air valves A 807 are opened, hot air is blown to heat the large sheet, after blowing hot air for 3-5 seconds, the A, C, E large sheet petals are laid according to the PLC program preset, the sheet laying lifting cylinder 301 retracts, the softened A, C, E petals are pulled down, and at the same time the auxiliary sheet laying cylinder 308 slowly extends from the original position, to form a curved motion trajectory together to tightly adhere the petals to the surface of the sheet laying head die 601, and then pulled down to the position and maintained, at this time the small vacuum suction cup A 602 provided on the A, C, E area of the sheet laying head die 601 is started to tightly suck the A, C, E petals laid in place, the corresponding large sheet hot air nozzle 810 stops blowing hot air, then the B, D, F large sheet laying lifting cylinder retracts, the softened B, D, F petals are pulled down, and at the same time the auxiliary sheet laying cylinder slowly extends from the original position, to form a curved motion trajectory together to tightly adhere the petals to the surface of the sheet laying head die 601, and then pulled down to the position and maintained, the small vacuum suction cup A 602 provided on the B, D, F area of the sheet laying head die 601 is started to tightly suck the B, D, F petals laid in place, at this time the corresponding large sheet hot air nozzle 810 stops blowing hot air;Then the six soft-pressing reciprocating cylinders 501 in the soft-pressing device 5 are heated, and the A, C, E number of material pieces corresponding to the soft-pressing rubber capsules 506 are pressed to the material pieces A, C, E number of areas which have been completed on the paving head die 601, and are pressed to keep, the heating belt 507 on the inner arc surface of the soft-pressing rubber capsule 506 is powered for 1-3 seconds and then cooled for 3-5 seconds, then the soft-pressing reciprocating cylinders 501 are retracted to the original position, and then the B, D, F number of material pieces corresponding to the soft-pressing reciprocating cylinders are pressed to the corresponding B, D, F number of areas and kept, powered for 1-3 seconds and then cooled for 3-5 seconds, then the soft-pressing reciprocating cylinders 501 are retracted to the original position, and the soft-pressing work of the large material piece 9 is completed; then all the upper tooth-shaped pressing plates arranged at the top of the paving lifting cylinder 301 are lifted and rotated outward to loosen the material piece which has been clamped, and the auxiliary paving cylinder 308 is retracted to the original position, the paving lifting cylinder 301 is pulled back to the original vertical position, the upper tooth-shaped pressing plate is rotated inward and pressed on the lower tooth-shaped plate, and the next large material piece clamping and paving work is prepared to be performed; at this time, if the large material piece paving work is performed, the paving head die 601 is rotated according to the set rotation rules 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, that is, each large material piece 9 corresponds to a rotation angle, and then the above-mentioned actions are repeated, if the next paving is a small material piece, the paving head die 601 does not rotate, that is, the rotation angle corresponding to all the small material pieces is 0°.

[0060] When laying the small piece 10, the small piece lifting cylinders A 702 and B 703 in the small piece taking and laying press device 7 extend and descend in situ to the middle position to press the bowl-shaped metal cover 716 to the small piece 10 on the platform 107 table, stop and hold, then the vacuum taking cylinder 704 descends in situ to press the three vacuum suction cups 715 to the small piece 10, the vacuum suction small piece 10 is turned on and held, then the vacuum taking cylinder 704 rises to the original position, the small piece lifting cylinders A 702 and B 703 rise from the middle position to the original position, the taking feeding reciprocating cylinder 701 extends in situ to send the small piece 10 in the bowl-shaped rubber air bag 717 inner top to the laying head die 601 directly above, stop and hold, the adjusting cylinders A 815 and B 817 in the small and large piece hot air blowing heating device 8 push the L-shaped small piece hot air nozzle 812 outlet to be directly below the small piece in the bowl-shaped rubber air bag 717 inner top, open the air valve B 814, blow hot air at a temperature of 60-70 DEG C for 3-5 seconds, then the adjusting cylinders A 815 and B 817 retract to pull the L-shaped small piece blowing pipe 812 back to the original position and hold, the small piece lifting cylinders A 702 and B 703 descend to the middle position and hold, the vacuum taking lifting cylinder 704 descends in situ to lay the softened small piece 10 to the center of the laying head die 601, the vacuum of the taking vacuum suction cup B 715 is cut off and destroyed, the vacuum taking lifting cylinder 704 rises to the original position, the small piece lifting cylinders A 702 and B 703 continue to descend from the middle position, the inner surface of the bowl-shaped rubber air bag 717 presses the small piece 10, the bowl-shaped rubber air bag 717 is inflated by the inflation nozzle 718 to inflate compressed air with a pressure of 4-6 kg / cm 2 , the small piece 10 is tightly pressed on the top of the laying head die 601, power is turned on for 1-2 seconds, and cooled for 3-5 seconds, the small piece 10 is laid on the laying head die 601 without wrinkles, the bowl-shaped rubber air bag 717 is deflated, the small piece lifting cylinders A 702 and B 703 rise to the original position, the taking feeding reciprocating cylinder 701 retracts to the original position, and the next small piece laying is prepared.

[0061] The full-automatic laying device is adopted, the small pieces are effectively bonded, the small pieces are prevented from being deformed, the laying is uniform, the appearance of the bulletproof helmet after forming is beautiful, the product quality is high, the laying saves time and labor, the working efficiency is greatly improved, and the device is suitable for popularization and application in equipment and equipment enterprises.

Claims

1. A full-automatic die sheet laminator for a ballistic helmet, characterized in that, It includes rack (1), large sheet automatic weighing feeding device (2) installed on rack (1), six large sheet clamping and paving devices (3), large sheet middle pressure and holding device (4), six large sheet heating and soft pressure device (5), paving head mold vacuum suction sheet and uniform paving rotary device (6), small sheet feeding and paving pressure device (7) and large and small sheet hot air blowing heating device (8); The large sheet automatic weighing feeding device (2) is installed on the left side of the load-bearing main beam (101) of the rack (1) and the support frame (106), each large sheet clamping and paving device (3) is correspondingly installed on the inner side of the lower part of the soft pressure column (102) of the rack (1), each large sheet heating and soft pressure device (5) is correspondingly installed on the inner side of the upper broken section (112) of the soft pressure column (102), the large sheet middle pressure and holding device (4) is installed on the load-bearing beam (105) of the rack (1), the paving head mold vacuum suction and uniform paving rotary device (6) is installed on the workbench plate (103) of the rack (1), the large and small sheet hot air blowing heating device (8) is installed below the workbench plate (103), and the small sheet feeding and paving pressure device (7) is installed on the right side of the load-bearing main beam (101).

2. A full-automatic die sheet laying machine for a bulletproof helmet according to claim 1, characterized in that, The large sheet automatic weighing feeding device (2) comprises a large sheet feeding reciprocating driving assembly installed on the bottom surface of the load-bearing main beam (101), a large sheet feeding lifting assembly installed at the bottom of the large sheet feeding reciprocating driving assembly, and a load weighing assembly installed on the support frame (106); The large sheet feeding reciprocating driving assembly comprises a large sheet reciprocating cylinder (201) and a sliding block A (203) slidingly installed on a sliding rail A (202); the sliding rail A (202) is fixedly installed on the bottom surface of the middle part of the load-bearing main beam (101); A U-shaped tail seat (204) is fixedly installed on the bottom surface of the left end of the load-bearing main beam (101), a right-angle connecting plate A (205) is fixedly installed on the bottom surface of the sliding block A (203), an ear seat A (206) is fixedly installed on the end part of the cylinder body of the large sheet reciprocating cylinder (201), the ear seat A (206) is connected with the U-shaped tail seat (204), and the piston rod end of the large sheet reciprocating cylinder (201) is fixedly connected with the vertical side plate of the right-angle connecting plate A (205); The large sheet feeding lifting assembly comprises a vertical feeding lifting cylinder (207); the piston rod end of the feeding lifting cylinder (207) is vertically downward, and a right-angle folding plate A (208) and a right-angle folding plate B (209) are fixedly installed on both sides of the cylinder body end of the feeding lifting cylinder (207); the top plates of the right-angle folding plate A (208) and the right-angle folding plate B (209) are respectively fixed with the bottom surface of the sliding block A (203); The load weighing assembly comprises a feeding disc (210), a large sheet vacuum suction disc (211), a load bearing disc (212) and an electronic scale (213). The middle part of the top surface of the material taking disc (210) is fixed with the piston rod end of the material taking lifting cylinder (207), six installation round holes (214) are evenly arranged along the edge of the material taking disc (210), and six large material sheet vacuum suction cups (211) are correspondingly installed in the installation round holes (214); the suction cup port of the large material sheet vacuum suction cup (211) faces downward, and the air inlet of the large material sheet vacuum suction cup (211) is connected with an air source; a support table plate (215) is installed on the support frame (106), four corners of the support table plate (215) are fixedly installed with seat linear cylinders (216), four corners of the material receiving disc (212) are installed with linear bearings A (217) corresponding to the seat linear cylinders (216), and the top gaps of the seat linear cylinders (216) are inserted into the linear bearings A (217); The electronic scale (213) is arranged in the middle part of the support table plate (215) and corresponds to the bottom surface of the material receiving disc (212), material receiving disc lifting cylinders (218) are vertically and fixedly installed on the left and right two side edges of the support table plate (215), the two material receiving disc lifting cylinders (218) are symmetrically arranged at the center of the support table plate (215), and a lifting disc (219) is installed at the piston rod top end of the material receiving disc lifting cylinder (218); the piston rod lifting of the two material receiving disc lifting cylinders (218) drives the material receiving disc (212) to be placed on the electronic scale (213) or to be pushed away from the electronic scale (213) through the lifting disc (219).

3. A full-automatic die sheet laying machine for a bulletproof helmet according to claim 2, characterized in that, The model of the electronic scale (213) is Toreado MT1022.

4. The full-automatic die sheet laminating machine for bulletproof helmet according to claim 1, characterized in that, The large material sheet clamping and laying device (3) comprises a vertically arranged laying lifting cylinder (301), a special-shaped connecting step plate (302) fixedly installed at the top end of the laying lifting cylinder (301), and right and left clamping assembly structures which are symmetrically arranged at the center of the top plate of the special-shaped connecting step plate (302) and are identical in structure; two screw holes (303) for installing large material sheet hot air outlets are arranged in the middle part of the special-shaped connecting step plate (302) and face the head mold; the right and left clamping assembly structures are symmetrically arranged at the center of the top plate of the special-shaped connecting step plate (302); A lower base mounting plate (304) is installed on one side of the cylinder body bottom of the laying lifting cylinder (301), the base of the lower base mounting plate (304) is hingedly connected with a lower hinge base (305) installed on the workbench plate (103), the inner side of the lower part of the flexible pressing column (102) is hingedly connected with the cylinder body end of the transversely arranged auxiliary laying cylinder (308) through a mounting base (307), and an upper mounting plate (306) corresponding to the piston rod end of the auxiliary laying cylinder (308) is installed on the other side of the upper part of the cylinder body of the laying lifting cylinder (301); the piston rod end of the auxiliary laying cylinder (308) is hingedly connected with the outer side of the upper mounting plate (306) through a connecting lug plate (309). The right piece clamping assembly comprises a downward right rotary clamping cylinder (310), a right lower tooth-shaped plate (311), and a right upper tooth-shaped pressing plate (312); the right lower tooth-shaped plate (311) and the right upper tooth-shaped pressing plate (312) are provided with meshing teeth on the corresponding end faces, and a circular through hole A (313) is arranged in the middle of the right lower tooth-shaped plate (311); height adjusting sleeves A (314) and height adjusting sleeves B (315) are arranged on both sides of the top surface of the cylinder body of the downward right rotary clamping cylinder (310), long rod bolts A (316) and long rod bolts B (317) installed on both sides of the right lower tooth-shaped plate (311) are respectively and gapingly threaded through the height adjusting sleeves A (314) and the height adjusting sleeves B (315) and are screwed with both sides of the cylinder body of the downward right rotary clamping cylinder (310), and the piston rod of the downward right rotary clamping cylinder (310) is gapingly threaded through the circular through hole A (313) and is fixed with the right upper tooth-shaped pressing plate (312); the piston rod of the downward right rotary clamping cylinder (310) drives the right upper tooth-shaped pressing plate (312) to mesh with the right lower tooth-shaped plate (311) when descending; The left piece clamping assembly comprises a downward left rotary clamping cylinder (318), a left lower tooth-shaped plate (319), and a left upper tooth-shaped pressing plate (320); a circular through hole B (321) is arranged in the middle of the left lower tooth-shaped plate (319); height adjusting sleeves C (322) and height adjusting sleeves D (323) are arranged on both sides of the top surface of the cylinder body of the downward left rotary clamping cylinder (318), long rod bolts C (324) and long rod bolts D (325) installed on both sides of the left lower tooth-shaped plate (319) are respectively and gapingly threaded through the height adjusting sleeves C (322) and the height adjusting sleeves D (323) and are screwed with both sides of the cylinder body of the downward left rotary clamping cylinder (318), and the piston rod of the downward left rotary clamping cylinder (318) is gapingly threaded through the circular through hole B (321) and is fixed with the left upper tooth-shaped pressing plate (320); the piston rod of the downward left rotary clamping cylinder (318) drives the left upper tooth-shaped pressing plate (320) to mesh with the left lower tooth-shaped plate (319) when descending.

5. The full-automatic die sheet laminating machine for bulletproof helmet according to claim 1, characterized in that, The middle large piece pressing, adhering and holding device (4) comprises a pressing and adhering reciprocating assembly, a Z-shaped connecting plate (401) installed at the bottom of the pressing and adhering reciprocating assembly, a reverse pushing assembly installed on the top surface of the lower end of the Z-shaped connecting plate (401), and a lifting and pressing heating assembly installed on the bottom surface of the lower end of the Z-shaped connecting plate (401); The pressing and adhering reciprocating assembly comprises a pressing and adhering reciprocating cylinder (402) and a sliding block B (404) slidingly installed on a sliding rail B (403); the sliding rail B (403) is installed on the bottom surface of the load-bearing beam (105); and the higher end of the Z-shaped connecting plate (401) is fixedly installed on the bottom surface of the sliding block B (404); A U-shaped base (405) is fixedly installed on the bottom surface of the front end of the load-bearing beam (105), a right-angle connecting plate B (406) is fixedly installed on the bottom surface of the slider B (404), and an ear seat B (407) is fixedly installed on the end part of the cylinder body of the pressing and adhering reciprocating cylinder (402). The ear seat B (407) is hinged to the U-shaped base (405), and the vertical side plate of the right-angle connecting plate B (406) is fixedly connected to the piston rod end of the pressing and adhering reciprocating cylinder (402); The reverse pushing assembly comprises a vertically installed reverse pushing cylinder (408) and a top plate (409) fixedly installed on the top end of the piston rod of the reverse pushing cylinder (408). The cylinder body of the reverse pushing cylinder (408) is fixedly installed with an upper right-angle folded plate A (410) and an upper right-angle folded plate B (411) on the two sides, respectively. The bottom plates of the upper right-angle folded plate A (410) and the upper right-angle folded plate B (411) are fixedly installed on the top surface of the lower end of the Z-shaped connecting plate (401). The piston rod of the reverse pushing cylinder (408) drives the top plate (409) to rise from the original position to the bottom surface of the slide rail B (403); The lifting and pressing heating assembly comprises a lifting and pressing cylinder (412), a lower pressing disc (413), a heating rod (414), a temperature control probe (415) and a temperature-resistant silica gel disc (416); The lower right-angle folded plate A (417) and the lower right-angle folded plate B (418) are fixedly installed on the outer walls on the two sides of the lifting and pressing cylinder (412), respectively. The top plates of the lower right-angle folded plate A (417) and the lower right-angle folded plate B (418) are fixedly installed on the bottom surface of the lower end of the Z-shaped connecting plate (401). The piston rod at the bottom end of the lifting and pressing cylinder (412) is fixedly connected to the top surface of the lower pressing disc (413) through a hinged plate. The heating rod (414) and the temperature control probe (415) are separately installed in the mounting holes in the side walls of the lower pressing disc (413). The temperature-resistant silica gel disc (416) is bonded to the bottom surface of the lower pressing disc (413).

6. A full-automatic die sheet laminating machine for a bulletproof helmet according to claim 1, characterized in that, The large sheet heating and soft pressing device (5) comprises a soft pressing reciprocating driving assembly, a soft pressing assembly and a guiding assembly. The soft pressing reciprocating driving assembly comprises a U-shaped mounting bracket (502) fixedly installed between the upper disconnected sections (112) of the soft pressing vertical column (102), a soft pressing reciprocating cylinder (501) fixedly installed on the U-shaped mounting bracket (502), and a cylinder fixing disc (503) fixedly installed on the piston rod end of the soft pressing reciprocating cylinder (501). The piston rod gap of the soft pressing reciprocating cylinder (501) penetrates through the end plate of the U-shaped mounting bracket (502). The soft pressing assembly comprises a soft pressing base (504), a soft pressing rubber capsule inner pressing plate (505), a soft pressing rubber capsule (506) and an M-shaped heating belt (507). The outer arc surface of the soft pressing base (504) is fixed on the corresponding side of the cylinder fixing disc (503). The soft pressing rubber capsule (506) internally accommodates the soft pressing rubber capsule inner pressing plate (505). The soft pressing rubber capsule inner pressing plate (505) and the soft pressing rubber capsule (506) are concave on the corresponding side surfaces of the sheet laying head mold, and the concave curvature matches the convex curvature of the sheet laying head mold. The soft pressing rubber capsule (506) is sealingly fixed around the inner arc surface of the soft pressing base (504). The upper part of the flexible pressing base (504) is provided with a liquid filling adjusting valve (508) for adjusting the amount of liquid filled in the flexible pressing rubber capsule (506), and the inner side of the flexible pressing rubber capsule (506) is covered with a thin insulating cloth with adhesive, and the M-shaped heating belt (507) is adhered to the inner side of the thin insulating cloth; The guide assembly comprises a linear bearing B (509) installed in the through hole of the end plate of the U-shaped mounting bracket (502) and a guide rod (510) fixed at one end to the side of the fixing disc (503) of the air cylinder, and the other end of the guide rod (510) passes through the end plate of the U-shaped mounting bracket (502) and the linear bearing B (509) with a gap.

7. The full-automatic die sheet laminating machine for bulletproof helmet according to claim 1, characterized in that, The vacuum material suction sheet and uniform sheet laying rotating device (6) comprises a sheet laying head mold (601), a vacuum material suction sheet assembly arranged on the sheet laying head mold (601), and a uniform sheet laying rotating assembly installed at the bottom of the sheet laying head mold (601); the sheet laying head mold (601) is a metal shell matched with the shape of a helmet, and the inner cavity is hollow; The vacuum material suction sheet assembly comprises six suction sheet areas arranged on the outer wall of the sheet laying head mold (601) and matched with the shape of six petal-shaped material pieces, three suction disc step mounting holes (620) arranged on each suction sheet area, and vacuum suction discs (602) embedded in each suction disc step mounting hole (620); the suction sheet areas comprise a, b, c, d, e, and f areas, and the three vacuum suction discs (602) in each area are arranged in a triangular shape; A bottom disc (603) is fixedly installed on the bottom surface of the sheet laying head mold (601), a column pipe (604) is installed on the bottom surface of the bottom disc (603), the column pipe (604) is communicated with the inner cavity of the sheet laying head mold (601) through the air hole in the middle of the bottom disc (603), and through holes C (605) for the vacuum pipeline to enter the inner cavity of the sheet laying head mold (601) are arranged on both sides of the bottom disc (603); A stepped shaft (606) is fixedly installed at the bottom end of the column pipe (604), and a pressure bead disc (610) is installed on the upper shaft segment (607) of the stepped shaft (606); a pressure bead disc mounting seat (611) and a bearing mounting seat (612) are correspondingly installed on the top surface and the bottom surface of the middle part of the workbench plate (103), the pressure bead disc (610) is arranged in the pressure bead disc mounting seat (611), the stepped shaft (606) passes through the middle hole (613) of the workbench plate (103) and the bearing mounting seat (612), and a bearing B (614) is installed on the lower shaft segment (608) of the stepped shaft (606); The uniform sheet laying rotating assembly comprises a synchronous pulley A (615), a synchronous pulley B (616), a synchronous belt (617), and a stepping motor (618). Synchronous pulley A (615) is installed on the shaft head (609) of the stepped shaft (606), the motor mounting bracket (619) with lateral opening is fixedly installed on the bottom surface of the workbench plate (103), the step motor (618) is fixedly installed on the bottom plate of the motor mounting bracket (619) and the transmission shaft gap passes through the bottom plate, the synchronous pulley B (616) is installed on the transmission shaft of the step motor (618), the synchronous pulley B (616) is arranged on the inner side of the motor mounting bracket (619), and the synchronous belt (617) is installed on the synchronous pulley A (615) and the synchronous pulley B (616).

8. A full-automatic die sheet laminating machine for a bulletproof helmet according to claim 1, characterized in that, The small material sheet taking and feeding and sheet laying and pressing and sticking device (7) comprises a taking and feeding reciprocating lifting assembly and a sheet laying and pressing and sticking assembly; the slider C (707) is slidingly installed on the right side of the slide rail A (202); The taking and feeding reciprocating lifting assembly comprises a horizontally arranged taking and feeding reciprocating cylinder (701), a vertically arranged small material sheet lifting cylinder A (702), a vertically arranged small material sheet lifting cylinder B (703) and a vertically arranged vacuum taking and feeding lifting cylinder (704); The cylinder body end of the taking and feeding reciprocating cylinder (701) is hinged to the cylinder mounting U-shaped seat (706) installed on the bottom surface of the right end of the load-bearing main beam (101) through the cylinder mounting lug seat (705), the door frame shaped frame (708) is fixedly installed on the bottom surface of the top plate of the door frame shaped frame (708) through the right-angle connecting plate (713), the support flat plate (709) is fixedly installed at the bottom end of the door frame shaped frame (708), the cylinder rod through holes (710) are arranged at both ends of the support flat plate (709) outside the door frame shaped frame (708), the cylinder body ends of the small material sheet lifting cylinder A (702) and the small material sheet lifting cylinder B (703) are fixedly installed on the top surfaces of both ends of the support flat plate (709) respectively, and the piston rods of the small material sheet lifting cylinder A (702) and the small material sheet lifting cylinder B (703) respectively pass through the cylinder rod through holes (710) and are fixed on both sides of the connecting flat plate (711); the vacuum taking and feeding lifting cylinder (704) is fixed in the middle part of the connecting flat plate (711) through the mounting angle piece (712), the front end of the piston rod of the vacuum taking and feeding lifting cylinder (704) passes through the through hole in the middle part of the connecting flat plate (711) and is connected with the sheet laying and pressing and sticking assembly, and the upper cylinder body of the vacuum taking and feeding lifting cylinder (704) passes through the square hole in the middle part of the support flat plate (709); The laying-up and pressing assembly comprises a vacuum chuck mounting disc (714) fixedly mounted at the end of the piston rod of the vacuum material taking lifting cylinder (704), three material taking vacuum chucks B (715) fixedly and evenly arranged in a ring shape on the vacuum chuck mounting disc (714) with the center of the vacuum chuck mounting disc (714) as the axis, a bowl-shaped metal outer cover (716) fixedly mounted at the bottom of the connecting flat plate (711), and a bowl-shaped rubber air bag (717) arranged in the inner cavity of the bowl-shaped metal outer cover (716); the bowl-shaped rubber air bag (717) is inflated and sealed in the interlayer of the side wall, an inflation nozzle (718) is arranged on the side wall of the bowl-shaped rubber air bag (717), the inflation nozzle (718) passes through the through hole D (719) on the bowl-shaped metal outer cover (716), and an annular heating belt (720) is arranged on the upper portion of the inner cavity of the bowl-shaped rubber air bag (717); The bowl-shaped metal outer cover (716) and the bowl-shaped rubber air bag (717) are both provided with disc passing holes with a larger inner diameter than the outer diameter of the vacuum chuck mounting disc (714) at the top, and the vacuum chuck mounting disc (714) is arranged in the bowl-shaped rubber air bag (717) through the disc passing holes.

9. The full-automatic die sheet laminating machine for bulletproof helmet according to claim 1, characterized in that, The hot air blowing device (8) for the large and small pieces comprises a hot air blower (801), a hot air main pipe (805) mounted on the air outlet of the hot air blower (801), a large piece hot air blowing assembly and a small piece hot air blowing assembly mounted on the air outlet of the hot air main pipe (805); The large piece hot air blowing assembly comprises a large piece hot air distributor (806) mounted on the air outlet of the hot air main pipe (805), a wind valve A (807) mounted on the branch outlet of the large piece hot air distributor (806), a heat-resistant hose (808) mounted on the air outlet of the wind valve A (807), and a flat conical large piece hot air blowing nozzle (810) mounted on the air outlet of the heat-resistant hose (808); the heat-resistant hose (808) passes through the long hole (104); the large piece hot air blowing nozzle (810) is fixed on the two screw holes (303) arranged in the middle of the special-shaped connecting step plate (302) and facing the laying-up head die through the bolts on the clamp (809); the hot air distributor (806) is in the shape of a conical cylinder, and six branch outlets are uniformly arranged at the top; The small piece hot air blowing assembly comprises a bypass pipe (816) mounted on the hot air main pipe (805), a wind valve B (814) mounted on the bypass pipe (816), an L-shaped small piece hot air blowing nozzle (812) mounted on the air outlet of the bypass pipe (816), and a wind nozzle telescopic assembly; The bypass pipe (816) is inclined downward at the top and is in the shape of a straight pipe, and the L-shaped small piece hot air blowing nozzle (812) is sleeved on the end of the straight pipe; The wind nozzle telescopic assembly comprises adjusting cylinders A (815) and B (817) mounted on both sides of the straight pipe; the cylinder bodies of the adjusting cylinders A (815) and B (817) are mounted on the outer side of the straight pipe through the fixing seats (813), and the piston rod ends of the adjusting cylinders A (815) and B (817) are respectively mounted on both sides of the L-shaped small piece hot air blowing nozzle (812) through the blowing pipe connecting angle plates. The extension and retraction of the piston rods of the adjusting cylinder A (815) and the adjusting cylinder B (817) drives the L-shaped small piece hot air nozzle (812) to send out and retract from the straight pipe outlet end; A hot air circulating pipe (803) is installed between the air inlet (802) and the air outlet of the hot air fan (801), and a valve C (804) is installed on the hot air circulating pipe (803).

10. A full-automatic die sheet laminator for a ballistic helmet according to claim 9, characterized in that, The model of the hot air fan (801) is SHL3 / ZYD-030B.

Citation Information

Patent Citations

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