Automatic bead gathering mechanism for a triangular rubber bonding machine
By combining a horizontal conveyor and an AGV (Automated Guided Vehicle) trolley, the problems of uneven triangular adhesive and manual removal were solved, achieving automated collection of triangular adhesive and improving production efficiency.
Patent Information
- Application Number
- CN202423271032.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing automatic coiling mechanism results in uneven triangular rubber and requires manual removal, making full automation impossible.
An automatic recycling mechanism combining a horizontal conveyor and an AGV (Automated Guided Vehicle) is adopted. The triangular rubber is collected by the horizontal conveyor and the AGV, eliminating the need for a separate triangular rubber collection mechanism and achieving horizontal output and automated collection of the triangular rubber.
It achieves flat output and fully automated collection of triangular rubber, reducing manual intervention and improving production efficiency.
Smart Images

Figure CN223605122U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of tire manufacturing industry especially a kind of automatic ring collecting mechanism of triangular rubber bonding machine. BACKGROUND
[0002] The bead of a tire is the portion of the tire that fits over the wheel rim. The bead can withstand the stretching force caused by the internal pressure of the tire, and can also overcome the lateral force action on the tire during cornering, so that the cover does not come off the rim, and therefore the bead must have a very high pressure-bearing capacity, and its structure should be tight and strong, not easy to deform.
[0003] The bead usually includes a steel wire ring and a triangular rubber bonded to the steel wire ring. Currently, the triangular rubber bonding of the bead is usually completed on a semi-automatic or fully automatic production line. A Chinese invention patent (patent number CN201610078629.7, authorized publication number CN105619858B) discloses a full-automatic horizontal triangular rubber bonding machine. A cold feeding extruder 1 extrudes the triangular rubber, which is then delivered to a triangular rubber traction cooling device 3 through a receiving conveyor and a stretching and contracting device 2, cooled, and then collected on a constant-tension storage device 4. Finally, the bonding of the triangular rubber and the steel wire ring is completed on an automatic bonding device 5. On both sides of the automatic bonding device 6, there are a steel wire ring automatic ring feeding device 5 and an automatic ring collecting and arranging device 7. The steel wire ring automatic ring feeding device 5 automatically delivers the steel wire ring to the automatic bonding device 6 to complete the bonding of the steel wire ring and the triangular rubber. Finally, the automatic ring collecting and arranging device 7 realizes automatic ring collecting and arranging. The automatic ring collecting and arranging device 7 includes a triangular rubber collecting mechanism 7.1 and an automatic ring collecting mechanism 7.2. The ring collecting arm 7.2.2 of the automatic ring collecting mechanism 7.2 drives the bonded triangular rubber to the up-and-down movable ring collecting platform 7.2.4 of the automatic ring collecting device 7.2. During the descending process of the ring collecting platform 7.2.4, the triangular rubber is hooked by the transmission arm 7.1.4 of the triangular rubber collecting mechanism 7.1 and vertically hung on the transmission arm 7.1.4, so as to realize the automatic collection and arrangement of the triangular rubber on the automatic bonding device 6 to the triangular rubber collecting mechanism 7.1 by the automatic ring collecting mechanism 7.2. However, the automatic ring collecting mechanism 7.2 has the following problems: since the triangular rubber is vertically hung on the transmission arm 7.1.4, it will cause the triangular rubber to be uneven, and still needs to be manually taken off from the transmission arm 7.1.4, which cannot realize complete automation. SUMMARY
[0004] The applicant provides the automatic bead collecting mechanism with reasonable structure, which cancels the bead collecting mechanism, sets the horizontal conveyor on one side of the first platform, collects the beads through the AGV trolley after keeping the horizontal output of the beads, does not need manual collection, and realizes complete automation.
[0005] The technical scheme adopted by the utility model and the technical effects realized are as follows:
[0006] The automatic bead collecting mechanism of the triangular rubber attaching machine has the upper layer of the rack, the material moving device vertically lifted and horizontally slidably arranged above the second platform, and the bead collecting arm horizontally slidably arranged on one side of the second platform.
[0007] The bead collecting arm places one bead of the automatic attaching device on the first platform, the material moving device transports one piece of the spacer from the second platform to the first platform, the gravity of the horizontally stacked beads and the spacer can flatten the beads and the spacer, the first platform is lowered to the bottom of the stroke, the beads and the spacer are horizontally transported by the belt of the conveyor, and the AGV trolley is used to collect the beads without manual collection, so that complete automation is realized.
[0008] As a further improvement of the above technical scheme:
[0009] The first platform has the belt, and the belt of the first platform and the conveyor is driven to move in the same direction by the motor. The first platform and the conveyor horizontally transport the beads and the spacer, and ensure the stable transportation of the beads and the spacer.
[0010] The rack is provided with the pulley and the synchronous belt, the screw is vertically arranged between the upper layer and the lower layer of the rack, one end of the screw is connected with the pulley, the first platform is slidably arranged on the screw, the motor drives the pulley to rotate, the pulley and the synchronous belt jointly drive the screw to rotate, and the screw drives the first platform to vertically lift.
[0011] When the first platform is at the highest point, the upper surface of the first platform is lower than the second platform, and when the first platform is at the lowest point, the upper surface of the first platform is flush with the conveyor.
[0012] The first platform is raised to its highest point of travel. The retracting arm and the material transfer device work together to make the triangular rubber and spacers stacked horizontally and at intervals on the first platform. Each time a triangular rubber or spacer is placed, the pulley, timing belt and lead screw control the first platform to descend a certain height. When the predetermined number is placed on the first platform, the first platform descends to the bottom of its travel, and the belt of the first platform can be started.
[0013] A counterweight is installed on the side of the lead screw away from the first platform. The counterweight helps the first platform maintain overall balance when lifting under load, and reduces the load on the motor when it stops, thus extending the motor's lifespan. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 for Figure 1 Enlarged view of section A.
[0016] Figure 3 This is a structural schematic diagram from another perspective of the present invention.
[0017] Figure 4 for Figure 3 Enlarged view of section B in the middle.
[0018] In the diagram: 1. Frame; 11. Upper frame; 12. Lower frame; 2. Retracting arm; 21. First guide rail; 22. First sliding seat; 23. Retracting claw; 24. Rod; 3. First platform; 31. Lead screw; 32. Synchronous belt; 33. Pulley; 34. Counterweight; 4. Second platform; 5. Transfer device; 51. Suction cup; 6. Conveyor. Detailed Implementation
[0019] The specific embodiments of this utility model are described below with reference to the accompanying drawings.
[0020] The basic structure of the triangular adhesive bonding machine can be referred to the description of the Chinese invention patent with application number 201610078629.7 and patent name "Fully Automatic Horizontal Triangular Adhesive Bonding Machine". The automatic coiling mechanism of this utility model is a device used in the triangular adhesive bonding machine to automatically coil and organize the triangular adhesive output by the automatic bonding device (not shown in the figure). The automatic coiling mechanism is located at the tail end of the automatic bonding device.
[0021] like Figure 1 , 2As shown, the frame 1 of the automatic winding mechanism has an upper frame 11 and a lower frame 12, the upper frame 11 is provided with a fixed second platform 4, a material moving device 5 vertically lifted and horizontally slidably arranged above the second platform 4, and a winding arm 2 horizontally slidably arranged at one side of the second platform 4, the winding arm 2 is arranged close to one side of the automatic laminating device, and the second platform 4 is arranged away from the other side of the automatic laminating device, a conveyor 6 is arranged at the lower frame 12, and a first platform 3 vertically lifted is arranged at one side of the conveyor 6 and below the winding arm 2. The rod body 24 of the winding arm 2 has a first sliding seat 22 at one end and a winding jaw 23 at the other end, a linear first guide rail 21 is horizontally fixed on the upper frame 11, the winding arm 2 is driven by a motor so as to slide back and forth on the first guide rail 21, the winding jaw 23 moves to the automatic laminating device and clamps the laminated triangular tape, and then the first sliding seat 22 slides on the first guide rail 21 until the winding jaw 23 brings the triangular tape to the first platform 3. A plurality of spacers (not shown in the figure) are placed on the second platform 4, because the triangular tape has a certain viscosity, in order to prevent the triangular tapes from adhering to each other during the collection process, the material moving device 5 above the second platform 4 adsorbs the spacers at the bottom of the suction cup 51 through vertical lifting, and places the spacers on the second platform 4 through horizontal sliding and vertical lifting, and one triangular tape is placed on the second platform 4, and a spacer is stacked above it. A motor driven pulley 33 is arranged on the frame 1, the pulley 33 and a synchronous belt 32 jointly drive a lead screw 31 vertically arranged at one side of the first platform 3 to rotate, the lead screw 31 drives the first platform 3 to make vertical lifting movement between the upper frame 11 and the lower frame 12, when located at the highest point of the stroke, the height of the first platform 3 is predetermined by a software program, the upper surface of the first platform 3 is lower than the second platform 4 to prevent being too high, when located at the lowest point of the stroke, the upper surface of the first platform 3 is flush with the conveyor 6, a counterweight 34 is arranged at the other side of the lead screw 31 so as to keep the balance of the first platform 3 when lifting under load, and can reduce the bearing force when the motor stops, prolonging the service life of the motor. The first platform 3 and the conveyor 6 both have belts, in this embodiment, the conveyor 6 is a belt conveyor, when the first platform 3 is located at the bottom of the stroke, the belts of the first platform 3 and the conveyor 6 are driven by the motor to move in the same direction, which can horizontally transport the triangular tapes and the spacers forward.
[0022] In actual work, the first platform 3 is lifted to the highest point of stroke, and the material moving device 5 transports a piece of the separator from the second platform 4 to the first platform 3 every time the circle collecting arm 2 places a piece of the triangular rubber on the first platform 3, and the triangular rubber and the separator are horizontally stacked with a spacing on the first platform 3, and the triangular rubber and the separator can be flattened by using the gravity of the triangular rubber and the separator, and the first platform 3 is lowered by a certain height every time a piece of the triangular rubber or the separator is placed, and the first platform 3 is lowered to the bottom of stroke after a predetermined number of pieces are placed on the first platform 3, and the first platform 3 and the belt of the conveyor 6 move in the same direction, so that the triangular rubber and the separator are horizontally transported forward along with the belt, and then collected by the AGV car without manual collection, and complete automation is realized.
[0023] The above description is an explanation of the utility model, not a limitation of the utility model, and the utility model can be modified in any form without departing from the spirit of the utility model.
Claims
1. An automatic bead collecting mechanism of a bead bonding machine, the upper layer of the frame (1) of which has a second platform (4), a material moving device (5) vertically liftable and horizontally slidable above the second platform (4), and a bead collecting arm (2) horizontally slidable at one side of the second platform (4), characterized in that: The lower layer of the frame (1) is horizontally provided with a conveyor (6) having a belt, and a first platform (3) vertically movable is arranged on one side of the conveyor (6) below the coil collecting arm (2).
2. The automatic turn-up mechanism of a bead applicator according to claim 1, characterized in that: The first platform (3) has a belt, and the belts of the first platform (3) and the conveyor (6) are driven to move in the same direction by a motor.
3. The automatic turn-up mechanism of a bead applicator according to claim 1, characterized in that: A pulley (33) and a synchronous belt (32) are arranged on the frame (1), a screw rod (31) is vertically arranged between the upper layer and the lower layer of the frame (1), one end of the screw rod (31) is connected with the pulley (33), the first platform (3) is slidably arranged on the screw rod (31), the motor drives the pulley (33) to rotate, so that the pulley (33) and the synchronous belt (32) jointly drive the screw rod (31) to rotate, and the screw rod (31) drives the first platform (3) to vertically move.
4. The automatic turn-up mechanism of a bead applicator according to claim 1, characterized in that: When the first platform (3) is at the highest point of the stroke, the upper surface of the first platform (3) is lower than the second platform (4), and when the first platform (3) is at the lowest point of the stroke, the upper surface of the first platform (3) is flush with the conveyor (6).
5. The automatic turn-up mechanism of a bead applicator according to claim 1, wherein: A counterweight (34) is arranged on the side of the screw rod (31) away from the first platform (3).
Citation Information
Patent Citations
Full-automatic horizontal bead filler attaching machine
CN105619858A
Fully automatic horizontal triangular adhesive bonding machine
CN105619858B