A general tooling for conveyor segment assembly

By designing a universal tooling for segmented assembly of the conveyor, using high-strength steel and a precise positioning structure, the problems of low assembly efficiency, difficulty in ensuring accuracy, and high labor intensity were solved. This enabled an efficient and precise assembly process, reduced the risk of workplace injuries, and improved the performance and quality of the conveyor.

CN223606412UActive Publication Date: 2025-11-28SHANGHAI JIA KUN IND CO LTD
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Patent Information

Application Number
CN202423172696.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-28
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The assembly of conveyors is inefficient, difficult to guarantee precision, labor-intensive, and carries the risk of workplace accidents.

Method used

Design a general-purpose tooling for segmented assembly of a conveyor, including components such as support leg structure, bottom frame, tool plate, bottom plate, support plate, and top frame. It is made of high-strength steel, equipped with positioning structure and testing device to provide stable support and precise positioning, and equipped with auxiliary tools to improve assembly efficiency.

Benefits of technology

It improves assembly efficiency, ensures assembly accuracy, reduces labor intensity and the probability of workplace accidents, and enhances the overall performance and quality of the conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a general tool in conveyor subsection assembly, including support leg structure, the top of support leg structure is installed with bottom frame structure, the inboard of bottom frame structure is installed with bottom plate structure, the top left side of bottom frame structure is installed with tool plate structure, the top of support plate is installed with top frame structure, the top of top frame structure is installed with buffer pad, can position and assemble conveyor parts accurately through positioning device, greatly shorten the assembly time, positioning device can ensure that the installation position of each part is accurate, improves the overall performance and quality of conveyor, reduces the workload of manual handling and positioning, reduces the labor intensity of worker, also reduces the probability of work injury accident.
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Description

TECHNICAL FIELD

[0001] The utility model relates to conveying equipment manufacturing field, concretely related to a general tool in conveyor sectional assembly. BACKGROUND

[0002] In the conveyor assembly process, the traditional assembly method is usually adopted at present, that is, each component is assembled through manual carrying and positioning. This method has the following problems: 1. Low assembly efficiency: manual carrying and positioning of components are time-consuming and laborious, and errors are prone to occur, resulting in low assembly efficiency. 2. Precision is difficult to guarantee: due to the instability of manual operation, it is difficult to guarantee the precision of assembly, which may affect the running performance and service life of the conveyor. 3. High labor intensity: heavy objects need to be frequently carried during the assembly process, which consumes a lot of physical strength of workers and is prone to cause fatigue and work accidents.

[0003] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL

[0004] In view of the problems in the related art, the utility model provides a general tool in conveyor sectional assembly to overcome the above technical problems existing in the prior art.

[0005] Therefore, the utility model adopts the specific technical scheme as follows:

[0006] A general tool in conveyor sectional assembly, comprising a support leg structure, a bottom frame structure is installed at the top of the support leg structure, a bottom plate structure is installed on the inner side of the bottom frame structure, a tool plate structure is installed at the top left side of the bottom frame structure, a support plate is installed at the top of the bottom plate structure, a top frame structure is installed at the top of the support plate, a buffer pad is installed at the top of the top frame structure, a lower box body is installed below the front side of the top frame structure, and an upper box body is installed below the rear side of the top frame structure.

[0007] As a further scheme of the utility model, the support leg structure comprises a vertical rod, a connecting cross bar is installed between the front and rear vertical rods, and a base plate is installed at the bottom end of the vertical rod.

[0008] As a further scheme of the utility model, a connecting angle plate is installed outside the connection between the vertical rod and the connecting cross bar, and the vertical rod and the connecting cross bar are fixedly connected with the connecting angle plate through bolts.

[0009] As a further scheme of the utility model, the bottom frame structure comprises a short cross bar, a long cross bar and a longitudinal main rod.

[0010] As a further scheme of the utility model, square connecting plates are installed outside the connecting positions of the short cross bars and the long cross bars, and leg connecting plates are installed at the bottom ends of the short cross bars and the long cross bars.

[0011] As a further scheme of the utility model, the tool plate structure comprises a trapezoidal tool plate, a top storage plate is installed at the top end of the trapezoidal tool plate, and hanging nails are installed outside the inclined surfaces of the trapezoidal tool plate.

[0012] As a further scheme of the utility model, the bottom plate structure comprises a left bottom plate, a middle bottom plate and a right bottom plate.

[0013] As a further scheme of the utility model, the top frame structure comprises a left frame structure and a right frame structure.

[0014] The utility model has the advantages of:

[0015] The utility model discloses a kind of general tooling in the segmented assembly of conveyor, which is characterized by comprising support leg structure, bottom frame structure, tool plate structure, bottom plate structure, support plate, top frame structure, buffer pad, lower box body, upper box body etc., support leg structure: provide stable support platform, it is made of high-strength steel, with sufficient bearing capacity;Positioning structure formed by upper box body, lower box body: set on bottom plate structure, for accurately fixed different model size conveyor, ensure assembly accuracy;Positioning structure can include multiple positioning pins, clamps etc., can be adjusted according to the shape and size of different components;Test device: motor can be installed at the bottom of tooling, corresponding debugging inspection is carried out to driving unit;Auxiliary tool formed by tool plate structure: such as spanner, screwdriver, assembly manual etc., are fixed in the specific position of tooling, facilitate worker to use, improve assembly efficiency;By positioning device, conveyor components can be quickly and accurately positioned and assembled, greatly shorten assembly time;Positioning device can ensure that the installation position of each component is accurate, improve the overall performance and quality of conveyor;Reduce the workload of manual handling and positioning, reduce the labor intensity of workers, also reduce the probability of occurrence of industrial accidents. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Figure 1 It is a whole front view of a general tooling in the segmented assembly of conveyor according to the utility model embodiment;

[0018] Figure 2It is the overall front view of the universal tool in the sectional assembly of the conveyor according to the embodiment of the utility model;

[0019] Figure 3 It is the overall plan view of the universal tool in the sectional assembly of the conveyor according to the embodiment of the utility model;

[0020] Figure 4 It is the overall left view of the universal tool in the sectional assembly of the conveyor according to the embodiment of the utility model;

[0021] Figure 5 It is the overall structure schematic view of the trapezoidal tool plate of the universal tool in the sectional assembly of the conveyor according to the embodiment of the utility model.

[0022] In the drawings:

[0023] 1, support leg structure, 2, bottom frame structure, 3, tool plate structure, 4, bottom plate structure, 5, support plate, 6, top frame structure, 7, buffer pad, 8, lower box body, 9, upper box body;

[0024] 101, vertical rod, 102, connecting cross bar, 103, pad plate, 104, connecting angle plate;

[0025] 201, short cross bar, 202, long cross bar, 203, square connecting plate, 204, leg connecting plate, 205, longitudinal main rod;

[0026] 301, trapezoidal tool plate, 302, top storage plate, 303, hanging nail;

[0027] 401, left bottom plate, 402, middle bottom plate, 403, right bottom plate;

[0028] 601, left frame structure, 602, right frame structure. DETAILED DESCRIPTION

[0029] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, mainly used to explain the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperating with reference to these contents, the person skilled in the art should understand other possible implementation modes and the advantages of the utility model, the components in the drawings are not drawn according to scale, and similar component symbols are usually used to indicate similar components.

[0030] According to the embodiment of the utility model, a kind of universal tool in the sectional assembly of the conveyor is provided.

[0031] Please refer to the drawings in the accompanying Figures 1-5The utility model discloses a general tooling in the sectional assembly of conveyer, including support leg structure 1, the top of support leg structure 1 is equipped with bottom frame structure 2, the inboard of bottom frame structure 2 is equipped with bottom plate structure 4, the top left side of bottom frame structure 2 is equipped with tool plate structure 3, the top of bottom plate structure 4 is equipped with support plate 5, the top of support plate 5 is equipped with top frame structure 6, the top of top frame structure 6 is equipped with buffer pad 7, the lower front side of top frame structure 6 is equipped with lower box body 8, the lower rear side of top frame structure 6 is equipped with upper box body 9.

[0032] In an embodiment, refer to the description attached Figures 1-5 As a further scheme of the utility model, the support leg structure 1 includes a vertical rod 101, a connecting cross rod 102 is installed between the front and rear vertical rods 101, a pad plate 103 is installed at the bottom end of the vertical rod 101, a connecting angle plate 104 is installed at the outside of the connecting position of the vertical rod 101 and the connecting cross rod 102, and the vertical rod 101 and the connecting cross rod 102 are fixedly connected with the connecting angle plate 104 through bolts.

[0033] Support leg structure: provide a stable support platform, made of high-strength steel, has sufficient load-bearing capacity.

[0034] In an embodiment, refer to the description attached Figures 1-5 As a further scheme of the utility model, the bottom frame structure 2 includes a short cross rod 201, a long cross rod 202 and a longitudinal main rod 205, a square connecting plate 203 is installed at the outside of the connecting position of the short cross rod 201 and the long cross rod 202, and leg connecting plates 204 are installed at the bottom ends of the short cross rod 201 and the long cross rod 202.

[0035] Thus, good support ability during assembly is ensured, the bottom plate structure is provided for accurately fixing conveyers of different models and sizes, and assembly precision is ensured.

[0036] In an embodiment, refer to the description attached Figures 1-5 As a further scheme of the utility model, the tool plate structure 3 includes a trapezoidal tool plate 301, a top storage plate 302 is installed at the top end of the trapezoidal tool plate 301, and hanging nails 303 are installed at the outer side of the inclined surface of the trapezoidal tool plate 301.

[0037] Auxiliary tools composed of the tool plate structure: such as wrenches, screwdrivers, assembly manuals, etc., are fixed at specific positions of the tooling, which is convenient for workers to take and improves assembly efficiency.

[0038] In an embodiment, refer to the description attached Figures 1-5As a further scheme of the utility model, the bottom plate structure 4 comprises a left bottom plate 401, a middle bottom plate 402 and a right bottom plate 403.

[0039] In an embodiment, refer to the description attached Figures 1-5 As a further scheme of the utility model, the top frame structure 6 comprises a left frame structure 601 and a right frame structure 602.

[0040] Support leg structure: provide stable support platform, adopt high-strength steel material to make, have enough bearing capacity; The positioning structure composed of the upper box body and the lower box body: be provided on the bottom plate structure, be used for accurately fixing different model sizes conveyors, ensure assembly accuracy; The positioning structure can include a plurality of positioning pins, clamps and the like, and can be adjusted according to the shape and size of different parts; Test device: the motor can be installed at the bottom of the tool, corresponding debugging inspection is carried out for the driving unit; The auxiliary tool of tool plate structure composition: such as wrench, screwdriver, assembly manual, etc., are fixed in the specific position of tool, facilitate worker to use, improve assembly efficiency.

[0041] Through technical improvement, the patent has the following advantages in conveyor assembly: 1, improve assembly efficiency: through the positioning device, the conveyor parts can be quickly and accurately positioned and assembled, which greatly shortens the assembly time. 2, ensure assembly accuracy: the positioning device can ensure that the installation position of each part is accurate, which improves the overall performance and quality of the conveyor. 3, reduce labor intensity: reduce the workload of manual handling and positioning, reduce the labor intensity of workers, and also reduce the probability of work accidents.

[0042] Technical requirements in assembly work: 1. Strictly check and remove sharp corners, burrs and foreign matters left during machining before assembly; 2. The parts and components (including purchased parts and outsourced parts) entering assembly must have qualified certificates of the inspection department before assembly; 3. The parts must be cleaned and washed before assembly, and cannot have burrs, burrs, oxide skin, rust, cutting chips, oil stains, coloring agents and dust; 4. The parts cannot be knocked, bumped, scratched and rusted during assembly; 5. When tightening the screws (bolts), the screws (bolts) need to be crossed, symmetrical, gradual, uniform and tightened.

[0043] The above is only a preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A general purpose tooling for use in the assembly of conveyor segments, comprising a support leg structure (1), characterised in that: The top of the support leg structure (1) is provided with a bottom frame structure (2), the inner side of the bottom frame structure (2) is provided with a bottom plate structure (4), the top left side of the bottom frame structure (2) is provided with a tool plate structure (3), the top of the bottom plate structure (4) is provided with a support plate (5), the top of the support plate (5) is provided with a top frame structure (6), the top of the top frame structure (6) is provided with a buffer pad (7), the front side below the top frame structure (6) is provided with a lower box body (8), and the rear side below the top frame structure (6) is provided with an upper box body (9).

2. A general purpose tool for use in the assembly of conveyor segments according to claim 1, characterised in that: The support leg structure (1) comprises a vertical rod (101), and a connecting cross rod (102) is arranged between the front and rear vertical rods (101).

3. A general purpose tool for use in the assembly of conveyor segments according to claim 2, characterised in that: The connecting angle plate (104) is arranged outside the connection between the vertical rod (101) and the connecting cross rod (102), and the vertical rod (101) and the connecting cross rod (102) are both fixedly connected with the connecting angle plate (104) through bolts.

4. A universal tool for use in the assembly of conveyor segments as defined in claim 1, wherein: The bottom frame structure (2) comprises a short cross rod (201), a long cross rod (202) and a longitudinal main rod (205).

5. A general purpose tool for use in the assembly of conveyor segments as claimed in claim 4, characterised in that: The outer side of the connection between the short cross rod (201) and the long cross rod (202) is provided with a square connecting plate (203), and the bottom end of the short cross rod (201) and the long cross rod (202) is provided with a support leg connecting plate (204).

6. A universal tool for use in the assembly of conveyor segments as defined in claim 1, wherein: The tool plate structure (3) comprises a trapezoidal tool plate (301), the top of the trapezoidal tool plate (301) is provided with a top storage plate (302), and the inclined surface of the trapezoidal tool plate (301) is provided with a hanging nail (303).

7. A universal tool for use in the assembly of conveyor segments as defined in claim 1, wherein: The bottom plate structure (4) comprises a left bottom plate (401), a middle bottom plate (402) and a right bottom plate (403).

8. A universal tool for use in the assembly of conveyor segments as defined in claim 1, wherein: The top frame structure (6) comprises a left frame structure (601) and a right frame structure (602).