Material pouring device
By designing a material unloading device, which uses drive components and roller components to drive the transfer bucket to flip and rotate, combined with a weighing platform and spray components, the problem of difficult material unloading of PTFE transfer buckets is solved, and efficient and automated material unloading is achieved.
Patent Information
- Application Number
- CN202423118282.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-16
AI Technical Summary
PTFE transfer drums encounter difficulties in unloading, especially in situations where factory space is limited, making it impossible to tilt them at the intended angle, resulting in low unloading efficiency.
A material unloading device was designed, including a frame, a tilting frame, a drive assembly, a roller assembly, and a drive motor. The drive assembly drives the tilting frame to tilt, and the roller assembly drives the transfer bucket to rotate. Combined with a weighing platform and a control assembly, the tilting angle and rotation speed are adjusted. A spray assembly is also provided to prevent material from clumping, thus realizing automated material unloading.
The material discharge efficiency of the PTFE transfer drum has been improved, and the adjustment of the rotation speed and tilt angle has been automated to ensure that the material is discharged evenly, thus solving the problem of difficult material discharge.
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Figure CN223606639U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of chemical equipment, concretely relates to a material pouring device. BACKGROUND
[0002] PTFE (Polytetrafluoroethylene, polytetrafluoroethylene) has the advantage of low friction coefficient, good chemical corrosion resistance and high temperature resistance, and is a self-lubricating material, reports show that PTFE material can run in a working environment of 260 degrees Celsius for a long time, PTFE resin has very high melt viscosity, and does not flow even when melting, only about 25% volume expansion occurs and is integrated into one body, PTFE resin is divided into suspension resin and dispersion resin, and the dispersion resin is processed by the paste extrusion mode, that is, the powder is made into a paste-shaped preform, and then the preform is loaded into a cavity for extrusion, and the extrudate is obtained after sintering and cooling.
[0003] At present, the PTFE transfer bucket often encounters material pouring difficulty in the unloading link, the transfer bucket cannot be tilted at the designed angle due to the compact factory site, and the material pouring efficiency is low due to the particularity of the material. CONTENT OF THE UTILITY MODEL
[0004] In view of the above shortcomings of the prior art, the purpose of the utility model is to provide a material pouring device to improve the material pouring difficulty of the PTFE transfer bucket in the unloading link, the transfer bucket cannot be tilted at the designed angle due to the compact factory site, and the material pouring efficiency is low due to the particularity of the material.
[0005] To achieve the above object and other related objects, the utility model provides a material pouring device, which comprises:
[0006] A rack is provided with a transfer drum line;
[0007] A turnover frame is located above the rack and can rotate relative to the rack;
[0008] A drive assembly is fixedly installed on the rack and is drivingly connected with the turnover frame to drive the turnover frame to rotate;
[0009] Two groups of roller assemblies are rotatably installed on the inner sides of the turnover frame on both sides and are in rolling contact with the outer wall of the transfer bucket to be turned over, and the axis of the roller assembly is parallel to the axis of the transfer bucket;
[0010] A drive motor is installed on the outer side of the turnover frame and is drivingly connected with the roller assembly to drive the roller assembly to rotate.
[0011] In an embodiment of the utility model, the transfer drum line includes a plurality of transfer drums and a motor, the plurality of transfer drums are rotatably installed on the frame, the motor is installed at the bottom of the frame and is drivingly connected with the transfer drums to drive the transfer drums to rotate for transporting the transfer barrels.
[0012] In an embodiment of the utility model, the turnover frame is in U-shaped structure and is arranged at the center of the transfer drum line.
[0013] In an embodiment of the utility model, the spraying assembly includes a spraying pipe and a spraying head, the spraying pipe is installed on the turnover frame, and the spraying head is connected with the spraying pipe and is directed to the inside of the transfer barrel.
[0014] In an embodiment of the utility model, the roller assembly includes a rotating shaft and a plurality of rollers, the rotating shaft is installed in the turnover frame, and the plurality of rollers are installed on the rotating shaft at intervals to drive the rollers to rotate for driving the transfer barrel to rotate.
[0015] In an embodiment of the utility model, the weighing table is arranged below the turnover frame and is used for weighing the weight of the transfer barrel.
[0016] In an embodiment of the utility model, the turnover frame includes a plurality of turnover angles, and the roller assembly includes a plurality of rotation speeds, and the transfer barrels with different weights correspond to different turnover angles and rotation speeds.
[0017] In an embodiment of the utility model, the control assembly is electrically connected with the weighing table, the driving assembly and the driving motor and is used for controlling the rotation angle of the turnover frame and the rotation speed of the roller assembly according to different weights.
[0018] In an embodiment of the utility model, a plurality of rib plates are arranged in the transfer barrel.
[0019] In an embodiment of the utility model, the material guide plate is arranged on one side of the frame and is correspondingly arranged with the barrel opening of the turnover transfer barrel.
[0020] The utility model provides a material pouring device, through drive assembly drives the turnover frame to overturn, to make the transfer bucket overturns and pours material, in the overturning process through the drive motor drive pulley assembly rotation, to drive the transfer bucket rotation, simultaneously according to the weight of transfer bucket matches different inclination angle and rotation speed, make whole material pouring device possess control rotation speed, inclination angle adjustment function, simultaneously through setting the rib web in the transfer bucket, to avoid material caking does not fall, convenient material pouring even falls out, and is equipped with single point shower head, can cooperate with spraying pure water when rotary pouring, the device fills the blank of PTFE transfer bucket automatic material pouring, greatly improves the material pouring efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment description needed to use the drawing makes a simple introduction, obviously, the following description in the drawing is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0022] Figure 1 It is the structure schematic view of the material pouring device in an embodiment of the utility model.
[0023] Figure 2 It is the structure schematic view of the turnover part in the material pouring device in an embodiment of the utility model.
[0024] Figure 3 It is the side view schematic view of the material pouring device in an embodiment of the utility model.
[0025] Label explanation:
[0026] 10, rack, 20, turnover frame, 30, drive assembly, 40, pulley assembly, 50, drive motor, 11, transfer drum line, 101, transfer bucket, 111, transfer drum, 112, motor, 31, rotating shaft, 32, bearing fixed seat, 41, rotating shaft, 42, pulley, 60, spraying assembly, 61, spraying pipe, 62, shower head, 102, guide plate. DETAILED DESCRIPTION
[0027] The embodiment of the utility model is explained below through specific concrete example, and the person skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the specification. The utility model can also be implemented or applied by another different specific embodiment, and each detail in the specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the utility model.
[0028] It should be noted that the drawings provided in the present embodiment only schematically illustrate the basic concept of the present application, and only the components related to the present application are shown in the drawings, rather than being drawn according to the number, shape and size of the components in actual implementation. The shape, number and proportion of each component in actual implementation can be changed at will, and the component layout pattern can be more complex.
[0029] Please refer to Figures 1 to 3 The utility model provides a kind of material pouring device to improve the PTFE transfer bucket in the present unloading link often will encounter material pouring difficulty, due to factory site compact, transfer bucket cannot be tilted according to the angle of imagination, and due to the particularity of material, leading to material pouring efficiency is not high.Specifically, the material pouring device 100 includes rack 10, turnover frame 20, drive assembly 30, roller assembly 40 and drive motor 50, transfer drum line 11 is provided on the rack 10, the turnover frame 20 is arranged above the rack 10, and can rotate relative to the rack 10, drive assembly 30 is fixedly installed on the rack 10, and is drivenly connected with the turnover frame 20, for driving the turnover frame 20 to rotate, roller assembly 40 is respectively provided on the inner side of the turnover frame 20, the roller assembly 40 is in rolling contact with the outer wall of transfer bucket 101 with turnover, the drive motor 50 is installed outside the turnover frame 20, and is drivenly connected with the roller assembly 40, for driving the roller assembly 40 to rotate.
[0030] Please refer to Figure 1 And Figure 2 In the present embodiment, the transfer drum line 11 is used for the butt joint of PTFE transfer bucket 101 on automatic production line, and the transfer bucket 101 to be turned over is transported to the turnover frame 20. The transfer drum line 11 includes a plurality of transfer drums 111 and a motor 112, and the plurality of transfer drums 111 are rotatably installed on the rack 10. The motor 112 is installed at the bottom of the rack 10 and connected with the transfer drums 111 to drive the transfer drums 111 to rotate to transport the transfer bucket 101. It can be understood that the rack 10 is a welded steel structure frame.
[0031] Please refer to Figure 1 And Figure 2 In the present embodiment, the turnover frame 20 is in U-shaped structure, which is arranged at the center of the transfer drum line 11, so that the transfer bucket 101 can be accurately moved into the turnover frame 20. The roller assembly 40 is arranged inside the U-shaped structure, and the drive motor 50 is installed outside the U-shaped structure to rotate with the turnover frame 20.
[0032] Please refer to Figure 1 And Figure 2As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover.
[0033] As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover. Figure 1 Figure 2 As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover.
[0034] As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover. Figure 1 Figure 2 As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover.
[0035] As shown in the embodiment, the driving assembly 30 comprises a motor reducer connected with the turnover frame 20 through a rotating shaft 31, a bearing fixing seat 32 is arranged on the side of the rotating shaft 31 close to the motor reducer, a bearing is installed in the bearing fixing seat 32, and the rotating shaft 31 is installed in the bearing to ensure smooth rotation of the rotating shaft. The rotating shaft 31 is located at the middle position of the turnover frame 20 in the height direction to avoid interference of the rack 10 on the turnover. Figure 1 Figure 2 As shown, in the embodiment, the pouring device 100 further comprises a weighing table and a control assembly, the weighing table is arranged below the turnover frame 20, and is used for weighing the weight of the transfer bucket, which at least includes the weight of the material in the transfer bucket. In the embodiment, the turnover frame 20 comprises a plurality of turnover angles, the roller assembly 40 comprises a plurality of rotation speeds, and the transfer buckets 101 of different weights correspond to different turnover angles and rotation speeds. Specifically, the control assembly is electrically connected with the weighing table, the driving assembly 30 and the driving motor 50, and is used for controlling the rotation angle of the turnover frame 20 and the rotation speed of the roller assembly 40 according to different weights, so that the different tilting angles and rotation speeds are matched according to the weight of the transfer bucket, so that the whole pouring device has the functions of controlling the rotation speed and adjusting the tilting angle.
[0036] Please refer to Figure 1 to 3 As shown, in the embodiment, a guide plate 102 is further arranged on one side of the rack 10 and is arranged corresponding to the barrel opening of the overturned transfer bucket 101. When the turnover frame 20 drives the transfer bucket 101 to overturn and pour the material, the guide plate 102 plays a guiding role on the poured material, avoiding splashing or spilling of the material. In some other embodiments, the guide plate 102 is rotatably connected with the rack 101 on both sides, wherein the side located below is rotatably connected with the rack 10 through a push rod, and the tilting angle of the guide plate 102 can be changed by pushing and pulling the push rod to adapt to the pouring of materials of different weights.
[0037] The utility model proposes a kind of pouring device, turnover frame is driven by driving assembly to overturn, to make transfer bucket overturn and pour material, in the process of overturning, driving motor drives roller assembly to rotate, to drive transfer bucket to rotate, simultaneously according to the weight of transfer bucket matching different tilting angles and rotation speeds, so that the whole pouring device has the functions of controlling the rotation speed and adjusting the tilting angle, simultaneously by being provided with rib in transfer bucket, to avoid material agglomeration not to fall, facilitate pouring even fall out, and be equipped with single-point shower head, when backswing and pour, can be matched with pure water spraying, the device fills the blank of PTFE transfer bucket automatic pouring, greatly improves pouring efficiency.
[0038] The above embodiments are only illustrative of the principles and effects of the present application, and are not intended to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical concept disclosed by the present application shall be covered by the claims of the present application.
[0039] In the description, numerous specific details are provided, such as examples of components and / or methods, to provide a thorough understanding of embodiments of the present application. Applicants have provided this description along with the example to illustrate example embodiments of the present application and to enable a person having ordinary skill in the art to make, use and / or practice the concepts of the present application. However, the application can be practiced without many or all of the details described and are not limited to the described, example embodiments.
[0040] Reference throughout this specification to "an embodiment", "embodiments" or "certain embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application and can not be included in all embodiments. Thus, the appearance of the phrases in various places throughout this specification are not necessarily referring to the same embodiment. Furthermore, the particular features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. It will be appreciated that other variations and modifications of the application embodiments described and shown herein can be made based on the teachings herein, and are to be considered part of the spirit and scope of the application.
[0041] It is also to be understood that one or more of the elements of the drawings shown can be implemented in a more separated or more integrated manner, or even removed, as is known in the art, and that all examples shown by figures can not have to be made according to such.
[0042] In addition, unless explicitly stated otherwise, any directional arrows herein are to be understood in a generic and illustrative sense only and not as limiting. Additionally, unless otherwise stated, the use herein of the term "or" generally means "and / or". Combinations of components or steps will also be considered as being explicitly recited where the context does not make clear that the components or steps are mutually exclusive.
[0043] As used in this description and claim section, unless otherwise specified, "a", "an", and "the" include plural references. Also, as used in this description and claim section, unless otherwise specified, "in" includes "in" and "on".
[0044] The above description of the illustrated embodiments of the present application (including that described in the Abstract) is not intended to be exhaustive or to limit the application to the precise forms disclosed. While specific embodiments of, and examples for, the application are described herein for illustrative purposes, various equivalent modifications are possible within the spirit and scope of the application, as those skilled in the relevant art will recognize and appreciate. As indicated, these modifications can be made to the application in light of the foregoing description of the illustrated embodiments of the application and the examples without departing from the spirit and scope of the application. It is to be understood that the role of certain features can be interchanged within the spirit and scope of the application or that certain features could be rendered unnecessary in some embodiments of the application. The teachings of the application provided herein can be applied to other systems, not only for the systems and methods directly or implicitly presented and described herein.
[0045] The system and method have been described generally to facilitate an understanding of the details of the application. Moreover, various specific details have been given for providing an overall understanding of the embodiments of the application. One skilled in the relevant art will understand, however, that the application can be practiced without one or more of the specific details or with other apparatus, systems, assemblies, methods, components, materials, parts, and the like. In other instances, well-known structures, materials, and / or operations have not been shown or described in detail to avoid obscuring aspects of the embodiments of the application.
[0046] Accordingly, although the application has been described herein in reference to specific embodiments thereof, many modifications, alterations and changes can be suggested to one skilled in the art and it is intended to include all such modifications, alterations and changes in the scope of the application, insofar as they do not depart from the spirit and scope of the application. Accordingly, the scope of the application is not intended to be limited to the particular forms disclosed, but includes all features which come within the scope of the appended claims, and equivalents thereof. The scope of the application will be determined solely by the appended claims.
Claims
1. A pouring device, characterized in that The utility model relates to a kind of turnover barrel rotating device, including: Frame, transfer drum line is arranged on the frame; Turnover frame, the turnover frame is located above the frame, and can be rotated relative to the frame; Drive assembly, the drive assembly is fixedly installed on the frame, and is driven connection with the turnover frame, drives the turnover frame rotation; Two groups of roller assembly, two groups of the roller assembly rotation is installed in the inside of the turnover frame two sides, and with the outer wall of the barrel to be overturned of transfer barrel rolling contact, the axis of the roller assembly is parallel with the axis of the transfer barrel; Driving motor, the driving motor is installed on the outside of the turnover frame, and is driven connection with the roller assembly, drives the roller assembly rotation.
2. The device according to claim 1, characterized in that The transfer drum line includes a plurality of transfer drums and a motor, a plurality of the transfer drums are rotatably mounted on the frame, the motor is installed at the bottom of the frame and is drivenly connected with the transfer drums to drive the transfer drums to rotate for transporting the transfer barrels.
3. The device of claim 1, wherein, The turnover frame is in U-shaped structure, and is arranged at the center of the transfer drum line.
4. The apparatus of claim 1 wherein, It also includes a spray assembly, which includes a spray pipe and a spray head, the spray pipe is installed on the turnover frame, the spray head is connected with the spray pipe and points to the inside of the transfer barrel.
5. The apparatus of claim 1 wherein, The roller assembly includes a rotating shaft and a plurality of rollers, the rotating shaft is installed in the turnover frame, and a plurality of rollers are installed on the rotating shaft at intervals to drive the rollers to rotate to drive the transfer barrel to rotate.
6. The apparatus of claim 1 wherein, It also includes a weighing platform, which is arranged below the turnover frame for weighing the weight of the transfer barrel.
7. A pouring device according to claim 6, characterized in that The turnover frame includes a plurality of turnover angles, and the roller assembly includes a plurality of rotation speeds, and different weights of the transfer barrel correspond to different turnover angles and rotation speeds.
8. The pouring apparatus of claim 7, wherein, It also includes a control assembly, which is electrically connected with the weighing platform, the drive assembly and the driving motor, for controlling the rotation angle of the turnover frame and the rotation speed of the roller assembly according to different weights.
9. The apparatus of claim 1 wherein, A plurality of rib plates are arranged in the transfer barrel.
10. The apparatus of claim 1 wherein, It also includes a guide plate, which is arranged on one side of the frame and corresponds to the barrel opening of the overturned transfer barrel.