Unloading device for steel scrap cake pressing production
By designing an automated crushing and unloading mechanism, the problem of low efficiency in manual unloading of existing steel chip briquetting devices has been solved, achieving automated unloading and efficient transportation.
Patent Information
- Application Number
- CN202423119304.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing steel scrap briquetting device requires manual unloading, which results in long unloading time, high labor intensity, and low work efficiency.
A material unloading device was designed, which includes a crushing mechanism, a unloading mechanism, and a control system. The device uses a motor to drive a crushing wheel to crush steel chips, and uses hydraulic rods and electric push rods to achieve automated pressing and unloading. Combined with roller transportation, friction is reduced and smoothness is enhanced.
It has enabled automated unloading of steel chips, reduced labor intensity, improved work efficiency, and ensured smooth and safe transportation.
Smart Images

Figure CN223606648U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel scrap cake production unloading device belongs to steel scrap cake production technical field. BACKGROUND
[0002] In the process of mechanical processing and steel smelting, steel scrap will be produced. The steel scrap occupies a large area when directly stacked. The amount of steel scrap pulled in a specific volume of carriage during transportation is limited, which seriously affects the stacking and transportation effect of the steel scrap. Therefore, a cake pressing device appears on the market to press the collected steel scrap to form a cake structure, so that the structure is tightly stacked and the transportation efficiency is improved.
[0003] A steel scrap cake pressing device (application number CN202220702356X) is disclosed in a Chinese patent. The patent technology can drive two threaded columns to rotate by rotating two knobs, so that the two L-shaped clamping seats move towards each other to clamp and fix the steel scrap cake, avoid the steel scrap cake from loosening and falling off during the crushing process, and affect the crushing process. Then, two motors drive two threaded rods to rotate simultaneously to drive the moving plate to move upwards, and then drive the steel scrap cake to move upwards. At the same time, the steel scrap cake is crushed by a crushing drill bit to replace manual crushing of the steel scrap cake, which can improve work efficiency and reduce the occurrence of dangerous accidents. However, the device needs to be manually taken out of the cake, which results in long unloading time, high labor intensity and low work efficiency.
[0004] Therefore, a steel scrap cake production unloading device is provided by a person skilled in the art to solve the problems raised in the background art. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides a steel scrap cake production unloading device, which comprises a box body, the bottom of the box body is provided with supporting feet, the supporting feet are four in number and are distributed around the bottom of the box body; four threaded rods are installed on the lower side of each supporting foot, the bottom of each threaded rod is provided with an anti-skid pad, and the number of anti-skid pads is consistent with that of supporting feet; a feeding port is formed in the top of the box body; a crushing mechanism is installed on the lower side of the feeding port; a first unloading port is formed in the right side wall of the box body; and an unloading mechanism is installed on the first unloading port.
[0006] Preferably: the crushing mechanism includes a motor, the motor is installed outside the box, the motor is provided with left and right two; one side of the two motors is installed with a rotating rod, a plurality of crushing wheels are installed on the rotating rod; the crushing mechanism in use, by putting the iron filings from the feed inlet into the box, and then starting the motor to drive the rotating rod to rotate, drive the crushing wheel to rotate, the crushing wheel can crush the iron filings with large volume, facilitate the subsequent cake processing, solve the problem of uneven cake caused by the large volume of iron filings.
[0007] Preferably: the lower side of the crushing wheel is installed with a discharging plate, the inside of the discharging plate is provided with a discharging port; the lower side of the discharging port is installed with a working plate, and the cake pressing task is completed through the working plate; the working plate is provided with a pressing port; the pressing port is located below the discharging port; the right side of the pressing port is provided with a second discharging port; after the iron filings are crushed, the crushed iron filings enter the working plate from the discharging port; the working plate is installed with an electric push rod one, the electric push rod one is installed on the left side of the inner wall of the box, the right side of the electric push rod one is installed with a push block one; the push block one is used to block the pressing port on the working plate by starting the electric push rod one; the right side of the inner wall of the box is installed with an electric push rod two, the left side of the electric push rod two is installed with a push block two; the push block one is located below the push block two; the push block two is used to block the discharging port by starting the electric push rod two; the pressing port on the working plate is installed with a pressing block, the lower side of the pressing block is installed with a hydraulic rod; when the iron filings are pressed into cakes, the iron filings are put into the pressing port through the discharging port, and different thickness of cakes can be made according to the weight of the placed iron filings; then the push block two is used to block the discharging port by starting the electric push rod two; the pressing port on the working plate is blocked by starting the electric push rod one to drive the push block one; then the hydraulic rod drives the pressing block to move upward, the iron filings are pressed into cakes, finally the electric push rod one moves to the left side, the pressing block pushes the cake out of the pressing port, the electric push rod one drives the push block one to move to the right, and then the cake is moved to the second discharging port, so that the discharging mechanism can discharge.
[0008] Preferably: the discharging mechanism includes a discharging plate, a plurality of rollers are installed on the discharging plate; the roller is composed of a rolling sleeve and a fixed rod, a plurality of bearings are installed between the rolling sleeve and the fixed rod, which can reduce the friction between the rolling sleeve and the fixed rod during transportation, increase the service life, and enhance the smoothness during transportation, thereby completing the transportation of the cake-shaped iron filings.
[0009] Preferably: the front side of the box is installed with a protective plate, the front side of the protective plate is installed with a controller, and the controller is installed with a PLC processor; the controller is installed with a visual window, through which the cake pressing condition of the iron filings in the box can be observed; the lower side of the visual window is installed with a control button; the control button can control each mechanism in the box.
[0010] The technical effects and advantages of the utility model are as follows:
[0011] 1. The steel scrap cake production unloading device has the advantages that when the crushing mechanism is used, iron scraps are put into the box through the feeding port, then the motor is started to drive the rotating rod to rotate, the crushing wheel is driven to rotate, the iron scraps with large volume can be crushed during the rotation of the crushing wheel, the cake processing is facilitated, the problem of uneven cake caused by the large volume of iron scraps is solved.
[0012] 2. The utility model discloses a roller which is composed of a rolling sleeve and a fixed rod, a plurality of bearings are arranged between the rolling sleeve and the fixed rod, the friction between the rolling sleeve and the fixed rod can be reduced during the transportation of the cake, the service life is prolonged, the smoothness during transportation is enhanced, and the transportation of the cake-shaped iron scraps is completed. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a whole structure schematic diagram of the steel scrap cake production unloading device provided by the embodiment of the application.
[0014] Figure 2 It is an explosion view of the steel scrap cake production unloading device provided by the embodiment of the application. Figure 1 ;
[0015] Figure 3 It is an explosion view of the steel scrap cake production unloading device provided by the embodiment of the application. Figure 2 ;
[0016] Figure 4 It is a right section view of the steel scrap cake production unloading device provided by the embodiment of the application.
[0017] Figure 5 It is a structure schematic diagram of the A place of the steel scrap cake production unloading device provided by the embodiment of the application. Figure 4
[0018] In the figure: 1, box; 2, supporting foot; 3, threaded rod; 4, discharge port one; 41, discharge port two; 5, feeding port; 6, motor; 61, rotating rod; 62, crushing wheel; 7, discharging plate; 71, discharging port; 8, electric push rod one; 81, push block one; 9, electric push rod two; 91, push block two; 10, hydraulic rod; 101, pressing block; 11, working plate; 12, discharging plate; 13, roller; 14, protection plate; 15, controller; 16, visual window; 17, control button. DETAILED DESCRIPTION
[0019] The embodiments of the present application are presented by way of example and description, and are not exhaustive or limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the present application and its practical application, and to enable others skilled in the art to understand the present application in order to design various embodiments with various modifications for specific uses according to the principles of the present application.
[0020] Embodiment
[0021] Please refer to Figures 1-5 In the embodiment, a steel scrap cake production unloading device is provided, which comprises a box body 1, the bottom of the box body 1 is provided with supporting legs 2, the supporting legs 2 are four in number and are distributed around the bottom of the box body 1, the lower side of each of the four supporting legs 2 is provided with a threaded rod 3, the bottom of the threaded rod 3 is provided with a non-slip pad, and the number of the non-slip pads is consistent with that of the supporting legs 2; the non-slip pads can increase the friction between the supporting legs 2 and the ground, so that the box body 1 is not prone to tilting, and the safety and stability are improved; when the ground is uneven, the height of the supporting legs 2 can be adjusted by rotating the threaded rods 3, so as to ensure the balance of the box body 1, and the entire box body 1 can also be supported to avoid being close to the ground, thereby facilitating the cleaning of the bottom surface of the bottom of the box body 1; the top of the box body 1 is provided with an inlet 5; the lower side of the inlet 5 is provided with a crushing mechanism, which is used for crushing the iron scraps with large volume for subsequent cake processing; the right side wall of the box body 1 is provided with a discharge port 4; the discharge port 4 is provided with a discharging mechanism, which is used for conveying the cake-shaped iron scraps;
[0022] The crushing mechanism comprises two motors 6, which are installed on the outside of the box body 1; one side of each of the two motors 6 is provided with a rotating rod 61, and a plurality of crushing wheels 62 are installed on the rotating rod 61; in use, the iron scraps are put into the box body 1 through the inlet 5, and then the motors 6 are started to drive the rotating rods 61 to rotate and drive the crushing wheels 62 to rotate, so that the iron scraps with large volume can be crushed, which facilitates the subsequent cake processing and solves the problem of uneven cake caused by the large volume of the iron scraps;
[0023] The lower side of the crushing wheel 62 is provided with a discharging plate 7, and the inside of the discharging plate 7 is provided with a discharging port 71; the lower side of the discharging port 71 is provided with a working plate 11, and the working plate 11 completes the cake pressing task; the working plate 11 is provided with a pressing port; the pressing port is located below the discharging port 71; the right side of the pressing port is provided with a second discharging port 41; after the iron filings are crushed, the crushed iron filings enter the working plate 11 from the discharging port 71; the working plate 11 is provided with an electric push rod 1, the electric push rod 1 is installed on the left side inner wall of the box body 1, the right side of the electric push rod 1 is provided with a push block 81; the push block 81 is used to block the pressing port on the working plate 11 by starting the electric push rod 1; the right side inner wall of the box body 1 is provided with an electric push rod 2, the left side of the electric push rod 2 is provided with a push block 91; the push block 81 is located below the push block 91; the push block 91 is used to block the discharging port 71 by starting the electric push rod 2; the pressing port on the working plate 11 is provided with a pressing block 101, and the lower side of the pressing block 101 is provided with a hydraulic rod 10; when the iron filings are pressed into cakes, the iron filings are placed into the pressing port through the discharging port 71, and different thicknesses of cakes can be made according to the weight of the placed iron filings; then the push block 91 is used to block the discharging port 71 by starting the electric push rod 2; the push block 81 is used to block the pressing port on the working plate 11 by starting the electric push rod 1; then the hydraulic rod 10 drives the pressing block 101 to move upwards, and the iron filings are pressed into cakes, finally the electric push rod 1 moves to the left side, the pressing block 101 pushes the cake out of the pressing port, the electric push rod 1 drives the push block 81 to move to the right, and then the cake is moved to the second discharging port 41, and then the discharging mechanism discharges the cake;
[0024] The discharging mechanism comprises a discharging plate 12, and a plurality of rollers 13 are installed on the discharging plate 12; the roller 13 is composed of a rolling sleeve and a fixed rod, and a plurality of bearings are installed between the rolling sleeve and the fixed rod, which can reduce the friction between the rolling sleeve and the fixed rod during transportation, increase the service life, enhance the smoothness during transportation, and complete the transportation of the cake-shaped iron filings; the front side of the box body 1 is provided with a protective plate 14, the front side of the protective plate 14 is provided with a controller 15, and the inside of the controller 15 is provided with a PLC processor; the controller 15 is provided with a visual window 16, and the cake pressing condition in the box body 1 can be observed through the visual window 16; the lower side of the visual window 16 is provided with a control button 17; the control button 17 can control each mechanism in the box body 1.
[0025] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor shall belong to the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.
Claims
1. A steel scrap cake production unloading device, comprising a box body (1), the bottom of the box body (1) is provided with supporting feet (2), the supporting feet (2) are four in number and are distributed around the bottom of the box body (1); the lower side of each of the four supporting feet (2) is provided with a threaded rod (3), the bottom of the threaded rod (3) is provided with a non-slip pad, and the number of the non-slip pads is consistent with that of the supporting feet (2); characterized in that: The top of the box (1) is provided with a feeding port (5); the lower side of the feeding port (5) is provided with a crushing mechanism; the right side wall of the box (1) is provided with a discharge port one (4); the discharge port one (4) is provided with a discharge mechanism.
2. The steel chip unloading device for steel chip cake production according to claim 1, characterized in that, The crushing mechanism comprises two motors (6) installed on the outside of the box (1), one side of each motor (6) is provided with a rotating rod (61), and a plurality of crushing wheels (62) are installed on the rotating rod (61).
3. The steel- scrap unloading device for steel- scrap cake production according to claim 2, characterized in that, The lower side of the crushing wheel (62) is provided with a discharging plate (7), the inside of the discharging plate (7) is provided with a discharging port (71), the lower side of the discharging port (71) is provided with a working plate (11), the working plate (11) is provided with a pressing port, the pressing port is located below the discharging port (71), and the right side of the pressing port is provided with a discharge port two (41).
4. The steel- scrap unloading device for steel- scrap cake production according to claim 3, characterized in that, The working plate (11) is provided with an electric push rod one (8), the electric push rod one (8) is installed on the left inner wall of the box (1), the right side of the electric push rod one (8) is provided with a push block one (81), the right inner wall of the box (1) is provided with an electric push rod two (9), the left side of the electric push rod two (9) is provided with a push block two (91), the push block one (81) is located below the push block two (91), and the pressing port of the working plate (11) is provided with a pressing block (101), the lower side of the pressing block (101) is provided with a hydraulic rod (10).
5. The steel- scrap unloading device for steel- scrap cake production according to claim 1, characterized in that, The discharge mechanism comprises a discharging plate (12), a plurality of rollers (13) are installed on the discharging plate (12), the roller (13) is composed of a rolling sleeve and a fixed rod, and a plurality of bearings are installed between the rolling sleeve and the fixed rod.
6. The steel- scrap unloading device for steel- scrap cake production according to claim 1, characterized in that, The front side of the box (1) is provided with a protective plate (14), the front side of the protective plate (14) is provided with a controller (15), the inside of the controller (15) is provided with a PLC processor, the controller (15) is provided with a visual window (16), and the lower side of the visual window (16) is provided with a control button (17).